Wire harness welding and sleeve baking all-in-one machine
By designing an integrated machine for wire harness welding and sleeve baking, which combines ultrasonic welding and baking functions, the low efficiency and unstable quality caused by separating wire harness welding and sleeve baking are solved, and a highly efficient and automated processing process is achieved.
Patent Information
- Application Number
- CN202423083199.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-12
AI Technical Summary
In existing technologies, wire harness welding and sleeve baking are completed separately and at different times, resulting in low processing efficiency and welding quality that is easily affected by the environment, increasing labor costs.
Design an integrated machine for wire harness welding and sleeve baking, which integrates an ultrasonic welder and a baking machine. The machine achieves automated operation through a push head, ensuring accurate movement of the sleeve and welding quality. The welding and baking processes are completed on one machine.
It improves welding quality and consistency, reduces manual intervention, enhances processing efficiency and sleeve fixing effect, and realizes the integration and high-efficiency automation of the processing process.
Smart Images
Figure CN223588516U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model discloses a wire harness welding technology field, specifically, relates to wire harness welding and bushing baking integrated machine. BACKGROUND
[0002] Wire harness welding is currently widely used in multiple fields, and the demand continues to grow, such as new energy vehicles and intelligent electronic devices, etc., when two wire harnesses are welded together, the bushing needs to be attached to the welded position for protection.
[0003] The bushing attachment mainly uses baking equipment to heat treat the bushing. Bushing baking can ensure that the bushing shrinks at a specific temperature to tightly attach the wire harness welding position and achieve the protection effect.
[0004] In the existing technology, wire harness welding and bushing baking are completed separately in different positions and equipment at different times. When the wire harness is welded, the welded part is often vulnerable to dust, moisture and other factors during the transfer of the wire harness, affecting the welding quality of the wire harness. Even the welded part may break during the transfer process. In addition, the wire harness welding and bushing baking are completed separately, which requires additional labor costs and increases the overall processing project cost. At the same time, it cannot guarantee the welding quality and reduces the processing efficiency. UTILITY MODEL CONTENTS
[0005] The utility model discloses a wire harness welding and bushing baking integrated machine, which aims to solve the problem of low processing efficiency caused by separate and time-separated wire harness welding and bushing baking in the prior art.
[0006] The utility model discloses a wire harness welding and bushing baking integrated machine, which is realized as follows: an ultrasonic welder is used to butt joint and weld the ends of two wire harnesses to form a welded section; an oven is used to bake the rubber sleeve wrapped outside the welded section to fix the rubber sleeve around the welded section; and a push head is used to move the rubber sleeve on the wire harness to the welded section.
[0007] Further, the ultrasonic welder has a welding position. After the ends of the two wire harnesses are placed in the welding position, the ultrasonic welder ultrasonically welds the ends of the two wire harnesses to form the welded section.
[0008] Further, the ultrasonic welder includes a welding head and a fixed seat, which are arranged apart from each other to form the welding position. When the ends of the two wire harnesses are placed in the welding position, the welder moves towards the fixed seat and clamps the ends of the two wire harnesses towards the fixed seat, ultrasonically welds the ends of the two wire harnesses, and forms the welded section.
[0009] Further, two sides of the welding position are respectively provided with clamping heads which are lifted and move and clamp the wire harness, when the ends of the two wire harnesses are butt-jointed, the two clamping heads correspondingly clamp the two wire harnesses and descend, so that the ends of the two wire harnesses are placed in the welding position.
[0010] Further, the ultrasonic wave welder and the roaster are arranged on the base, and the base is provided with an operation table which is located outside the ultrasonic wave welder.
[0011] Further, the base is provided with a moving seat above, and the push head is arranged on the moving seat and arranged in a downward suspension state.
[0012] Further, the push head is provided with a slot hole which is open at the bottom and is used for embedding the wire harness, when the push head is inserted into the wire harness, the push head abuts against the end of the rubber sleeve and pushes the rubber sleeve to move along the wire harness until the rubber sleeve moves to the welding section.
[0013] Further, the moving seat is provided with a camera, and the camera shoots the picture of the welding position to determine whether the rubber sleeve is located in the welding section.
[0014] Further, the roaster is provided with a roasting path, and the clamping head clamps the two welded wire harnesses and moves the welding section with the rubber sleeve along the roasting path.
[0015] Further, the roasting path is horizontally arranged, and the front end of the roasting path is provided with a feeding port which faces the ultrasonic wave welder.
[0016] Compared with the prior art, the wire harness welding and sleeve roasting all-in-one machine provided by the utility model realizes the accurate butt-joint and welding technology of the ultrasonic wave welder in the wire harness welding and sleeve roasting process, compared with the traditional manual welding, the quality and consistency of the welding section are improved.
