Highway maintenance grouting complete device with intelligent water adding function

Abstract

The utility model relates to the technical field of road maintenance, and discloses a road maintenance grouting complete device with an intelligent water adding function, which comprises a base, and a mixing drum is fixed on the left side of the top end of the base. When the road maintenance grouting complete device with the intelligent water adding function is used, an upper water level sensor and a lower water level sensor which are installed at the top end and the bottom end of the left side in the first water storage barrel can monitor the water level state in the first water storage barrel in real time; the lower water level sensor can send a signal to the processing module, the signal is processed by the processing module, then the second water pump can be powered on and started through the relay module, then an external water source can be pumped in through the second water inlet pipe and guided into the second water storage barrel through the second water outlet pipe, and intelligent and automatic water adding and supplementing are carried out. The problem that intelligent water adding and supplementing for a water source stored in the device are inconvenient is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a highway maintenance technical field, concretely is a kind of highway maintenance grouting complete device with intelligent water adding function. BACKGROUND

[0002] Highway maintenance refers to the maintenance and maintenance of roads. Maintain roads and structures and facilities on the road, maintain road performance as much as possible, repair damaged parts in time, ensure driving safety, comfort and smoothness, save transportation costs and time, wherein, when repairing and filling maintenance is carried out on the damaged position of road surface, generally, cement gel material polymer mortar is used, in order to facilitate the production of repair mortar, highway maintenance grouting complete device is needed to mix and prepare mortar, and then the prepared mortar is transferred to the repair position by transport equipment for repair.

[0003] However, some highway maintenance grouting complete devices cannot intelligently add water to the water source stored in the device during the preparation of highway maintenance mortar, so that the continuous mortar preparation process of the device is affected, the mortar preparation efficiency is low, and the device does not have the function of intelligently adding water to the water source stored in the device.

[0004] Now, a new type of highway maintenance grouting complete device with intelligent water adding function is proposed to solve the above problems. CONTENT OF UTILITY MODEL

[0005] The utility model aims at providing a highway maintenance grouting complete device with intelligent water adding function to solve the problem of not being convenient to intelligently add water to the water source stored in the device.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: A highway maintenance grouting complete device with intelligent water adding function, including base, the left side of base top is fixed with agitator barrel, and the top of agitator barrel is installed and is fixed with top cover, the middle position of base top is fixed with first water storage bucket, the right side of base top is fixed with second water storage bucket, the top of first water storage bucket inside left side is installed and is fixed with water level sensor, the bottom of first water storage bucket inside left side is installed and is fixed with lower water level sensor, the top and bottom of first water storage bucket right side are fixed with connecting pipe respectively, the front end of second water storage bucket is fixed with controller, the right side of base top is installed and is fixed with second water pump, and the input of second water pump is installed and is fixed with second water inlet pipe, the output of second water pump is installed and is fixed with second water outlet pipe, the inside of controller is installed and is fixed with control panel, and relay module and processing module are installed on control panel.

[0007] Preferably, the upper water level sensor and the lower water level sensor are electrically connected to the controller.

[0008] Preferably, the left side of the second water outlet pipe penetrates the inside of the top end of the second water storage bucket, the right side of the connecting pipe is fixedly connected to the left side of the second water storage bucket, and the first water storage bucket is connected in communication with the inside of the second water storage bucket through the connecting pipe.

[0009] Preferably, the front end of the controller is provided with a front cover, the two sides of the top end of the front cover are fixedly provided with mounting feet, the two sides of the top front end of the controller are fixedly provided with mounting brackets, and the inside of the mounting feet is hingedly connected to the inside of the mounting brackets.

[0010] Preferably, the left side of the bottom end of the agitator barrel is provided with a material conveying cylinder, the right side of the material conveying cylinder is fixedly connected to the top end of the base, the bottom end of the agitator barrel is fixedly provided with a discharge pipe, the valve two is fixedly provided on the discharge pipe, the inside of the material conveying cylinder is movably connected with a conveying shaft, the left side of the top end of the material conveying cylinder is fixedly provided with a second driving motor, and the left side of the bottom end of the material conveying cylinder is fixedly provided with a processing port.

