Manufacturing mold of prefabricated column and prefabricated column

Abstract

The utility model discloses a prefabricated column manufacturing mold and a prefabricated column, the prefabricated column manufacturing mold comprises a large cavity mold enclosed by a plurality of small cavity molds, so that the large cavity mold is used for constructing a cavity structure inside the prefabricated column; the small cavity mold comprises one or more of the following: a drawing mold capable of directly and vertically drawing; the rotating mold can be detached through rotation; the rotating mold is provided with an exposed rib baffle, and a gap for transverse steel bars and / or longitudinal steel bars of the prefabricated column to penetrate through is formed in the exposed rib baffle; and a mortise and tenon structure or a washing rough surface is constructed on the inner wall of the cavity structure through a mortise in the small cavity mold.

Description

TECHNICAL FIELD

[0001] The utility model relates to prefabricated component manufacturing technical field, especially a prefabricated column's manufacturing mould and prefabricated column. BACKGROUND

[0002] The prefabricated column is a kind of structural member commonly used in modern building, which is a column prefabricated according to design requirements in factory.Compared with traditional cast-in-place concrete column, prefabricated column has many advantages, including but not limited to improving construction efficiency, ensuring component quality, reducing site wet work, etc.

[0003] The prefabricated column is completed in a professional factory through accurate mold forming, steel binding, concrete pouring and other processes.When the prefabricated column is heavy, a cavity is made inside, and the cavity is poured after installation on site, but there are transverse and longitudinal steel bars in the cavity, which is inconvenient for production, and how to avoid the inconvenience of these transverse and longitudinal steel bars for production is a technical problem to be solved in the field.

[0004] Therefore, the utility model is proposed. UTILITY MODEL CONTENT

[0005] The utility model aims to overcome the above technical deficiencies, and provides a prefabricated column manufacturing mold and prefabricated column to solve the technical problems in related technologies.

[0006] To achieve the above technical purpose, the utility model adopts the following technical scheme:

[0007] According to one aspect of the utility model, a prefabricated column manufacturing mold is provided, which comprises a plurality of small cavity molds surrounding a large cavity mold, so that the large cavity mold is used to construct the cavity structure inside the prefabricated column.

[0008] The small cavity mold comprises one or more of the following:

[0009] A drawing mold that can be directly vertically drawn;

[0010] A rotating mold that can be removed by rotating, wherein the rotating mold is provided with a bar exposure baffle, and the bar exposure baffle is provided with gaps for the transverse and / or longitudinal steel bars of the prefabricated column to pass through.

[0011] The inner wall of the cavity structure is provided with a mortise and tenon structure or a rough surface through the mortise and groove on the small cavity mold.

[0012] Further, the rotating mold comprises an arc surface structure, the side of the arc surface structure is provided with the bar exposure baffle, the gaps for the transverse and / or longitudinal steel bars of the prefabricated column to pass through are a plurality of gaps, and the gaps are vertically spaced along the bar exposure baffle.

[0013] Further, the surface of the arc surface structure is also provided with a transverse convex structure extending along the peripheral surface of the arc surface structure.

[0014] Further, the drawing die is also provided with a shear groove structure along the vertical direction.

[0015] Further, the shear groove structure is a wedge-shaped structure gradually narrowing towards the cavity structure.

[0016] Further, the rotating die bottom has a connecting part connected with the long fixed groove through a horizontally arranged connecting pin, so that the rotating die can also move along the long fixed groove towards the inner side close to the cavity structure during the rotating process after the connecting pin is pulled out.

[0017] Further, the top of the small cavity die is provided with a reinforcing structure.

[0018] Further, the exposed reinforcing bar baffle is located on the side of the rotating die close to the inner wall of the prefabricated column.

[0019] According to one aspect of the utility model, a prefabricated column is also provided, which is made by the above-mentioned manufacturing die, and the prefabricated column comprises a concrete main body, the inner side of the concrete main body is a cavity structure formed by a large cavity die surrounded by a plurality of small cavity dies.

[0020] The inner wall of the cavity structure is constructed as a mortise and tenon structure or a flushing rough surface through the mortise and tenon structure on the small cavity die.

[0021] Further, the inner wall of the cavity structure has any one or more of the following structures:

[0022] Shear groove, the shear groove is arranged vertically along the inner wall of the cavity structure.

[0023] Arc-shaped groove, the arc-shaped groove is arranged vertically along the inner wall of the cavity structure.

[0024] Further, the arc-shaped grooves are vertically arranged alternately in the inner wall of the cavity structure in the form of concave-convex structure.

