A kind of batching device for autoclaved sand-lime brick curing agent production
By using automated batching equipment and gamma ray radiation technology, the problem of low batching efficiency in the production of autoclaved sand-lime brick curing agent has been solved, improving production efficiency and curing agent performance, and ensuring the stability of autoclaved sand-lime bricks.
Patent Information
- Application Number
- CN202423138231.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-19
AI Technical Summary
The existing batching equipment for autoclaved sand-lime brick curing agents relies on manual operation, resulting in low batching efficiency and difficulty in achieving the intended results.
A batching device was designed, comprising components such as a body, electronic scale, storage tank, electrically controlled valve, mixing box, auger rod, and gamma ray radiation device. The device weighs, mixes, and conveys raw materials by driving the lead screw and auger rod with a motor, and optimizes the performance of the curing agent by utilizing gamma ray radiation.
The automated batching process was implemented, improving batching efficiency, and the performance of the curing agent was enhanced through gamma ray radiation, thereby increasing the stability of autoclaved sand-lime bricks.
Smart Images

Figure CN223589736U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of batching device for autoclaved sand-lime brick curing agent production, specifically for a kind of batching device for autoclaved sand-lime brick curing agent production. BACKGROUND
[0002] As a new type of wall material, autoclaved sand-lime brick is made of industrial waste such as water slag and fly ash as main raw material, through raw material processing, batching mixing, aging reaction, pressing forming, autoclave curing and stacking into warehouse process steps, curing agent needs to be added inside during autoclaved sand-lime brick production process, curing agent is composed by mixing various raw materials, the existing curing agent is mixed by mixing device after batching various raw materials by artificial in advance, and then used, the batching efficiency is low by artificial batching, so that the batching device for curing agent production cannot achieve the intended purpose, therefore, the utility model provides a kind of batching device for autoclaved sand-lime brick curing agent production to solve the above problems. SUMMARY
[0003] The utility model aims at providing a kind of batching device for autoclaved sand-lime brick curing agent production to solve the batching efficiency problem of the batching device for autoclaved sand-lime brick curing agent production in the above background technology.
[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of batching device for autoclaved sand-lime brick curing agent production, including machine body;
[0005] The machine body surface is fixedly connected with the supporting rod, the upper end of the supporting rod is fixedly connected with the fixed plate, and the inside of the fixed plate is fixedly connected with the electronic scale, the electronic scale is connected with the storage tank, and the electric control valve is arranged below the storage tank, the fixed plate is provided with the feed pipe, the inside of the machine body is fixedly connected with the first motor, the first motor is connected with the lead screw, the lead screw is connected with the sliding block in a threaded manner, the sliding block is fixedly connected with the baffle, and the baffle is slidably connected with the inside of the machine body;
[0006] The inside of the machine body is connected with the mixing box through the rotating mechanism, the inside of the mixing box is fixedly connected with the third motor, the third motor is connected with the auger rod, one end of the auger rod is connected with the belt pulley and the transmission belt, the inside of the machine body is provided with the conveying groove, the conveying groove is fixedly connected with the fourth motor, the fourth motor is connected with the transmission roller, the transmission roller is connected with the conveying belt, the inside of the machine body is provided with the gamma ray radiation device, and the machine body is connected with the box door through the adjusting mechanism
[0007] As the preferred technical scheme of the utility model, the machine body is made of anti-radiation material, the electronic scale is arranged in an array inside the fixed plate, and the electronic scale is connected with a storage tank, and the storage tank is provided with a feeding pipe.
[0008] As the preferred technical scheme of the utility model, the screw rod is symmetrically arranged about the center of the machine body, the screw rod is opposite in rotation direction at the left and right ends, the left and right ends of the screw rod are connected with sliders above the left and right ends, and the sliders are connected with baffles.
[0009] As the preferred technical scheme of the utility model, the rotating mechanism comprises a second motor, a worm, a worm wheel, a rotating shaft and a mixing box, the inside of the machine body is fixedly connected with the second motor, the second motor is connected with the worm, the worm is engaged with the worm wheel, the worm wheel is fixedly connected with the rotating shaft, the rotating shaft is rotatably connected with the inside of the machine body, and the rotating shaft is fixedly connected with the mixing box.
