Device for preparing water permeable bricks by utilizing industrial solid wastes

By using motor-driven crushing, molding, and demolding processes, the problems of poor processing continuity and manual demolding in existing equipment have been solved, realizing automated continuous production of permeable bricks and improving production efficiency.

CN223589665UActive Publication Date: 2025-11-25KUNMING YANGBO NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202423006732.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-25
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing permeable brick manufacturing equipment suffers from poor processing continuity and requires manual demolding after molding, resulting in low production efficiency.

Method used

An automated continuous production system is achieved by using a device that includes a crushing mechanism, a forming component, a shaping mechanism, and a drive component, which drives the crushing, forming, and demolding processes via a motor.

Benefits of technology

It enables continuous molding and automatic demolding of permeable bricks, improving production efficiency, avoiding manual intervention, and enhancing processing continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for preparing water permeable bricks by utilizing industrial solid waste, which comprises a bottom plate, the inner wall of the bottom plate is rotatably connected with a limiting cylinder, the top surface of the limiting cylinder is fixedly connected with a fixing ring, and the industrial solid waste is fed into a crushing box through a feeding frame; after a smashing mechanism is started to smash solid waste, an electromagnetic valve is started to convey the solid waste into a forming assembly through a discharging pipe, a driving assembly is started to drive the forming assembly to rotate to the position below a shaping mechanism through a fixing ring and a limiting barrel, and the shaping mechanism is started to be matched with the forming assembly to extrude and shape the solid waste; automatic demolding work can be carried out by starting the first electric push rod, water-permeable brick forming work can be continuously carried out by repeating the actions, the aims of conveniently carrying out continuous forming machining and automatic demolding work on the water-permeable bricks are achieved, and the problems that an existing preparation device is poor in machining continuity, meanwhile, the water-permeable bricks need to be manually demolded, and the production efficiency is high are solved. Therefore, the production efficiency of the water permeable brick is greatly reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to industrial solid waste utilization technical field especially, utilize industrial solid waste preparation water permeable brick's device. BACKGROUND

[0002] Industrial solid waste preparation water permeable brick is an environmental protection and economic method, can reduce the harm of industrial solid waste to the environment, and can save production cost. Mainly utilize fly ash, graphite tailings, waste refractory material and other industrial solid waste, and shale, coal gangue, ceramic slag as auxiliary materials.

[0003] When the water permeable brick preparation device is used, the crushed industrial solid waste is usually put into the water permeable brick mold, and then the water permeable brick is formed by pressure. However, the existing preparation device has poor processing continuity when processing water permeable bricks, and manual demolding is usually required after forming, which greatly reduces the production efficiency. UTILITY MODEL CONTENTS

[0004] In view of the defects of the prior art, the utility model provides a device for preparing water permeable bricks from industrial solid waste to solve the problems in the background art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A device for preparing water permeable bricks from industrial solid waste, comprising a bottom plate, a limiting cylinder is rotatably connected to the inner wall of the bottom plate, a fixed ring is fixedly connected to the top surface of the limiting cylinder, a supporting plate is fixedly connected to the back surface of the bottom plate, a crushing box is fixedly connected to the front surface of the supporting plate, a feeding frame is fixedly connected to the top surface of the crushing box, a limiting baffle is fixedly connected to the inner wall of the crushing box, a discharge pipe is fixedly connected to the inner wall of the crushing box, an electromagnetic valve is fixedly connected to the inner wall of the discharge pipe, a first electric push rod is fixedly connected to the inner wall of the bottom plate, a crushing mechanism is arranged on the left side of the crushing box, a forming assembly is arranged on the top surface of the fixed ring, a shaping mechanism is arranged on the left side of the bottom plate, and a driving assembly is arranged inside the bottom plate.

[0007] Preferably, the crushing mechanism is composed of a first servo motor, a crushing roller and a first gear, the first servo motor is fixedly connected to the left side of the crushing box, the output end of the first servo motor is rotatably connected to the inner wall of the crushing box, the crushing roller is rotatably connected to the inner wall of the crushing box, the crushing roller is fixedly connected to the output end of the first servo motor, and the first gear is fixedly connected to the surface of the crushing roller.

