Aluminum profile door and window pressing device

Abstract

The utility model relates to the field of aluminum profile door and window pressing, and discloses an aluminum profile door and window pressing device which comprises a bottom frame (110), an electric push rod (130), an ultrasonic ranging sensor (140), a controller (150), a data processor (160), a hydraulic cylinder (170), a mold closing frame (180), a side frame (190), an ejection mechanism (120) and a discharging mechanism (191). The end part of a piston rod of the electric push rod (130) is fixed on the lower surface of the ultrasonic ranging sensor (140); according to the device, the material pushing frame and the vacuum suction cup are used for jointly ejecting out the pressed door plank, the pressing effect is improved, the door plank is automatically discharged through the first air cylinder, the second air cylinder, the third air cylinder, the vacuum suction cup and the conveyor, the step of manually taking out the pressed aluminum profile door and window is omitted, time and labor are saved, and the pressing efficiency of the aluminum profile door and window is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium profile door and window compression technical field, concretely relates to a kind of aluminium profile door and window compression device. BACKGROUND

[0002] Aluminium profile door and window are processed and will use various tools, compression device, such as Chinese patent No.CN202322865637.4, discloses a kind of aluminium profile door and window compression device, is related to aluminium profile door and window compression technical field, including chassis, the top of the chassis is provided with die holder, the chassis is internally provided with the compression groove being matched with die holder, the chassis is provided with the compression piece of driving die holder lifting, the compression groove is slidably connected with pusher, the side of the pusher is fixedly connected with multiple return springs, in the utility model, after compression processing, control double-head motor to start so that steel wire rope is wound on winding roller, steel wire rope is used to drive guide plate and pusher to move, pusher is used to push door panel out of material taking in side-sliding mode, compared with prior art, the mode of ejection is changed into side-sliding mode, avoid the situation that door panel is deformed due to force, improve the compression effect of aluminium profile door and window compression device.

[0003] But the above scheme still has defects, after aluminium profile door and window compression is completed, after the aluminium profile door and window after compression is ejected using double-head motor, pusher, winding roller, steel wire rope, return spring and direction-changing wheel, aluminium profile door and window after compression needs to be taken out manually, and then aluminium profile door and window to be compressed is placed into compression groove, so operation process is too cumbersome, lead to time-consuming and labor-consuming, reduce the compression efficiency of aluminium profile door and window. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies existing in the prior art, the utility model aims at providing a kind of aluminium profile door and window compression device, which aims at improving the problem that after aluminium profile door and window compression is completed, after the aluminium profile door and window after compression is ejected using double-head motor, pusher, winding roller, steel wire rope, return spring and direction-changing wheel, aluminium profile door and window after compression needs to be taken out manually, and then aluminium profile door and window to be compressed is placed into compression groove, so operation process is too cumbersome, lead to time-consuming and labor-consuming, reduce the compression efficiency of aluminium profile door and window.

[0005] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A kind of aluminium profile door and window compression device, including chassis, electric push rod, ultrasonic ranging sensor, controller, data processor, hydraulic cylinder, die holder, side frame, ejection mechanism and discharge mechanism, the electric push rod is fixed in the chassis, the piston rod end of the electric push rod is fixed on the lower surface of the ultrasonic ranging sensor;

[0007] The controller and the data processor are fixed on the outer wall of the chassis, the hydraulic cylinder is fixed on the lower surface of the chassis, the side frame is fixed on the outer wall of the clamping frame, the piston rod end of the hydraulic cylinder is fixed on the lower surface of the side frame, and the pressing groove matched with the clamping frame is arranged in the chassis.

[0008] The ejecting mechanism is mounted on the chassis, and the ejecting mechanism is arranged to eject the pressed aluminum profile door and window.

[0009] The discharging mechanism is mounted on the chassis, and the discharging mechanism is arranged to discharge the pressed aluminum profile door and window.

[0010] Preferably, the ejecting mechanism comprises a double-head motor, a rope winding roller, a return spring, a pushing frame, a guide plate, a direction-changing wheel and a steel wire rope, the mounting groove is arranged in the chassis, the double-head motor is fixedly installed in the mounting groove, the rope winding roller is fixed on the output shaft of the double-head motor, and one end of the return spring is fixed in the pressing groove.