[0010] As the preferred technical scheme of the utility model, the auger rod is symmetrically arranged about the center of the mixing box, and the auger rod is connected with the two ends of the transmission belt respectively.
[0011] As the preferred technical scheme of the utility model, the transmission roller is symmetrically arranged about the center of the material conveying groove, and the transmission roller is connected with the two ends of the material conveying belt respectively.
[0012] As the preferred technical scheme of the utility model, the adjusting mechanism comprises a moving plate, a connecting rod, a moving rod, a box door and a push rod, the surface of the machine body is fixedly connected with the push rod, the front end of the push rod is fixedly connected with the moving plate, the moving plate is hingedly connected with the connecting rod, the front end of the connecting rod is hingedly connected with the moving rod, the moving rod is arranged in a groove in the inside of the box door, and the box door is hingedly connected with the machine body.
[0013] Compared with the prior art, the utility model has the advantages that the device for producing steam pressure sand brick curing agent is provided with a batching mechanism, when the inside of the multiple storage tanks below the fixed plate is added with multiple raw materials through the feeding pipe, when batching is needed, the screw rod is rotated by the first motor, the sliders above the two ends of the screw rod are simultaneously moved, the sliders drive the baffles to move to the two sides, the baffles slide in the inside of the machine body, the electric control valve is opened at this time, the electronic scale weighs the weight of the raw materials, when the raw materials are added enough, the electronic scale above the corresponding storage tank cooperates with the controller to close the valve to stop discharging, the multiple raw materials are mixed by the auger rod in the inside of the mixing box, the mixing box is rotated by the rotating mechanism to pour out the inside raw materials to be conveyed by the material conveying belt in the inside of the material conveying groove, and the raw materials are irradiated by the gamma ray radiation device, the performance of the curing agent is improved by the gamma ray, the preparation process parameters are optimized, and the stability of the subsequent production of the steam pressure sand brick is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is a main section structure schematic view of the utility model;
[0015] Figure 2 is a machine body section structure schematic view of the utility model;
[0016] Figure 3 is a rotating shaft side section structure schematic view of the utility model;
[0017] Figure 4 is a mixing box overhead structure schematic view of the utility model;
[0018] Figure 5 is a machine body section structure schematic view of the utility model;
[0019] Figure 6 is a box door overhead structure schematic view of the utility model.
[0020] In the figure: 1, machine body; 2, support rod; 3, fixed plate; 4, electronic scale; 5, storage tank; 6, feed pipe; 7, electric control valve; 8, first motor; 9, screw rod; 10, sliding block; 11, baffle; 12, second motor; 13, worm; 14, worm wheel; 15, rotating shaft; 16, mixing box; 17, third motor; 18, auger rod; 19, transmission belt; 20, feed chute; 21, fourth motor; 22, transmission roller; 23, feed belt; 24, gamma ray radiation device; 25, moving plate; 26, connecting rod; 27, moving rod; 28, box door; 29, push rod. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative work belong to the protection scope of the utility model.
