Energy-saving stator of joint robot
By introducing a heat dissipation system consisting of a heat dissipation cavity, a water pump, and a fan into the stator of the articulated robot, combined with a dustproof net, the energy loss problem caused by high stator temperature was solved, achieving efficient heat dissipation and energy saving.
Patent Information
- Application Number
- CN202423219362.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The stator of an articulated robot becomes less efficient at high temperatures, leading to increased energy consumption. Existing technologies struggle to effectively dissipate heat and reduce temperature.
An energy-saving heat dissipation component consisting of a heat dissipation chamber, a water pump, and a fan, combined with heat sinks and a dust filter, is used to achieve coolant circulation and heat dissipation. The fan accelerates heat dissipation, and the dust filter isolates external dust to prevent heat dissipation difficulties.
It effectively reduces stator temperature, decreases energy loss, improves motor efficiency, prevents dust accumulation from affecting heat dissipation, and achieves energy-saving effects.
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Figure CN223589404U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to joint robot technical field especially relates to a joint robot energy -saving type stator. BACKGROUND
[0002] Joint robot, also known as joint mechanical arm or multi-joint robot, is one of the most common forms of industrial robots in today's industrial field, and the movement of each joint is rotation, similar to human arm.
[0003] Joint robot, especially the joint part of humanoid robot, often uses frameless torque motor as power source. In frameless torque motor, the stator is one of the key components of the motor, and the stator is usually composed of core and winding. The core is composed of silicon steel sheet, so as to reduce eddy current and hysteresis loss. The winding is wound by insulated wire and arranged on the core according to certain rules to form electromagnetic field.
[0004] When the temperature of motor stator is too high, the efficiency of motor will be reduced. This is because high temperature will increase various losses of motor, such as iron loss and copper loss, which will be converted into heat, further increasing the temperature of motor stator, and the efficiency reduction means that the motor needs to consume more electric energy under the same output power, thereby increasing energy consumption.
[0005] Therefore, we propose a new type of joint robot energy-saving stator. CONTENT OF THE UTILITY MODEL
[0006] The utility model mainly provides a structure that can cool and save energy for joint motor stator of joint robot.
[0007] In order to realize the above purpose, the utility model adopts the following technical scheme: a joint robot energy-saving stator, comprising a joint robot main body, a joint motor connected to the surface of the joint robot main body, an energy-saving and heat-dissipating assembly connected to the inside of the joint motor, the energy-saving and heat-dissipating assembly comprising a heat-dissipating cavity, the heat-dissipating cavity being arranged in the inside of the joint motor, a heat-dissipating fin connected to the rear end of the joint motor, a water pump connected to the top of the heat-dissipating fin, a side cover connected to the outer surface of the joint motor close to the heat-dissipating fin, a fixing bolt inserted into each corner of the side cover, a heat-dissipating hole arranged in the front and rear end of the side cover, and a fan embedded in the inside of the side cover.
[0008] Preferably, the fan and the water pump are electrically connected to the external power supply through the control switch, and the rear end of the joint motor is provided with a threaded groove at each corner, the fan can improve the heat dissipation effect of the heat-dissipating fin, and the water pump can pump out the cooling water for circulating heat dissipation.
[0009] Preferably, the fixing bolt penetrates through the side cover and is connected with the threaded groove, and the side cover can be disassembled and assembled through the fixing bolt.
[0010] Preferably, the outer surface of the fan is connected with a dustproof assembly, the dustproof assembly comprises a frame, and the inside of the frame is provided with a dust screen.
[0011] Preferably, the inside of the two sides of the dust screen is provided with a slot, the inside of the slot is connected with a spring, and the spring is connected with a push plate on one side.
[0012] Preferably, the top of the push plate is connected with a push block, the inside of the two sides of the frame matched with the plug is provided with a plug hole, and the plug and the plug hole are quickly connected.
[0013] Preferably, the plug and the plug hole are connected in a plug-in connection mode, and the spring and the push plate are connected in an elastic structure, so that the convenience of fixing the dust screen is improved.