[0011] The other end of the return spring is fixed on the outer wall of the pushing frame, the guide plate is fixed on the end of the pushing frame, the guide plate is slidingly arranged on the chassis, the direction-changing wheel is rotatably arranged on the chassis, the steel wire rope is wound on the rope winding roller, one end of the steel wire rope is fixed on the guide plate, and the steel wire rope is slidingly arranged on the direction-changing wheel.

[0012] Preferably, two guide grooves matched with the guide plate are arranged in the pressing groove, two lead grooves matched with the steel wire rope are arranged in the chassis, and the lead grooves and the guide grooves are communicated.

[0013] Preferably, a distance measuring groove is arranged on the side of the chassis away from the pushing frame, and the electric push rod is fixed in the distance measuring groove.

[0014] Preferably, the data processor comprises a database module arranged in the data processor, and the hydraulic cylinder, the double-head motor, the data processor, the electric push rod and the ultrasonic ranging sensor are electrically connected together.

[0015] Preferably, the discharging mechanism comprises a first vertical plate, a first air cylinder, a horizontal plate, a second vertical plate, a second air cylinder, a sliding block, a third air cylinder and a vacuum suction cup, the first vertical plate is fixed on the lower surface of the chassis, a second through hole is arranged on the chassis, the second through hole and the pressing groove are arranged correspondingly, the first air cylinder is fixed on the outer wall of the first vertical plate, and the piston rod end of the first air cylinder is fixed on the outer wall of the horizontal plate.

[0016] The second vertical plate is fixed on the lower surface of the horizontal plate, the second cylinder is fixed on the outer wall of the second vertical plate, the piston rod end of the second cylinder is fixed on the outer wall of the sliding block, the sliding block is slidingly arranged on the horizontal plate, different third cylinders are respectively fixed on the upper surface of the horizontal plate and the upper surface of the sliding block, the piston rod end of the third cylinder is fixed on the lower surface of the vacuum chuck, and the vacuum chuck penetrates the second through hole.

[0017] As preferred, the horizontal plate is provided with a first through hole, and the sliding block is slidingly arranged on the first through hole.

[0018] Compared with the prior art, the device has the advantages that:

[0019] The device uses the pushing frame and the vacuum chuck to jointly push out the door plate after pressing, improves the pressing effect, uses the first cylinder, the second cylinder, the third cylinder, the vacuum chuck and the conveyor to automatically discharge the door plate, omits the step of manually taking out the aluminum profile door and window after pressing, saves time and effort, improves the pressing efficiency of the aluminum profile door and window, and brings better use experience to the user. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a perspective structural schematic view of the aluminum profile door and window pressing device;

[0021] Figure 2 is a relationship diagram between the chassis, the mold closing frame and the hydraulic cylinder of the aluminum profile door and window pressing device;

[0022] Figure 3 is a perspective structural schematic view of the ejection mechanism and the discharging mechanism of the aluminum profile door and window pressing device;

[0023] Figure 4 is a perspective structural schematic view of the discharging mechanism of the aluminum profile door and window pressing device;

[0024] Figure 5 is a relationship diagram between the sliding block, the third cylinder and the vacuum chuck of the aluminum profile door and window pressing device.

[0025] In the figure: 110 - chassis; 120 - ejection mechanism; 121 - double-head motor; 122 - rope winding roller; 123 - return spring; 124 - material pushing frame; 125 - guide plate; 126 - direction changing wheel; 127 - steel wire rope; 130 - electric push rod; 140 - ultrasonic distance measuring sensor; 150 - controller; 160 - data processor; 170 - hydraulic cylinder; 180 - mold closing frame; 190 - side frame; 191 - material discharging mechanism; 1911 - first vertical plate; 1912 - first air cylinder; 1913 - cross plate; 1914 - second vertical plate; 1915 - second air cylinder; 1916 - sliding block; 1917 - third air cylinder; 1918 - vacuum chuck; 1919 - first through hole; 192 - second through hole. DETAILED DESCRIPTION

[0026] In the figure: 110 - chassis; 120 - ejection mechanism; 121 - double-head motor; 122 - rope winding roller; 123 - return spring; 124 - material pushing frame; 125 - guide plate; 126 - direction changing wheel; 127 - steel wire rope; 130 - electric push rod; 140 - ultrasonic distance measuring sensor; 150 - controller; 160 - data processor; 170 - hydraulic cylinder; 180 - mold closing frame; 190 - side frame; 191 - material discharging mechanism; 1911 - first vertical plate; 1912 - first air cylinder; 1913 - cross plate; 1914 - second vertical plate; 1915 - second air cylinder; 1916 - sliding block; 1917 - third air cylinder; 1918 - vacuum chuck; 1919 - first through hole; 192 - second through hole.