[0025] The manufacturing die and the prefabricated column of the utility model are characterized in that a plurality of small cavity dies are combined into a large cavity die, and an exposed reinforcing bar baffle is arranged on at least part of the small cavity dies, so that the transverse and longitudinal intersecting reinforcing bars can pass through the exposed reinforcing bar baffle without being affected, and after the pouring is completed, the small cavity dies can be removed one by one, especially by the rotating die mode, so that the small cavity dies are separated from the restriction of the transverse and longitudinal intersecting reinforcing bars, and the removal of the die is completed, thereby solving the technical problems that cannot be solved in the prior art. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 A structure schematic view of a prefabricated column is provided for an embodiment of the present application;

[0027] Figure 2 A structure schematic view of a prefabricated column including a structure schematic view of a manufacturing mold thereof is provided for an embodiment of the present application;

[0028] Figure 3 For Figure 2 An enlarged structure schematic view of the bottom;

[0029] Figure 4 A structure schematic view of a prefabricated column including a structure schematic view of a manufacturing mold thereof at the top is provided for an embodiment of the present application;

[0030] Figure 5 For Figure 4 A top view structure schematic view;

[0031] Figure 6 For Figure 5 A local enlarged structure schematic view of the upper right part;

[0032] Figure 7 A structure schematic view of a prefabricated column including a structure schematic view of a manufacturing mold thereof at the top is provided for another embodiment of the present application;

[0033] Figure 8 For Figure 7 An enlarged structure schematic view of the lower left part;

[0034] Figure 9 A structure schematic view of a prefabricated column including a structure schematic view of a manufacturing mold thereof at the top is provided for another embodiment of the present application;

[0035] Figure 10 For Figure 9 A local enlarged structure schematic view;

[0036] Figure 11 A structure schematic view of a prefabricated column including a structure schematic view of a manufacturing mold thereof at the top is provided for another embodiment of the present application;

[0037] Figure 12 A structure schematic view of a mold;

[0038] Figure 13 A local structure schematic view of a prefabricated column;

[0039] Figure 14 A local structure schematic view of a prefabricated column in an embodiment;

[0040] Figure 15 A local structure schematic view of a prefabricated column in another embodiment;

[0041] Figure 16Fig. 2 is a schematic view of a partial structure of a prefabricated column in another embodiment;

[0042] Fig. 1 is a schematic view of a prefabricated column in an embodiment of the present application;

[0043] 1 - drawing die; 2 - rotating die; 3 - exposed reinforcement baffle; 4 - transverse reinforcement; 5 - longitudinal reinforcement; 6 - gap; 7 - transverse protruding structure; 8 - shear slot structure; 9 - connecting part; 10 - connecting pin; 11 - long fixing slot; 12 - reinforcing plate; 13 - concrete body; 14 - shear slot; 15 - first arc-shaped slot; 16 - second arc-shaped slot; 17 - vertical reinforcement. DETAILED DESCRIPTION

[0044] In order to make the person skilled in the art better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the present application.

[0045] The prefabricated column manufacturing die provided in the embodiments of the present application comprises a plurality of small cavity molds enclosed to form a large cavity mold, so that the large cavity mold is used to construct the cavity structure inside the prefabricated column; and the inner wall of the cavity structure is constructed into a mortise and tenon structure or a rough surface through the mortise and tenon structure on the small cavity mold. The mortise and tenon structure can increase the bonding strength between new and old concrete, so that the overall strength of the prefabricated column is better.

[0046] The small cavity mold comprises one or more of the following:

[0047] The drawing die 1 can be directly vertically drawn; as an example, the structure can be square or other shapes.

[0048] The rotating die 2 can be removed by rotation; the rotating die 2 is provided with an exposed reinforcement baffle 3, and the exposed reinforcement baffle 3 is constructed with a gap 6 for the transverse reinforcement 4 and / or longitudinal reinforcement 5 of the prefabricated column to pass through. As an example, the rotating die 2 can be circular or semicircular.

[0049] The rotating die 2 comprises an arc surface structure, and the side part of the arc surface structure is provided with the exposed reinforcement baffle 3; the gap for the transverse reinforcement 4 and / or longitudinal reinforcement 5 of the prefabricated column to pass through is multiple and vertically spaced along the exposed reinforcement baffle 3. In this way, the transverse reinforcement 4 and the longitudinal reinforcement 5 can pass through the gap 6 without being affected.

[0050] The surface of the arc surface structure is further provided with a transverse protruding structure 7 extending along the peripheral surface of the arc surface structure. This structure can increase the bonding area of new and old concrete, instead of roughening.

[0051] Further, the drawing die 1 is also provided with a shear groove structure 8 along the vertical direction as a kind of mortise and tenon structure, which can also increase the bonding area of the new and old concrete, so that the strength of the prefabricated column is more stable.

[0052] In this embodiment, the shear groove structure 8 is a wedge-shaped structure that gradually narrows towards the cavity structure, which can make the new and old concrete form a mutually embedded structure, thereby improving the overall strength of the prefabricated column.

[0053] Further, the bottom of the rotating die 2 has a connecting part 9, and the connecting part 9 is connected with an elongated fixed groove 11 through a horizontally arranged connecting pin 10, so that after the connecting pin 10 is pulled out, the rotating die 2 can also move along the elongated fixed groove 11 towards the inner side close to the cavity structure during the rotating process.

[0054] Further, the top of the small cavity die is provided with a reinforcing structure. In this embodiment, the reinforcing structure can be reinforcing plates 12 arranged in a crisscross manner on the top of the small cavity die.