[0017] Then, the rubber sleeve is tightly fixed by the roaster, so that the welding and roasting two processes are integrated on one equipment and are completed without separate and time-sharing processing, and the automatic operation of the push head reduces the manual intervention, the accuracy of the moving position of the rubber sleeve is guaranteed, the whole processing process is integrated, the welding quality and the sleeve fixing effect are enhanced, and the processing efficiency is obviously improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is the three-dimensional schematic view of the wire harness welding and sleeve roasting all-in-one machine provided by the utility model;
[0019] Figure 2 is the three-dimensional schematic view of the wire harness welding and sleeve roasting all-in-one machine provided by the utility model; Figure 1 is the enlarged schematic view of A in the three-dimensional schematic view of the wire harness welding and sleeve roasting all-in-one machine provided by the utility model;
[0020] As shown in the figure: ultrasonic welder 100, clamping head 101, welding site 102, wire harness 103, sleeve 104, toaster 200, toasting path 201, moving seat 300, push head 301, operation table 400, camera 401. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantages of the utility model clearer and more apparent, the utility model will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and not to limit the utility model.
[0022] The implementation of the utility model will be described in detail below in combination with specific examples.
[0023] In the drawings of the embodiments, the same or similar reference numerals correspond to the same or similar components; in the description of the utility model, it should be understood that if the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right" and the like is based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the positional relationship in the drawings are only used for exemplary illustration, and cannot be understood as a limitation on the patent, for those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0024] Referring to Figures 1-2 As shown in the figure, a preferred embodiment provided by the utility model.
[0025] The wire harness welding and sleeve toasting all-in-one machine comprises an ultrasonic welder 100 for butt welding the end portions of two wire harnesses 103 to form a welded section, a toaster 200 for toasting the rubber sleeve wrapped outside the welded section to fix the rubber sleeve around the welded section, and a push head 301 for moving the rubber sleeve on the wire harness 103 to the welded section.
[0026] The wire harness welding and sleeve toasting all-in-one machine provided above, the wire harness 103 welding and sleeve 104 toasting all-in-one machine, during the wire harness 103 welding and sleeve 104 toasting process, the accurate butt joint and welding technology of the ultrasonic welder 100, compared with traditional manual welding, improves the quality and consistency of the welded section.
[0027] Then, in this way, the welding and toasting two processes are integrated on one device and completed without separate and time-sharing processing, plus the automatic operation of the push head 301 reduces manual intervention, guarantees the accuracy of the rubber sleeve moving position, so that the whole processing process realizes integration, not only enhances the welding quality and sleeve 104 fixing effect, but also realizes significant improvement of processing efficiency.
[0028] In this embodiment, the ultrasonic welder 100 has a welding site 102, and after the ends of the two wire harnesses 103 are placed in the welding site 102, the ultrasonic welder 100 ultrasonically welds the ends of the two wire harnesses 103 to form a welded section.
[0029] In this way, the welding process is more accurate and efficient, because the specific existence of the welding site 102 ensures the accurate docking of the ends of the wire harnesses 103, and the ultrasonic welding technology provides a fast and strong connection, enhancing the structural strength of the welded section and the reliability of the electrical connection.
[0030] In this embodiment, the ultrasonic welder 100 includes a welding head and a fixed seat, which are arranged apart from each other to form the welding site 102; when the ends of the two wire harnesses 103 are placed in the welding site 102, the welder moves towards the fixed seat and holds the ends of the two wire harnesses 103 towards the fixed seat, ultrasonically welds the ends of the two wire harnesses 103 to form a welded section.
[0031] By allowing the welding head and the fixed seat to work together, the pressure and position of the welding can be accurately controlled, thereby ensuring the consistency of the welding quality and the stability of the welding process.
[0032] In this embodiment, the two sides of the welding site 102 are respectively provided with clamping heads 101 that move up and down and clamp the wire harnesses 103; when the ends of the two wire harnesses 103 are docked, the two clamping heads 101 respectively corresponding to the two wire harnesses 103 are lowered to place the ends of the two wire harnesses 103 in the welding site 102.
[0033] This lifting and clamping mechanism improves the flexibility and adaptability of the operation, as it can adapt to wire harnesses 103 of different lengths and diameters, ensuring accurate alignment of the ends of the wire harnesses 103 during the welding process, thereby improving the success rate of welding and processing efficiency.
[0034] In this embodiment, the ultrasonic welder 100 and the oven 200 are arranged on a base, and the base has an operation table 400, which is located outside the ultrasonic welder 100. By arranging a centralized operation area, the operator can conveniently observe and control the welding and baking processes, while maintaining the cleanliness and order of the work area, which can also improve the stability and safety of the operation.