[0014] Compared with the prior art, the advantages and positive effects of the utility model are that,
[0015] 1、the utility model discloses when the joint robot main part is in work, the stator in joint motor also can produce high temperature condition, at this time, the cooling liquid in the heat dissipation cavity can realize the heat dissipation of joint motor and stator, so that the problem of high temperature of joint motor is avoided, and the energy saving effect of joint motor and stator is realized.
[0016] 2、the utility model discloses when starting the fan to radiate heat, the dust screen can isolate external dust, so that the problem of heat dissipation difficulty caused by dust adsorption on the surface of the heat dissipation fin is avoided. DRAWINGS
[0017] Figure 1 a three-dimensional structure diagram of the utility model is provided;
[0018] Figure 2 a three-dimensional structure diagram of the utility model is provided;
[0019] Figure 3 a three-dimensional structure diagram of the utility model is provided;
[0020] Figure 4 a three-dimensional structure diagram of the utility model is provided;
[0021] Figure legend: 1, joint robot body; 2, joint motor; 3, energy-saving heat dissipation assembly; 301, heat dissipation cavity; 302, heat dissipation fin; 303, water pump; 304, side cover; 305, heat dissipation hole; 306, fan; 307, fixing bolt; 4, dustproof assembly; 401, frame; 402, dustproof net; 403, slot hole; 404, spring; 405, push plate; 406, plug; 407, dial block. DETAILED DESCRIPTION
[0022] In order to enable more clear understanding of the above-mentioned purpose, features and advantages of the present application, the present application will be further described below in conjunction with the drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, therefore, the present application is not limited to the specific embodiments disclosed in the following description.
[0024] Please refer to Figures 1-4 The present application provides a technical solution: an energy-saving stator for joint robot, comprising a joint robot body 1, a joint motor 2 connected to the surface of the joint robot body 1, an energy-saving heat dissipation assembly 3 connected inside the joint motor 2, the energy-saving heat dissipation assembly 3 comprising a heat dissipation cavity 301, the heat dissipation cavity 301 being provided in the inside of the joint motor 2, a heat dissipation fin 302 connected to the rear end of the joint motor 2, a water pump 303 connected to the top of the heat dissipation fin 302, a side cover 304 connected to the outer surface of the joint motor 2 close to the heat dissipation fin 302, fixing bolts 307 inserted at the four corners of the side cover 304, heat dissipation holes 305 provided at the front and rear ends of the side cover 304, and a fan 306 embedded inside the side cover 304.
[0025] As Figure 3 shown, the fan 306 and the water pump 303 are electrically connected to the external power supply through the control switch, the rear end of the joint motor 2 is provided with a threaded groove at the four corners, the fan 306 can improve the heat dissipation effect of the heat dissipation fin 302, and the water pump 303 can pump out the cooling water for circulating heat dissipation.
[0026] As Figure 2 shown, the fixing bolts 307 penetrate the side cover 304 and are threadedly connected between the threaded grooves, and the fixing bolts 307 can realize the disassembly and installation of the side cover 304.
[0027] As Figure 2 and Figure 4As shown, the outer surface of the fan 306 is connected with the dustproof assembly 4, which comprises a frame 401, and the inside of the frame 401 is provided with a dust screen 402, which can isolate dust outside to prevent dust from being adsorbed on the surface of the heat sink 302 to cause heat dissipation difficulty.
[0028] As shown in the Figure 4 two sides of the dust screen 402 are provided with slot holes 403, the inside of the slot hole 403 is connected with a spring 404, one side of the spring 404 is connected with a push plate 405, and the spring 404 can conveniently fix the dust screen 402.
[0029] As shown in the Figure 1 and Figure 4 the top of the push plate 405 is connected with a push block 407, and the two sides of the frame 401 are provided with insertion holes matched with the insertion block 406, and the quick connection mode of the insertion block 406 and the insertion hole can conveniently fix the dust screen 402.