[0008] Preferably, the forming assembly is composed of a through hole, a forming die and a demolding plate, the through hole is arranged on the top surface of the fixing ring, the forming die is fixedly connected with the top surface of the fixing ring, and the demolding plate is slidably connected with the inner wall of the forming die.

[0009] Preferably, the shaping mechanism is composed of a fixing frame, a supporting block, a second electric push rod and a pressing plate, the fixing frame is fixedly connected with the left side of the bottom plate, the supporting block is fixedly connected with the inner wall of the fixing frame and overlaps with the bottom surface of the fixing ring, the second electric push rod is fixedly connected with the inner wall of the fixing frame, the pressing plate is fixedly connected with the output end of the second electric push rod and slidably connected with the inner wall of the forming die.

[0010] Preferably, the driving assembly is composed of a second servo motor, a second gear and a gear ring, the second servo motor is fixedly connected with the inner wall of the bottom plate, the inner wall of the second gear is fixedly connected with the output end of the second servo motor, and the gear ring is fixedly connected with the inner wall of the fixing ring and meshes with the second gear.

[0011] Preferably, the fixing ring is in a circular shape and is made of metal material.

[0012] Preferably, the number of the forming dies is plural, and the plural forming dies are located on the top surface of the fixing ring.

[0013] Compared with the prior art, the device for preparing water permeable bricks from industrial solid wastes has the advantages that: the industrial solid wastes are put into the crushing box through the feeding frame, the solid wastes are crushed by starting the crushing mechanism, the electromagnetic valve is opened to transport the solid wastes to the forming assembly through the discharge pipe, the driving assembly is started to drive the forming assembly to rotate to the lower side of the shaping mechanism through the fixing ring and the limiting cylinder, the shaping mechanism is started to extrude the solid wastes in cooperation with the forming assembly, the first electric push rod is started to automatically demold when the forming assembly rotates to the upper side of the first electric push rod, and the above-mentioned operation can be repeated to continuously form the water permeable bricks; the device can continuously form the water permeable bricks and automatically demold, avoids the poor processing continuity of the existing preparation device and the manual demolding of the water permeable bricks, and greatly improves the production efficiency of the water permeable bricks. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a front view of the structure of the utility model;

[0015] Figure 2 It is a right view of the structure of the utility model;

[0016] Figure 3 It is a left sectional view of the structure of the utility model;

[0017] Figure 4The structure A structure enlarged view of the utility model is shown in the figure.

[0018] Figure 5 The structure B structure enlarged view of the utility model is shown in the figure.

[0019] In the figure: 1, bottom plate; 2, limiting cylinder; 3, fixed ring; 4, support plate; 5, crushing box; 6, feed frame; 7, limiting baffle; 8, discharge pipe; 9, electromagnetic valve; 10, first electric push rod; 11, first servo motor; 12, crushing roller; 13, first gear; 14, through hole; 15, forming die; 16, demolding plate; 17, fixed frame; 18, support block; 19, second electric push rod; 20, pressing plate; 21, second servo motor; 22, second gear; 23, gear ring. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] Reference Figures 1-5The utility model provides a kind of device for preparing water permeable brick with industrial solid waste, including bottom plate 1, the inner wall rotationally connected with limiting cylinder 2 in bottom plate 1, limiting cylinder 2 top surface is fixedly connected with fixed ring 3, fixed ring 3 is circular, and fixed ring 3 is made of metal material, and the fixed ring 3 made of metal material is more durable with higher strength, not easy to deform and damage after stress, the back of bottom plate 1 is fixedly connected with support plate 4, the front of support plate 4 is fixedly connected with crushing box 5, the top of crushing box 5 is fixedly connected with feeding frame 6, the inner wall of crushing box 5 is fixedly connected with limiting baffle 7, the inner wall of crushing box 5 is fixedly connected with discharge pipe 8, the inner wall of discharge pipe 8 is fixedly connected with solenoid valve 9, the inner wall of bottom plate 1 is fixedly connected with first electric push rod 10, the left side of crushing box 5 is provided with crushing mechanism, and crushing mechanism is composed of first servo motor 11, crushing roller 12 and first gear 13, first servo motor 11 is fixedly connected with the left side of crushing box 5, and the output end of first servo motor 11 is rotationally connected with the inner wall of crushing box 5, crushing roller 12 is rotationally connected with the inner wall of crushing box 5, and crushing roller 12 is fixedly connected with the output end of first servo motor 11, first gear 13 is fixedly connected with the surface of crushing roller 12, for carrying out the crushing work of industrial solid waste, to facilitate the production of water permeable brick after mixing of crushed raw materials, the top of fixed ring 3 is provided with forming assembly, forming assembly is composed of through hole 14, forming die 15 and stripping plate 16, the number of forming die 15 is multiple, and multiple forming die 15 are all located on the top of fixed ring 3, for carrying out the forming work of water permeable brick, improve the processing efficiency of water permeable brick, through hole 14 is opened in the top of fixed ring 3, forming die 15 is fixedly connected with the top of fixed ring 3, stripping plate 16 is slidably connected with the inner wall of forming die 15, and stripping plate 16 is overlapped with the top of fixed ring 3, for supporting solid waste to carry out the forming work, while facilitating the automatic stripping work of water permeable brick, the left side of bottom plate 1 is provided with setting mechanism, and the inside of bottom plate 1 is provided with driving assembly.