[0035] In this embodiment, the base is provided with a moving seat 300, and a push head 301 is arranged on the moving seat 300. The push head 301 is arranged in a downwardly suspended manner, so that the downwardly suspended push head 301 can move flexibly on the moving seat 300 to adapt to wire harnesses 103 and welded sections at different positions, ensuring that the rubber sleeve can be accurately pushed into the welding site 102, thereby improving the operation flexibility and application range of the sleeve 104 baking all-in-one machine.
[0036] In the embodiment, the push head 301 is provided with a slot hole with a bottom opening and embedded with the wire harness 103, when the push head 301 is inserted into the wire harness 103, abuts against the end of the rubber sleeve, and the rubber sleeve moves along the wire harness 103 until the rubber sleeve moves to the welding section, so that the movement of the rubber sleeve is more accurate and controllable, and it is ensured that the rubber sleeve can be smoothly and accurately pushed to the welding section, thereby improving the efficiency and quality of the rubber sleeve fixing process.
[0037] In the embodiment, the moving seat 300 is provided with a camera 401, which takes pictures of the welding site 102 to determine whether the rubber sleeve is located in the welding section, by setting a visual detection system, the automation level of the welding and baking process is improved, the position of the rubber sleeve is monitored in real time, the accurate wrapping of the welding section is ensured, human errors are reduced, and the accuracy and reliability of the processing process are improved.
[0038] In the embodiment, the baking device 200 is provided with a baking path 201, the clamping head 101 clamps the two welded wire harnesses 103, and moves the welding section with the rubber sleeve along the baking path 201, so that the welding section is uniformly heated in the controlled environment of the baking path 201, the rubber sleeve can be uniformly baked, and the effect of fixing the rubber sleeve and the overall stability of the welding section are improved.
[0039] In the embodiment, the baking path 201 is horizontally arranged, and the front end of the baking path 201 has a feeding port facing the ultrasonic welder 100, by horizontally arranging, the transfer process of the welded wire harness 103 is simplified, the possibility of being damaged by environmental factors during transfer is reduced, and at the same time, the feeding port faces the ultrasonic welder 100, the continuity and processing efficiency of the whole welding and baking process are improved.
[0040] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A wire harness welding and sleeve baking integrated machine, characterized in that, The invention includes an ultrasonic welder for butt welding the ends of two wire harnesses to form a weld section, a baking device for baking a rubber sleeve wrapped around the weld section to fix the rubber sleeve around the weld section, and a pusher head for moving the rubber sleeve wrapped on the wire harness to the weld section.
2. The integrated wire harness welding and sleeve baking machine as described in claim 1, characterized in that, The ultrasonic welder has a welding position. After the ends of the two wire bundles are placed in the welding position, the ultrasonic welder ultrasonically welds the ends of the two wire bundles to form the welded segment.
3. The integrated wire harness welding and sleeve baking machine as described in claim 2, characterized in that, The ultrasonic welder includes a welding head and a fixed base, with the welding head and the fixed base arranged at intervals to form the welding position. When the ends of the two wire bundles are placed in the welding position, the ultrasonic welder moves toward the fixed base and clamps the ends of the two wire bundles facing the fixed base, ultrasonically welding the ends of the two wire bundles to form the welded segment.
4. The integrated wire harness welding and sleeve baking machine as described in claim 2, characterized in that, The welding position is provided with clamping heads on both sides, which can be raised and lowered to hold the wire harness. When the ends of the two wire harnesses are joined together, the two clamping heads lower the two wire harnesses respectively to place the ends of the two wire harnesses in the welding position.
5. The integrated wire harness welding and sleeve baking machine as described in any one of claims 1-4, characterized in that, The ultrasonic welder and baking device are mounted on a base, and the base has an operating table located outside the ultrasonic welder.
6. The integrated wire harness welding and sleeve baking machine as described in claim 5, characterized in that, A movable seat is provided above the base, and the pushing head is mounted on the movable seat and is arranged in a downward suspended position.
7. The integrated wire harness welding and sleeve baking machine as described in any one of claims 1-4, characterized in that, The pusher head has a slot with a bottom opening for the wire harness to be inserted. When the pusher head is inserted into the wire harness, it abuts against the end of the rubber sleeve and pushes the rubber sleeve along the wire harness until the rubber sleeve moves to the welding section.
8. The integrated wire harness welding and sleeve baking machine as described in claim 6, characterized in that, The movable base is equipped with a camera, which takes pictures of the welding position to determine whether the rubber sleeve is located in the welding section.
9. The integrated wire harness welding and sleeve baking machine as described in claim 4, characterized in that, The baking machine is equipped with a baking channel, and the clamping head holds two welded wire harnesses, moving the welded section covered with a rubber sleeve along the baking channel.
10. The integrated wire harness welding and sleeve baking machine as described in claim 9, characterized in that, The baking tunnel is arranged horizontally, and the front end of the baking tunnel has a feed inlet facing the ultrasonic welder.