[0027] The controller 150 and the data processor 160 are both fixed on the outer wall of the chassis 110, the hydraulic cylinder 170 is fixed on the lower surface of the chassis 110, the side frame 190 is fixed on the outer wall of the mold closing frame 180, the piston rod end of the hydraulic cylinder 170 is fixed on the lower surface of the side frame 190, and the chassis 110 is provided with a pressing groove matched with the mold closing frame 180;

[0028] The ejection mechanism 120 is installed on the chassis 110, and the ejection mechanism 120 is arranged to eject the aluminum profile door and window after pressing, and the ejection mechanism 120 comprises a double-head motor 121, a rope winding roller 122, a return spring 123, a material pushing frame 124, a guide plate 125, a direction changing wheel 126 and a steel wire rope 127, the chassis 110 is provided with a mounting groove, the double-head motor 121 is fixedly installed in the mounting groove, the rope winding roller 122 is fixed on the output shaft of the double-head motor 121, one end of the return spring 123 is fixed in the pressing groove, the other end of the return spring 123 is fixed on the outer wall of the material pushing frame 124, the guide plate 125 is fixed at the end of the material pushing frame 124, and the guide plate 125 is slidingly arranged on the chassis 110;

[0029] The variable direction wheel 126 is rotatably arranged on the chassis 110, and a steel wire rope 127 is connected by winding around the rope roller 122, one end of the steel wire rope 127 is fixed on the guide plate 125, the steel wire rope 127 is slidably arranged on the variable direction wheel 126, two guide grooves matched with the guide plate 125 are arranged in the pressing groove, two lead grooves matched with the steel wire rope 127 are arranged in the chassis 110, the lead groove and the guide groove are communicated, a distance measuring groove is arranged on the side of the chassis 110 away from the material pushing frame 124, the electric push rod 130 is fixed in the distance measuring groove, the data processor 160 comprises a database module arranged in the data processor 160, the hydraulic cylinder 170, the double-head motor 121, the data processor 160, the electric push rod 130 and the ultrasonic distance measuring sensor 140 are electrically connected together with the controller 150;

[0030] Embodiment 2: The utility model discloses a kind of aluminum profile door and window pressing devices, and the difference with above-mentioned embodiment is only in that:

[0031] The discharging mechanism 191 is installed on the chassis 110, and the discharging mechanism 191 is arranged to discharge the pressed aluminum profile door and window. The discharging mechanism 191 includes a first vertical plate 1911, a first cylinder 1912, a horizontal plate 1913, a second vertical plate 1914, a second cylinder 1915, a sliding block 1916, a third cylinder 1917, and a vacuum chuck 1918. The first vertical plate 1911 is fixed to the lower surface of the chassis 110. A second through hole 192 is formed in the chassis 110, and the second through hole 192 is arranged corresponding to the pressing groove. The first cylinder 1912 is fixed to the outer wall of the first vertical plate 1911. The piston rod end of the first cylinder 1912 is fixed to the outer wall of the horizontal plate 1913.

[0032] Embodiment 3: The utility model discloses a kind of aluminum profile door and window pressing devices, and the difference with above-mentioned embodiment is only in that:

[0033] The second vertical plate 1914 is fixed to the lower surface of the horizontal plate 1913. The second cylinder 1915 is fixed to the outer wall of the second vertical plate 1914. The piston rod end of the second cylinder 1915 is fixed to the outer wall of the sliding block 1916. The sliding block 1916 is slidably arranged on the horizontal plate 1913. Different third cylinders 1917 are fixed to the upper surface of the horizontal plate 1913 and the upper surface of the sliding block 1916, respectively. The piston rod end of the third cylinder 1917 is fixed to the lower surface of the vacuum chuck 1918. The vacuum chuck 1918 penetrates through the second through hole 192. A first through hole 1919 is formed in the horizontal plate 1913. The sliding block 1916 is slidably arranged on the first through hole 1919.