[0022] Specifically, setting mechanism is composed of fixed frame 17, support block 18, second electric push rod 19 and pressing plate 20, fixed frame 17 is fixedly connected with the left side of bottom plate 1, support block 18 is fixedly connected with the inner wall of fixed frame 17, and support block 18 is overlapped with the bottom of fixed ring 3, second electric push rod 19 is fixedly connected with the inner wall of fixed frame 17, pressing plate 20 is fixedly connected with the output end of second electric push rod 19, and pressing plate 20 is slidably connected with the inner wall of forming die 15, for extruding solid waste to carry out the setting work of water permeable brick, to improve production efficiency.

[0023] Specifically, driving assembly is composed of second servo motor 21, second gear 22 and gear ring 23, second servo motor 21 is fixedly connected with the inner wall of bottom plate 1, the inner wall of second gear 22 is fixedly connected with the output end of second servo motor 21, gear ring 23 is fixedly connected with the inner wall of fixed ring 3, and the inner wall of gear ring 23 is engaged with second gear 22, for driving forming assembly to rotate, to facilitate the continuous setting stripping work of water permeable brick.

[0024] The electrical components in this article are all connected with the host computer and 220V mains, and the host computer can be a computer or other known device for control.

[0025] In use: first, the industrial solid waste is put into the crushing box 5 through the feeding frame 6, and the solid waste is limited to contact with the crushing roller 12 through the limiting baffle 7. The first servo motor 11 is started to drive the crushing roller 12 and the first gear 13 to rotate. Through the meshing of multiple first gears 13, multiple crushing rollers 12 are driven to rotate relatively along the inner wall of the crushing box 5 to crush the solid waste. The electromagnetic valve 9 is opened to transport the crushed solid waste to the forming mold 15 through the discharge pipe 8. The second servo motor 21 is started to drive the second gear 22 to rotate. Through the meshing of the second gear 22 and the gear ring 23, the fixed ring 3 and the limiting cylinder 2 are driven to rotate along the inner wall of the bottom plate 1. The forming mold 15 is driven to rotate to the lower side of the pressing plate 20 through the rotation of the fixed ring 3. The second electric push rod 19 is started to push the pressing plate 20 to slide into the forming mold 15 to extrude and shape the solid waste. After extrusion, the forming mold 15 is rotated to the upper side of the first electric push rod 10. The first electric push rod 10 is started to push the demolding plate 16 and the water permeable brick to move upward and separate from the forming mold 15, so that automatic demolding work can be carried out. The above-mentioned actions can be repeated to continuously form the water permeable brick.