[0022] Please refer to Figures 1-6The utility model provides a technical scheme, a kind of batching device for autoclaved sand-lime brick curing agent production, including machine body 1, machine body 1 surface and support rod 2 fixed connection, and support rod 2 upper end and fixed plate 3 fixed connection, and fixed plate 3 inside and electronic scale 4 fixed connection, machine body 1 is made by radiation-proof material, electronic scale 4 is about fixed plate 3 inside array arrangement, and electronic scale 4 is all connected with storage tank 5, and storage tank 5 is all correspondingly provided with feed pipe 6, electronic scale 4 and storage tank 5 are connected, and storage tank 5 below is provided with electric control valve 7, fixed plate 3 top is provided with feed pipe 6, machine body 1 inside and first motor 8 fixed connection, and first motor 8 and lead screw 9 are connected, lead screw 9 is about machine body 1 center symmetry arrangement, and lead screw 9 left and right two ends rotation direction is opposite, and lead screw 9 left and right two ends top is all connected with sliding block 10, sliding block 10 is all connected with baffle 11, and lead screw 9 and sliding block 10 are screw-threaded connection, sliding block 10 and baffle 11 fixed connection, and baffle 11 and machine body 1 inside sliding connection;
[0023] When using, after multiple storage tanks 5 inside below fixed plate 3 are added with multiple raw materials for curing agent production through feed pipe 6, when batching is needed, first motor 8 of machine body 1 both sides, first motor 8 drives lead screw 9 to rotate, so that sliding block 10 above both ends of lead screw 9 moves simultaneously, at this time, sliding block 10 drives baffle 11 to move to both sides, baffle 11 slides in machine body 1, and machine body 1 top is opened, at this time, open electric control valve 7 below multiple storage tanks 5, and cooperate with high-precision electronic scale 4 above to weigh the weight of added raw material, when certain raw material is added enough, the valve is closed by corresponding electronic scale 4 above storage tank 5 and controller stops discharging, and the weight of different raw materials added in multiple storage tanks 5 can be controlled;
[0024] The inside of the machine body 1 is connected with the mixing box 16 through the rotating mechanism, which comprises the second motor 12, the worm 13, the worm wheel 14, the rotating shaft 15 and the mixing box 16. The inside of the machine body 1 is fixedly connected with the second motor 12, the second motor 12 is connected with the worm 13, the worm 13 is engaged with the worm wheel 14, the worm wheel 14 is fixedly connected with the rotating shaft 15, the rotating shaft 15 is rotatably connected with the inside of the machine body 1, the rotating shaft 15 is fixedly connected with the mixing box 16, the inside of the mixing box 16 is fixedly connected with the third motor 17, the third motor 17 is connected with the auger rod 18, the auger rod 18 is symmetrically arranged about the center of the mixing box 16, the auger rod 18 is respectively connected with the two ends of the transmission belt 19, one end of the auger rod 18 is connected with the belt pulley and the transmission belt 19, the inside of the machine body 1 is provided with the material conveying groove 20, the material conveying groove 20 is fixedly connected with the fourth motor 21, the fourth motor 21 is connected with the transmission roller 22, the transmission roller 22 is symmetrically arranged about the center of the material conveying groove 20, the transmission roller 22 is respectively connected with the two ends of the material conveying belt 23, the transmission roller 22 is connected with the material conveying belt 23, the inside of the machine body 1 is provided with the gamma ray radiation device 24, the machine body 1 is connected with the box door 28 through the adjusting mechanism, the adjusting mechanism comprises the moving plate 25, the connecting rod 26, the moving rod 27, the box door 28 and the push rod 29, the surface of the machine body 1 is fixedly connected with the push rod 29, the front end of the push rod 29 is fixedly connected with the moving plate 25, the moving plate 25 is hingedly connected with the connecting rod 26, the front end of the connecting rod 26 is hingedly connected with the moving rod 27, the moving rod 27 is arranged in the groove in the inside of the box door 28, and the box door 28 is hingedly connected with the machine body 1;
[0025] Meanwhile, the third motor 17 inside the mixing box 16 drives the auger rod 18 to rotate during the raw material adding process, so that the transmission belt 19 at one end of the auger rod 18 rotates, at this time the transmission belt 19 drives the auger rods 18 on both sides to rotate, and the raw materials added above are mixed, when all the raw materials are added to the body 1, at this time the first motor 8 is started again to reverse, so that the sliding block 10 drives the baffle 11 to move to the middle, so that the front ends of the baffles 11 on both sides contact, the top of the body 1 is closed, and external impurities are prevented from entering, at this time all the raw materials enter the mixing box 16 through the inclined inner wall inside, and are mixed by the rotating auger rods 18 on both sides, when the raw materials are mixed and contacted, the second motor 12 is started to drive the worm 13 to rotate, so that the worm 13 drives the worm gear 14 to rotate, at this time the worm gear 14 drives the rotating shaft 15 to rotate, so that the rotating shaft 15 drives the mixing box 16 to move slowly, and the rotating shafts 15 on both sides of the mixing box 16 rotate inside the body 1, at this time the mixing box 16 rotates 180 degrees to dump the mixed raw materials inside, through the inclined inner wall on both sides below into the conveying groove 20, at the same time the fourth motor 21 is started to drive the transmission roller 22 to rotate, the transmission roller 22 drives the conveying belt 23 to rotate, the conveying belt 23 conveys the mixed raw materials in the conveying groove 20 to one side, at this time the gamma ray radiation device 24 inside the body 1 is started to irradiate the raw materials, through the improvement of the performance of the gamma ray and the optimization of the preparation process parameters, the stability of the autoclaved sand-lime brick produced subsequently is improved, at this time the push rod 29 can be started to drive the moving plate 25 to move, so that the moving plate 25 drives the connecting rod 26 to adjust through the hinge shaft, and the connecting rod 26 drives the moving rod 27 at the front end to slide in the groove of the box door 28, so that the box door 28 is adjusted and opened through the hinge shaft, and the solidifying agent with complete ingredients is taken out.