[0034] In use, in the initial state, the distance between the ultrasonic ranging sensor 140 and the pusher 124 in the initial state is measured and the data is transmitted to the database module for storage, which is referred to as the original data. The door plate is placed in the pressing groove, and the controller 150 controls the electric push rod 130 to be energized to extend and drive the ultrasonic ranging sensor 140 to move to the horizontal plane of the pressing groove. The ultrasonic ranging sensor 140 measures the distance and transmits the data to the data processor 160. The data processor 160 calculates the difference between the data and the original data to obtain the door plate length data. The length of the door plate is adjusted to control the length of a single rotation of the double-head motor 121 driven end, thereby controlling and adjusting the number of rotations of the winding roller 122, adjusting and controlling the movement range of the pusher 124, and then starting the hydraulic cylinder 170 to drive the hydraulic rod to lower the mold frame 180 to press the door plate for pressing processing. After processing is completed, the double-head motor 121 is started to rotate the winding roller 122 to wind the steel wire rope 127, the steel wire rope 127 pulls the pusher 124 to move and the return spring 123 is deformed under stress, and the third cylinder 1917 on the cross plate 1913 works to drive the vacuum chuck 1918 thereon to adhere to the door plate. The vacuum chuck 1918 works to adsorb the door plate, the piston rod of the first cylinder 1912 extends, and the door plate is pushed out under the joint action of the first cylinder 1912 and the double-head motor 121. When the pusher 124 moves to the limit position of the movable range, the door plate is pushed out to complete the material taking, and the double-head motor 121 is started again to rotate the winding roller 122 to release the steel wire rope 127. The elastic force of the return spring 123 drives the pusher 124 to move back to the original position. After that, the piston rod of the first cylinder 1912 continues to extend, and when the piston rod of the first cylinder 1912 extends to the maximum length, the second cylinder 1915 and the third cylinder 1917 on the sliding block 1916 work to drive the vacuum chuck 1918 thereon to adhere to the door plate. The vacuum chuck 1918 on the cross plate 1913 stops working, the piston rod of the second cylinder 1915 extends to drive the door plate to move forward, and then the vacuum chuck 1918 on the cross plate 1913 works to adsorb the door plate. Then the piston rod of the second cylinder 1915 retracts, and the door plate is moved forward again by the vacuum chuck 1918 on the second cylinder 1915 and the sliding block 1916 according to the above steps. The conveyor beside the base frame 110 moves the pressed door plate out. When the door plate is separated from the base frame 110, the first cylinder 1912, the second cylinder 1915 and the third cylinder 1917 return to the initial position. Then the door plate to be pressed is placed in the pressing groove again for pressing of the next door plate. The aluminum profile door and window pressing device uses the pusher 124 and the vacuum chuck 1918 to push out the pressed door plate, improves the pressing effect, and uses the first cylinder 1912, the second cylinder 1915, the third cylinder 1917, the vacuum chuck 1918 and the conveyor to automatically discharge the door plate, which omits the step of manually taking out the pressed aluminum profile door and window, saves time and effort.The pressing efficiency of aluminum profile doors and windows is improved, and users have better use experience.

[0035] It should be noted that the specific model specifications of the double-head motor 121, the electric push rod 130, the ultrasonic ranging sensor 140, the controller 150, the data processor 160, the hydraulic cylinder 170, the first air cylinder 1912, the second air cylinder 1915, the third air cylinder 1917, and the vacuum chuck 1918 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method uses existing technologies in the field, and therefore will not be described in detail.

[0036] The power supply and principles of the double-head motor 121, the electric push rod 130, the ultrasonic ranging sensor 140, the controller 150, the data processor 160, the hydraulic cylinder 170, the first air cylinder 1912, the second air cylinder 1915, the third air cylinder 1917, and the vacuum chuck 1918 are clear to those skilled in the art, and will not be described in detail here.

[0037] The above is only a specific embodiment of the present application, but the technical features of the present application are not limited to this. Any changes or modifications made by those skilled in the art within the scope of the present application are covered by the patent scope of the present application.