[0011] Preferably, the output shaft of the second driving motor is fixedly connected to the left side of the conveying shaft through a belt pulley structure, and the bottom end of the discharge pipe is fixedly connected to the right side of the top end of the material conveying cylinder.

[0012] Preferably, the inside of the discharge pipe is connected in communication with the inside of the material conveying cylinder, and the inside of the processing port is connected in communication with the inside of the material conveying cylinder.

[0013] Preferably, the left side of the top end of the top cover is fixed with a feeding port, a mounting seat is installed and fixed at the middle position of the top end of the top cover, and a first driving motor is installed and fixed at the right side of the mounting seat, the inside of the stirring drum is provided with a stirring shaft, the top end of the stirring shaft penetrates the inside of the top cover and the top end of the mounting seat respectively, the output shaft of the first driving motor is fixedly connected with the top end of the stirring shaft through a belt pulley structure, a first water pump is installed and fixed at the top end of the right side of the stirring drum, a first water outlet pipe is fixed at the output end of the first water pump, the left side of the first water outlet pipe penetrates the inside of the right side of the top end of the top cover, a first water inlet pipe is fixed at the input end of the first water pump, and the bottom end of the first water inlet pipe penetrates the inside of the top end of the first water storage barrel and extends downward to the bottom end in the inside of the first water storage barrel, the bottoms of the rear ends of the first water storage barrel and the second water storage barrel are respectively fixed with a drain pipe, and the rear end of the drain pipe is fixed with a valve one.

[0014] Compared with the prior art, the device has the advantages that: the device can realize intelligent water supplementing for the water storage inside the device, prevent misoperation of the control assembly, and facilitate rapid discharge of the mortar after the mortar preparation is completed.

[0015] (1) The device is used, the gel material is introduced through the feeding port, then the first water pump is controlled to draw the pre-stored water source in the first water storage barrel into the inside of the stirring drum through the first water inlet pipe and the first water outlet pipe for mixing and mortar preparation, the upper water level sensor and the lower water level sensor installed at the top end and the bottom end of the left side in the first water storage barrel can monitor the water level in the first water storage barrel in real time, when the water level in the first water storage barrel is lower than the lower water level sensor, the lower water level sensor can send a signal to the processing module, the second water pump is started by the processing module and the relay module, then the external water source is drawn into the second water storage barrel through the second water inlet pipe and the second water outlet pipe, the water supplementing is automatically controlled, when the water level reaches the upper water level sensor, the second water pump is powered off by the relay module, the water supplementing is automatically stopped, the water level of the water storage assembly in the device is intelligently maintained, the labor intensity is reduced, and the mortar preparation efficiency of the device is improved.

[0016] (2) By setting up the controller, mounting bracket, front cover and mounting feet, the device during use, in the front end of the controller through the mounting feet and mounting bracket hinged mounting front cover, through the setting of the front cover can be in the device running work, the front end of the controller outside cover cover, and the operation and display components of the front end of the controller are protected from accidental touch, reducing and avoiding the controller being accidentally touched to cause the device to work abnormally, and the operation and display components of the front end of the controller can also be externally dustproof;

[0017] (3) By setting up the stirring drum, the material conveying drum, the base, the processing port, the second driving motor, the conveying shaft, the discharge pipe and the valve two, the mortar slurry is mixed and prepared in the inside of the stirring drum, and when it is exported for use, valve two can be opened, and then the second driving motor is controlled to start driving the second water inlet pipe to rotate. The slurry in the stirring drum can be quickly exported by the spiral conveying shaft and can be exported from the processing port for repair grouting, thereby improving the slurry output efficiency of the device. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a front view cross-sectional structure schematic view of the utility model;

[0019] Figure 2 It is a second water storage bucket side view structure schematic view of the utility model;

[0020] Figure 3 It is a front cover side view partial cross-sectional enlarged structure schematic view of the utility model;

[0021] Figure 4 It is a material conveying drum front view partial cross-sectional structure schematic view of the utility model.