[0026] In summary, the device for preparing water permeable bricks from industrial solid waste puts the industrial solid waste into the crushing box 5 through the feeding frame 6. After the solid waste is crushed by the crushing mechanism, the electromagnetic valve 9 is opened to transport the solid waste to the forming assembly through the discharge pipe 8. The driving assembly is started to drive the forming assembly to rotate to the lower side of the shaping mechanism through the fixed ring 3 and the limiting cylinder 2. The shaping mechanism is started to cooperate with the forming assembly to extrude and shape the solid waste. When the forming assembly is rotated to the upper side of the first electric push rod 10, the first electric push rod 10 is started to carry out automatic demolding work. The above-mentioned actions can be repeated to continuously form the water permeable brick, achieving the goal of facilitating continuous forming and automatic demolding of the water permeable brick. The problem of poor processing continuity of the existing preparation device and the need for manual demolding of the water permeable brick, which greatly reduces the production efficiency of the water permeable brick, is solved.

[0027] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0028] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. An apparatus for preparing permeable bricks using industrial solid waste, comprising a base plate (1), characterized in that, The inner wall of the base plate (1) is rotatably connected to a limiting cylinder (2), the top surface of the limiting cylinder (2) is fixedly connected to a fixing ring (3), the back of the base plate (1) is fixedly connected to a support plate (4), the front of the support plate (4) is fixedly connected to a crushing box (5), the top surface of the crushing box (5) is fixedly connected to a feeding frame (6), the inner wall of the crushing box (5) is fixedly connected to a limiting baffle (7), the inner wall of the crushing box (5) is fixedly connected to a discharge pipe (8), the inner wall of the discharge pipe (8) is fixedly connected to a solenoid valve (9), the inner wall of the base plate (1) is fixedly connected to a first electric push rod (10), a crushing mechanism is provided on the left side of the crushing box (5), a forming component is provided on the top surface of the fixing ring (3), a shaping mechanism is provided on the left side of the base plate (1), and a driving component is provided inside the base plate (1).

2. The apparatus for preparing permeable bricks using industrial solid waste according to claim 1, characterized in that, The crushing mechanism consists of a first servo motor (11), a crushing roller (12), and a first gear (13). The first servo motor (11) is fixedly connected to the left side of the crushing box (5), and the output end of the first servo motor (11) is rotatably connected to the inner wall of the crushing box (5). The crushing roller (12) is rotatably connected to the inner wall of the crushing box (5), and the crushing roller (12) is fixedly connected to the output end of the first servo motor (11). The first gear (13) is fixedly connected to the surface of the crushing roller (12).

3. The apparatus for preparing permeable bricks using industrial solid waste according to claim 1, characterized in that, The molding component consists of a through hole (14), a molding die (15), and a release template (16). The through hole (14) is opened through the top surface of the fixing ring (3). The molding die (15) is fixedly connected to the top surface of the fixing ring (3). The release template (16) is slidably connected to the inner wall of the molding die (15), and the release template (16) overlaps with the top surface of the fixing ring (3).

4. The apparatus for preparing permeable bricks using industrial solid waste according to claim 1, characterized in that, The shaping mechanism consists of a fixed frame (17), a support block (18), a second electric push rod (19), and a pressure plate (20). The fixed frame (17) is fixedly connected to the left side of the base plate (1). The support block (18) is fixedly connected to the inner wall of the fixed frame (17) and overlaps with the bottom surface of the fixed ring (3). The second electric push rod (19) is fixedly connected to the inner wall of the fixed frame (17). The pressure plate (20) is fixedly connected to the output end of the second electric push rod (19) and slides with the inner wall of the forming mold (15).

5. The apparatus for preparing permeable bricks using industrial solid waste according to claim 1, characterized in that, The drive assembly consists of a second servo motor (21), a second gear (22), and a gear ring (23). The second servo motor (21) is fixedly connected to the inner wall of the base plate (1). The inner wall of the second gear (22) is fixedly connected to the output end of the second servo motor (21). The gear ring (23) is fixedly connected to the inner wall of the fixed ring (3), and the inner wall of the gear ring (23) meshes with the second gear (22).

6. The apparatus for preparing permeable bricks using industrial solid waste according to claim 1, characterized in that, The fixing ring (3) is circular in shape and is made of metal.

7. The apparatus for preparing permeable bricks using industrial solid waste according to claim 3, characterized in that, The number of molding dies (15) is multiple, and all of the molding dies (15) are located on the top surface of the fixing ring (3).