Claims

1. An aluminum profile door and window pressing device, characterized in that, The utility model relates to an aluminum profile door and window pressing machine, including the chassis (110), electric push rod (130), ultrasonic ranging sensor (140), controller (150), data processor (160), hydraulic cylinder (170), die holder (180), side frame (190), ejection mechanism (120) and discharge mechanism (191), the electric push rod (130) is fixed in the chassis (110), the piston rod end of electric push rod (130) is fixed on the lower surface of ultrasonic ranging sensor (140); The controller (150) and the data processor (160) are fixed on the outer wall of the chassis (110), the hydraulic cylinder (170) is fixed on the lower surface of the chassis (110), the side frame (190) is fixed on the outer wall of the die holder (180), the piston rod end of the hydraulic cylinder (170) is fixed on the lower surface of the side frame (190), a pressing groove is formed in the chassis (110) and matched with the die holder (180); The ejection mechanism (120) is installed on the chassis (110), and the ejection mechanism (120) is arranged to eject the pressed aluminum profile door and window. The discharge mechanism (191) is installed on the chassis (110), and the discharge mechanism (191) is arranged to discharge the pressed aluminum profile door and window.

2. The device according to claim 1, characterized in that, The ejection mechanism (120) includes a double-head motor (121), a winding roller (122), a return spring (123), a pushing frame (124), a guide plate (125), a direction-changing wheel (126) and a steel wire rope (127), an installation groove is formed in the chassis (110), and the double-head motor (121) is fixedly installed in the installation groove; One end of the return spring (123) is fixed in the pressing groove, and the other end of the return spring (123) is fixed on the outer wall of the pushing frame (124); 3. The device according to claim 2, characterized in that, The guide plate (125) is fixed on the end of the pushing frame (124), the guide plate (125) is slidingly arranged on the chassis (110), the direction-changing wheel (126) is rotatably arranged on the chassis (110), the steel wire rope (127) is wound on the winding roller (122), one end of the steel wire rope (127) is fixed on the guide plate (125), and the steel wire rope (127) is slidingly arranged on the direction-changing wheel (126).

4. The device according to claim 2, characterized in that, Two guide grooves matched with the guide plate (125) are formed in the pressing groove, two lead grooves matched with the steel wire rope (127) are formed in the chassis (110), and the lead grooves and the guide grooves are communicated. A ranging groove is formed in the side of the chassis (110) away from the pushing frame (124), and the electric push rod (130) is fixed in the ranging groove.

5. The device according to claim 2, characterized in that, The data processor (160) comprises a database module arranged inside, and the hydraulic cylinder (170), the double-head motor (121), the data processor (160), the electric push rod (130) and the ultrasonic ranging sensor (140) are electrically connected together with the controller (150).

6. The device according to claim 1, characterized in that, The discharging mechanism (191) comprises a first vertical plate (1911), a first air cylinder (1912), a horizontal plate (1913), a second vertical plate (1914), a second air cylinder (1915), a sliding block (1916), a third air cylinder (1917) and a vacuum chuck (1918), the first vertical plate (1911) is fixed on the lower surface of the chassis (110), the chassis (110) is provided with a second through hole (192), the second through hole (192) is arranged corresponding to the pressing groove, the first air cylinder (1912) is fixed on the outer wall of the first vertical plate (1911), and the piston rod end of the first air cylinder (1912) is fixed on the outer wall of the horizontal plate (1913); The second vertical plate (1914) is fixed on the lower surface of the horizontal plate (1913), the second air cylinder (1915) is fixed on the outer wall of the second vertical plate (1914), the piston rod end of the second air cylinder (1915) is fixed on the outer wall of the sliding block (1916), the sliding block (1916) is slidably arranged on the horizontal plate (1913), different third air cylinders (1917) are respectively fixed on the upper surface of the horizontal plate (1913) and the upper surface of the sliding block (1916), the piston rod end of the third air cylinder (1917) is fixed on the lower surface of the vacuum chuck (1918), and the vacuum chuck (1918) penetrates through the second through hole (192).

7. The device according to claim 6, characterized in that, The horizontal plate (1913) is provided with a first through hole (1919), and the sliding block (1916) is slidably arranged on the first through hole (1919).

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