[0022] In the drawing: 1, base; 2, material conveying drum; 3, stirring drum; 4, stirring shaft; 5, top cover; 6, feeding port; 7, mounting seat; 8, first driving motor; 9, first water outlet pipe; 10, first water pump; 11, first water inlet pipe; 12, first water storage bucket; 13, upper water level sensor; 14, lower water level sensor; 15, connecting pipe; 16, second water storage bucket; 17, second water outlet pipe; 18, controller; 19, mounting bracket; 20, second water pump; 21, second water inlet pipe; 22, drain pipe; 23, valve one; 24, front cover; 25, mounting feet; 26, control panel; 27, relay module; 28, processing module; 29, processing port; 30, second driving motor; 31, conveying shaft; 32, discharge pipe; 33, valve two. DETAILED DESCRIPTION

[0023] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0024] Embodiment 1: Please refer to Figures 1-4 The utility model provides a highway maintenance grouting complete device with intelligent water adding function, including base 1, the left side fixed with stirring drum 3 of base 1 top, and the top of stirring drum 3 is installed and is fixed with top cover 5, the middle position of base 1 top is fixed with first water storage bucket 12, the right side fixed with second water storage bucket 16 of base 1 top, the top of first water storage bucket 12 inside left side is installed and is fixed with water level sensor 13, the bottom of first water storage bucket 12 inside left side is installed and is fixed with low water level sensor 14, and the top and bottom of first water storage bucket 12 right side are fixed with connecting pipe 15 respectively, and the front end of second water storage bucket 16 is fixed with controller 18, and the right side of base 1 top is installed and is fixed with second water pump 20, and the input end of second water pump 20 is installed and is fixed with second water inlet pipe 21, and the output end of second water pump 20 is installed and is fixed with second water outlet pipe 17, and the inside of controller 18 is installed and is fixed with control panel 26, and relay module 27 and processing module 28 are installed on control panel 26,

[0025] Water level sensor 13 and low water level sensor 14 are electrically connected between controller 18 respectively, the left side of second water outlet pipe 17 penetrates the inside of second water storage bucket 16 top, and the right side of connecting pipe 15 is fixedly connected between the left side of second water storage bucket 16, and first water storage bucket 12 is connected with the inside of second water storage bucket 16 through connecting pipe 15,

[0026] Specifically, as shown in Figures 1-3 When the inside of first water storage bucket 12 and second water storage bucket 16 is used for storing water, water level sensor 13 and low water level sensor 14 installed at the top and bottom of the inside left side of first water storage bucket 12 can monitor the water level state in the inside of first water storage bucket 12 in real time, when the water level in the inside of first water storage bucket 12 is lower than low water level sensor 14, low water level sensor 14 can send a signal to processing module 28, after processing by processing module 28, second water pump 20 can be started by relay module 27, then external water source can be pumped into second water storage bucket 16 through second water inlet pipe 21 and second water outlet pipe 17, and the water level can be automatically replenished, when the water level reaches water level sensor 13, second water pump 20 can be powered off by relay module 27, and the water adding can be automatically stopped, the water level of the inside storage assembly of the device can be intelligently maintained, and the manual labor can be reduced.

[0027] The front end of the controller 18 is provided with a front cover 24, and mounting feet 25 are fixed on both sides of the top end of the front cover 24. Mounting racks 19 are fixed on both sides of the top front end of the controller 18. The mounting feet 25 are hingedly connected to the interiors of the mounting racks 19.

[0028] Specifically, as shown in Figures 1-3 The front cover 24 is hingedly mounted on the front end of the controller 18 through the mounting feet 25 and the mounting racks 19. The front cover 24 can cover the front end of the controller 18 outside when the device is running, and can prevent accidental touch of the operation and display components of the front end of the controller 18. In addition, the operation and display components of the front end of the controller 18 can be externally dustproof.

[0029] The left side of the bottom end of the stirring drum 3 is provided with a feeding cylinder 2, and the right side of the feeding cylinder 2 is fixedly connected to the top end of the base 1. The bottom end of the stirring drum 3 is fixedly provided with a discharge pipe 32, and the discharge pipe 32 is fixedly provided with a valve two 33. The inside of the feeding cylinder 2 is movably connected with a conveying shaft 31. The left side of the top end of the feeding cylinder 2 is fixedly provided with a second driving motor 30. The left side of the bottom end of the feeding cylinder 2 is fixedly provided with a treatment port 29. The output shaft of the second driving motor 30 is fixedly connected to the left side of the conveying shaft 31 through a belt pulley structure. The bottom end of the discharge pipe 32 is fixedly connected to the right side of the top end of the feeding cylinder 2. The discharge pipe 32 is in communication with the inside of the feeding cylinder 2. The treatment port 29 is in communication with the inside of the feeding cylinder 2.