[0055] Further, the exposed reinforcing rib baffle 3 is located on the side of the rotating die 2 close to the inner wall of the prefabricated column. Taking the circular rotating die 2 as an example, the exposed reinforcing rib baffle 3 is closer to the center line of the circular outer wall towards the side close to the prefabricated column, so that the protruding concrete on the inner side of the prefabricated component can be reduced.

[0056] According to one aspect of the present application, a prefabricated column is also provided, which is made by the above-mentioned manufacturing die. The prefabricated column comprises a concrete main body 13, and the inner side of the concrete main body 13 is a cavity structure formed by a large cavity die surrounded by a plurality of small cavity dies. The concrete main body 13 has vertical steel bars 17 inside.

[0057] Further, the inner wall of the cavity structure has any one or more of the following structures:

[0058] The shear groove 14 is arranged vertically along the inner wall of the cavity structure;

[0059] The arc-shaped groove is arranged vertically along the inner wall of the cavity structure.

[0060] Further, the arc-shaped grooves are arranged vertically in a concave-convex structure on the inner wall of the cavity structure, i.e., the first arc-shaped groove 15 and the second arc-shaped groove 16 are arranged alternately.

[0061] According to one aspect of the present application, a prefabricated column manufacturing method is also provided, which is realized by using the above-mentioned manufacturing die. The method comprises:

[0062] Surrounding the small die into a large cavity die so that the large cavity die is used to construct the cavity structure inside the prefabricated column;

[0063] The transverse and longitudinal intersecting steel bars are passed through the exposed steel bar baffle;

[0064] The part outside the large cavity mold is poured to form the cast-in-situ concrete structure of the precast column;

[0065] After the concrete is solidified, the small molds are removed to obtain the precast column.

[0066] Further,

[0067] The removal method of the small mold comprises:

[0068] For the pulling mold that can be directly vertically pulled, the pulling mold is directly vertically pulled and removed;

[0069] For the rotating mold, the rotating mold is controlled to rotate and move to the inside of the precast column at the same time, and the rotating mold is removed from the inside of the precast column after the rotating mold is rotated to a position that is not affected by the transverse and longitudinal intersecting steel bars.

[0070] The above only describes the preferred embodiments of the present application. It should be noted that, for those skilled in the art, some improvements and refinements can be made without departing from the principles of the present application, and these improvements and refinements should also be considered as the protection scope of the present application.

Claims

1. A mold for making a precast column, characterized by, The big cavity mold is surrounded by a plurality of small cavity molds, so that the big cavity mold is used to construct the cavity structure inside the prefabricated column; The small cavity mold comprises one or more of the following: A drawing mold that can be directly vertically drawn; A rotating mold that can be removed by rotating, wherein the rotating mold is provided with a bar exposure baffle, and the bar exposure baffle is provided with gaps for the transverse steel bars and / or longitudinal steel bars of the prefabricated column to pass through; The inner wall of the cavity structure is provided with a mortise and tenon structure or a flushing rough surface through the mortise and tenon structure on the small cavity mold.

2. The manufacturing mold for precast columns according to claim 1, wherein, The rotating mold comprises an arc surface structure, the side of the arc surface structure is provided with the bar exposure baffle, the gaps for the transverse steel bars and / or longitudinal steel bars of the prefabricated column to pass through are a plurality of gaps and are vertically spaced along the bar exposure baffle.

3. The manufacturing mold for precast columns according to claim 2, wherein, The surface of the arc surface structure is further provided with a transverse protruding structure extending along the peripheral surface of the arc surface structure.

4. The precast column fabrication form of claim 1, wherein, The drawing mold is further provided with a shear groove structure along the vertical direction.

5. The precast column fabrication form of claim 4, wherein, The shear groove structure is a wedge-shaped structure that gradually narrows towards the cavity structure.

6. The precast column fabrication form of claim 2, wherein, The bottom of the rotating mold is provided with a connecting portion, the connecting portion is connected with an elongated fixing groove through a horizontally arranged connecting pin, so that after the connecting pin is pulled out, the rotating mold can also move along the elongated fixing groove towards the inner side close to the cavity structure during the rotating process.

7. The manufacturing mold for precast columns according to claim 1, wherein, The top of the small cavity mold is provided with a reinforcing structure.

8. The manufacturing mold for precast columns of claim 1, wherein, The bar exposure baffle is located on the side of the rotating mold close to the inner wall of the prefabricated column.

9. A precast column, characterized by, The prefabricated column comprises a concrete body, and the inner side of the concrete body is a cavity structure constructed by a big cavity mold surrounded by a plurality of small cavity molds; the inner wall of the cavity structure is provided with a mortise and tenon structure or a flushing rough surface through the mortise and tenon structure on the small cavity mold.

10. The precast column of claim 9, wherein, The inner wall of the cavity structure has any one or more of the following structures: A shear groove arranged vertically along the inner wall of the cavity structure; An arc-shaped groove arranged vertically along the inner wall of the cavity structure.

11. The precast column of claim 10, wherein, The arc-shaped grooves are vertically arranged in a concave-convex structure on the inner wall of the cavity structure.

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