[0026] Working principle: when using the batching device for autoclaved sand lime brick curing agent production, the multiple raw materials for curing agent production inside the multiple storage tanks 5 below the fixed plate 3 are added through the feeding pipe 6 during use, and when batching is needed, first the first motor 8 on both sides of the machine body 1 is started, the first motor 8 drives the lead screw 9 to rotate, so that the sliding block 10 at both ends of the lead screw 9 moves at the same time, at this time the sliding block 10 drives the baffle 11 to move to both sides, the baffle 11 slides in the machine body 1 to open the top of the machine body 1, at this time the electric control valve 7 below the multiple storage tanks 5 is opened, and the weight of the added raw materials is weighed by the high-precision electronic scale 4 above, when a certain raw material is added enough, the electronic scale 4 above the corresponding storage tank 5 cooperates with the controller to close the valve to stop discharging, the weight of different raw materials added in the multiple storage tanks 5 can be controlled, and at the same time the third motor 17 in the mixing box 16 drives the auger rod 18 to rotate during the raw material adding process, so that the transmission belt 19 at one end of the auger rod 18 rotates, at this time the transmission belt 19 drives the auger rods 18 on both sides to rotate and mix the raw materials added above, when all the raw materials are added to the machine body 1, the first motor 8 is started again to reverse, so that the sliding block 10 drives the baffle 11 to move to the middle, so that the front ends of the baffles 11 on both sides contact to close the top of the machine body 1 to prevent external impurities from entering, at this time all the raw materials enter the mixing box 16 inside through the inclined inner wall inside, and are mixed by the rotating auger rods 18 on both sides, when the multiple raw materials are mixed and contacted, the second motor 12 is started to drive the worm 13 to rotate, so that the worm 13 drives the worm gear 14 to rotate, at this time the worm gear 14 drives the rotating shaft 15 to rotate, so that the rotating shaft 15 drives the mixing box 16 to move slowly, and the rotating shafts 15 on both sides of the mixing box 16 rotate in the machine body 1, at this time the mixing box 16 rotates 180 degrees to pour the mixed raw materials inside, through the inclined inner wall on both sides below into the conveying groove 20, and at the same time the fourth motor 21 is started to drive the transmission roller 22 to rotate, the transmission roller 22 drives the conveying belt 23 to rotate, the conveying belt 23 conveys the mixed raw materials in the conveying groove 20 to one side, at this time the gamma ray radiation device 24 in the machine body 1 is started to irradiate the raw materials, through the gamma ray to improve the performance of the curing agent and optimize the preparation process parameters, to improve the stability of the autoclaved sand lime brick produced subsequently, at this time the push rod 29 can be started to drive the moving plate 25 to move, so that the moving plate 25 adjusts the connecting rod 26 through the hinge shaft, and the connecting rod 26 drives the moving rod 27 at the front end to slide in the groove of the box door 28, so that the box door 28 is adjusted and opened through the hinge shaft after the moving rod 27 at the front end slides in the groove of the box door 28, the curing agent inside is taken out, so that a series of work is completed, and the contents not described in detail in the specification belong to the existing technology known to the person skilled in the art.