[0030] As shown in the Figure 1 and Figure 4 the insertion block 406 and the insertion hole form a plug-in connection, and the spring 404 and the push plate 405 form an elastic structure, which can improve the convenience of fixing the dust screen 402.
[0031] The working principle of the device is as follows: when the joint motor 2 works for a long time and appears high temperature, the cooling liquid in the heat dissipation cavity 301 can play a cooling effect, and the water pump 303 can pump out the cooling liquid in the heat dissipation cavity 301 and dissipate heat through the heat sink 302, and then make the cooling liquid enter the heat dissipation cavity 301 again, so as to achieve the effect of circulating heat dissipation, and under the action of the fan 306, the heat dissipation effect of the heat sink 302 can be improved, and the heat dissipation hole 305 can form an air duct to accelerate the heat dissipation of the heat sink 302, and the side cover 304 is fixed by the fixing bolt 307, when the heat sink 302 and the water pump 303 need to be repaired or replaced, the fixing bolt 307 can be removed for disassembly, while dissipating heat by the fan 306, the dust screen 402 can also isolate external dust, when the dust screen 402 collects a lot of dust on the surface and needs to be disassembled, the two groups of push blocks 407 can be pushed to the two sides at the same time, so that the push blocks 407 can push the push plates 405 to extrude the springs 404, and drive the insertion blocks 406 to be pulled out from the insertion holes in the two sides of the frame 401, then the dust screen 402 can be cleaned, and the cleaned dust screen 402 can be directly inserted into the frame 401, and the push plate 405 can be driven by the spring 404 to insert the insertion block 406 into the insertion hole, so that the heat dissipation can be realized while the external dust is isolated by the dust screen 402 to prevent the dust from being adsorbed on the surface of the heat sink 302 to cause heat dissipation difficulty.
[0032] The above merely is the preferred embodiment of the present application, and does not limit the present application in other forms, and any skilled person in the art can change or modify the above disclosed technical content into equivalent embodiments with equivalent changes applied to other fields, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.
Claims
1. An energy-saving stator for an articulated robot, comprising an articulated robot body (1), characterized in that: The surface of the articulated robot body (1) is connected to a joint motor (2), and the interior of the joint motor (2) is connected to an energy-saving heat dissipation component (3). The energy-saving heat dissipation component (3) includes a heat dissipation cavity (301), which is located inside the joint motor (2). The rear end of the joint motor (2) is connected to a heat sink (302), and the top of the heat sink (302) is connected to a water pump (303). The joint motor (2) is connected to a side cover (304) near the outer surface of the heat sink (302). Fixing bolts (307) are inserted at the four corners of the side cover (304). Heat dissipation holes (305) are opened at the front and rear ends of the side cover (304). A fan (306) is embedded inside the side cover (304).
2. The energy-saving stator for an articulated robot according to claim 1, characterized in that: The fan (306) and water pump (303) are electrically connected to an external power source via a control switch, and threaded grooves are provided at the four corners of the rear end of the joint motor (2).
3. The energy-saving stator for an articulated robot according to claim 2, characterized in that: The fixing bolt (307) passes through the side cover (304) and forms a threaded connection with the threaded groove.
4. The energy-saving stator for an articulated robot according to claim 1, characterized in that: The outer surface of the fan (306) is connected to a dustproof component (4), the dustproof component (4) includes a frame (401), and a dustproof mesh (402) is provided inside the frame (401).
5. The energy-saving stator for an articulated robot according to claim 4, characterized in that: The dustproof net (402) has slots (403) on both sides inside, and springs (404) are connected inside the slots (403). A push plate (405) is connected to one side of the springs (404).
6. The energy-saving stator for an articulated robot according to claim 5, characterized in that: The top of the push plate (405) is connected to the lever block (407), and the inner walls on both sides of the frame (401) that match the plug block (406) are provided with insertion holes.
7. The energy-saving stator for an articulated robot according to claim 6, characterized in that: The insert (406) and the socket form an interlocking connection, and the spring (404) and the push plate (405) form an elastic structure.