[0030] Specifically, as shown in Figure 1 and Figure 4 After the mortar slurry is mixed and prepared in the inside of the stirring drum 3, it can be discharged for use by opening the valve two 33, and then controlling the second driving motor 30 to drive the second water inlet pipe 21 to rotate. The conveying shaft 31 with a spiral structure can quickly discharge the slurry in the stirring drum 3 and discharge it from the treatment port 29 for use in grouting repair.

[0031] The left side of the top end of the top cover 5 is fixed with a feeding port 6, the middle position of the top end of the top cover 5 is fixedly installed with a mounting seat 7, the right side of the mounting seat 7 is fixedly installed with a first driving motor 8, the inside of the stirring drum 3 is provided with a stirring shaft 4, the top end of the stirring shaft 4 respectively penetrates the inside of the top end of the top cover 5 and the mounting seat 7, the output shaft of the first driving motor 8 is fixedly connected with the top end of the stirring shaft 4 through a belt wheel structure, the top end of the right side of the stirring drum 3 is fixedly installed with a first water pump 10, the output end of the first water pump 10 is fixed with a first water outlet pipe 9, the left side of the first water outlet pipe 9 penetrates the inside of the right side of the top end of the top cover 5, the input end of the first water pump 10 is fixed with a first water inlet pipe 11, the bottom end of the first water inlet pipe 11 penetrates the inside of the top end of a first water storage barrel 12 and extends downwards to the bottom end inside the first water storage barrel 12, the bottoms of the rear ends of the first water storage barrel 12 and a second water storage barrel 16 are respectively fixed with a drain pipe 22, and the rear end of the drain pipe 22 is fixed with a valve one 23.

[0032] Working principle: when the device is used, the gel material is introduced through the feeding port 6, then the first water pump 10 uses the first water inlet pipe 11 to pump the pre-stored water in the first water storage barrel 12 into the inside of the stirring drum 3 through the first water outlet pipe 9 for mixing and pulp preparation, when the water is stored in the inside of the first water storage barrel 12 and the second water storage barrel 16, the upper water level sensor 13 and the lower water level sensor 14 installed at the top end and the bottom end of the left side of the inside of the first water storage barrel 12 can realize real-time monitoring of the water level state in the inside of the first water storage barrel 12, when the water level in the inside of the first water storage barrel 12 is lower than the lower water level sensor 14, the lower water level sensor 14 can send a signal to the processing module 28, after processing by the processing module 28, the second water pump 20 can be started by the relay module 27, then the external water source can be pumped into the second water storage barrel 16 through the second water inlet pipe 21 and the second water outlet pipe 17 for intelligent and automatic water supplement, when the water level reaches the upper water level sensor 13, the second water pump 20 can be powered off by the relay module 27 to automatically stop water supply, the water level of the inside of the device can be intelligently maintained, after the mortar slurry is mixed and prepared in the inside of the stirring drum 3, when it is discharged for use, the valve two 33 can be opened, then the second driving motor 30 is controlled to start driving the second water inlet pipe 21 to rotate, the conveying shaft 31 of the spiral structure can quickly discharge the slurry in the inside of the stirring drum 3 and discharge it from the processing port 29 for use in grouting repair, the slurry discharge efficiency of the device is improved, and during the use of the device, the front cover 24 is hingedly installed at the front end of the controller 18 through the installation foot 25 and the installation frame 19, the front cover 24 can cover the front end outside the controller 18 when the device is running, and can prevent the operation and display components at the front end of the controller 18 from being touched by mistake, and can also prevent dust from entering from the outside of the operation and display components at the front end of the controller 18.