[0027] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.
Claims
1. A batching device for autoclaved sand-lime brick curing agent production, comprising a machine body (1); It is characterized in that: The surface of the machine body (1) and the supporting rod (2) are fixedly connected, the upper end of the supporting rod (2) and the fixed plate (3) are fixedly connected, the inside of the fixed plate (3) and the electronic scale (4) are fixedly connected, the electronic scale (4) is connected with the storage tank (5), an electric control valve (7) is arranged below the storage tank (5), a feeding pipe (6) is arranged above the fixed plate (3), the inside of the machine body (1) and the first motor (8) are fixedly connected, the first motor (8) is connected with the lead screw (9), the lead screw (9) is threadedly connected with the sliding block (10), the sliding block (10) and the baffle (11) are fixedly connected, and the baffle (11) and the inside of the machine body (1) are slidingly connected; The inside of the machine body (1) is connected with the mixing box (16) through a rotating mechanism, the inside of the mixing box (16) and the third motor (17) are fixedly connected, the third motor (17) is connected with the auger rod (18), one end of the auger rod (18) is connected with the belt pulley and the transmission belt (19), a material conveying groove (20) is arranged in the inside of the machine body (1), the material conveying groove (20) and the fourth motor (21) are fixedly connected, the fourth motor (21) is connected with the transmission roller (22), the transmission roller (22) is connected with the material conveying belt (23), and a gamma ray radiation device (24) is arranged in the inside of the machine body (1).
2. A batching plant for production of autoclaved lime sand brick curing agent as claimed in claim 1 wherein, The machine body (1) is made of a radiation-proof material, the electronic scales (4) are arranged in an array in the inside of the fixed plate (3), and each electronic scale (4) is connected with a storage tank (5), and each storage tank (5) is correspondingly provided with a feeding pipe (6).
3. A batching plant for production of autoclaved lime sand brick curing agent as claimed in claim 1 wherein, The lead screw (9) is symmetrically arranged about the center of the machine body (1), the rotation directions of the left and right ends of the lead screw (9) are opposite, the upper ends of the left and right ends of the lead screw (9) are both connected with the sliding blocks (10), and the sliding blocks (10) are both connected with the baffles (11).
4. A batching plant for production of autoclaved lime sand brick curing agent as claimed in claim 1 wherein, The rotating mechanism comprises a second motor (12), a worm (13), a worm gear (14), a rotating shaft (15) and a mixing box (16), the inside of the machine body (1) and the second motor (12) are fixedly connected, the second motor (12) is connected with the worm (13), the worm (13) is engaged with the worm gear (14), the worm gear (14) and the rotating shaft (15) are fixedly connected, the rotating shaft (15) and the inside of the machine body (1) are rotatably connected, and the rotating shaft (15) and the mixing box (16) are fixedly connected.
5. A batching plant for production of autoclaved lime sand brick curing agent as claimed in claim 1 wherein, The auger rods (18) are symmetrically arranged about the center of the mixing box (16), and the auger rods (18) are respectively connected with the transmission belts (19) at two ends.
6. A batching plant for production of autoclaved lime sand brick curing agent as claimed in claim 1 wherein, The transmission rollers (22) are symmetrically arranged about the center of the material conveying groove (20), and the transmission rollers (22) are respectively connected with the material conveying belts (23) at two ends.
7. A batching plant for production of autoclaved lime sand brick curing agent as claimed in claim 1 wherein, The adjusting mechanism comprises a moving plate (25), a connecting rod (26), a moving rod (27), a box door (28) and a push rod (29), the body (1) surface and the push rod (29) are fixedly connected, the front end of the push rod (29) and the moving plate (25) are fixedly connected, the moving plate (25) and the connecting rod (26) are hinged, the front end of the connecting rod (26) and the moving rod (27) are hinged, the moving rod (27) is arranged in a groove in the box door (28), and the box door (28) and the body (1) are hinged.