[0033] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. A complete set of highway maintenance grouting device with intelligent water adding function, comprising a base (1), characterized in that: The left side of the top end of the base (1) is fixed with a stirring drum (3), and the top end of the stirring drum (3) is fixedly provided with a top cover (5), the middle position of the top end of the base (1) is fixed with a first water storage bucket (12), the right side of the top end of the base (1) is fixed with a second water storage bucket (16), the top end of the left side inside the first water storage bucket (12) is fixedly provided with an upper water level sensor (13), the bottom end of the left side inside the first water storage bucket (12) is fixedly provided with a lower water level sensor (14), the top end and the bottom end of the right side of the first water storage bucket (12) are respectively fixed with a connecting pipe (15), the front end of the second water storage bucket (16) is fixed with a controller (18), the right side of the top end of the base (1) is fixedly provided with a second water pump (20), and the input end of the second water pump (20) is fixedly provided with a second water inlet pipe (21), the output end of the second water pump (20) is fixedly provided with a second water outlet pipe (17), the inside of the controller (18) is fixedly provided with a control panel (26), and the control panel (26) is provided with a relay module (27) and a processing module (28).

2. The complete device for highway maintenance grouting with intelligent water adding function according to claim 1, characterized in that: The upper water level sensor (13) and the lower water level sensor (14) are electrically connected with the controller (18) respectively.

3. The complete device for highway maintenance grouting with intelligent water adding function according to claim 1, characterized in that: The left side of the second water outlet pipe (17) penetrates the inside of the top end of the second water storage bucket (16), the right side of the connecting pipe (15) is fixedly connected with the left side of the second water storage bucket (16), and the first water storage bucket (12) is connected with the inside of the second water storage bucket (16) through the connecting pipe (15).

4. The complete device for highway maintenance grouting with intelligent water adding function according to claim 1, characterized in that: The front end of the controller (18) is provided with a front cover (24), the top end of the front cover (24) is fixedly provided with mounting feet (25) on both sides, the top front end of the controller (18) is fixedly provided with mounting frames (19) on both sides, and the inside of the mounting feet (25) is hingedly connected with the inside of the mounting frames (19).

5. The complete device for highway maintenance grouting with intelligent water adding function according to claim 1, characterized in that: The left side of the bottom end of the stirring drum (3) is provided with a feeding cylinder (2), the right side of the feeding cylinder (2) is fixedly connected with the top end of the base (1), the bottom end of the feeding cylinder (2) is fixedly provided with a discharge pipe (32), the discharge pipe (32) is fixedly provided with a valve (33), the inside of the feeding cylinder (2) is movably connected with a conveying shaft (31), the left side of the top end of the feeding cylinder (2) is fixedly provided with a second driving motor (30), and the left side of the bottom end of the feeding cylinder (2) is fixedly provided with a processing port (29).

6. The complete device for highway maintenance grouting with intelligent water adding function according to claim 5, characterized in that: The output shaft of the second driving motor (30) is fixedly connected with the left side of the conveying shaft (31) through a belt pulley structure, and the bottom end of the discharge pipe (32) is fixedly connected with the right side of the top end of the feeding cylinder (2).

7. The complete device for highway maintenance grouting with intelligent water adding function according to claim 6, characterized in that: The discharge pipe (32) is connected with the inside of the feeding cylinder (2), and the processing port (29) is connected with the inside of the feeding cylinder (2). The discharge pipe (32) is connected with the inside of the feeding cylinder (2), and the processing port (29) is connected with the inside of the feeding cylinder (2).

8. The complete device for highway maintenance grouting with intelligent water adding function according to claim 1, characterized in that: The left side of the top cover (5) top is fixed with feed inlet (6), the middle position of top cover (5) top is installed fixed with mounting seat (7), and the right side of mounting seat (7) is installed fixed with first drive motor (8), the inside of stirring drum (3) is provided with stirring shaft (4), and the top of stirring shaft (4) respectively penetrates the inside of top cover (5) and mounting seat (7) top, the output shaft of first drive motor (8) is fixedly connected with the top of stirring shaft (4) through belt wheel structure, the top of the right side of stirring drum (3) is installed fixed with first water pump (10), and the output end of first water pump (10) is fixed with first water outlet pipe (9), the left side of first water outlet pipe (9) penetrates the inside of the right side of top cover (5) top, the input end of first water pump (10) is fixed with first water inlet pipe (11), and the bottom end of first water inlet pipe (11) penetrates the inside of first water storage bucket (12) top and extends to the bottom end in the inside of first water storage bucket (12) downwards, the bottom of the rear end of first water storage bucket (12) and second water storage bucket (16) is fixed with drain pipe (22) respectively, and the rear end of drain pipe (22) is fixed with valve one (23).

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