Coiled material extrusion equipment

By installing support rods and forming rollers in the PET roll extrusion equipment, and using drive components to control the gap for cleaning, combined with limit plates and cleaning components, the cleaning problem of the base section is solved, improving the cleaning efficiency of the equipment and the quality of the products.

CN223589885UActive Publication Date: 2025-11-25WENZHOU YIPAI PLASTIC IND CO LTD
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Patent Information

Application Number
CN202422948347.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-30
Publication Date
2025-11-25
Estimated Expiration
2034-11-30

AI Technical Summary

Technical Problem

In existing PET roll extrusion equipment, the base located directly below the two extrusion rollers is difficult to clean, resulting in difficulties in cleaning the equipment and affecting product quality and appearance.

Method used

By setting support rods and forming rollers on the base, the forming rollers are controlled by a drive component to rotate away from the extrusion rollers, increasing the gap and facilitating cleaning; the rotation range is limited by a limiting plate and a limiting block, and cleaning is performed using a cleaning rod and cleaning cotton; the cooling roller and motor work together for rapid cooling.

Benefits of technology

It enables convenient cleaning of the base section, improves the cleaning efficiency of the equipment and the quality of the products, and reduces the probability of surface defects in finished products.

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Abstract

The utility model relates to coiled material extrusion equipment, and relates to the technical field of coiled material processing, the coiled material extrusion equipment comprises a base table, an extrusion roller is rotatably arranged on the base table, and a first motor for driving the extrusion roller to rotate is fixedly arranged on the base table; supporting rods are hinged to the two opposite side faces of the base table, and a forming roller which is located between the two supporting rods and parallel to the extrusion roller is arranged on the base table. The two ends of the forming roller are hinged to the two supporting rods correspondingly, and a second motor driving the forming roller to rotate is fixedly arranged on the side face of each supporting rod. A driving piece for driving the supporting rod to rotate is arranged on the side face of the base table, and when the supporting rod rotates, the forming roller is driven to move in a reciprocating mode in the direction close to the extrusion roller; according to the device, a worker can control the driving piece to enable the forming roller on the supporting rod to rotate in the direction away from the extrusion roller, the gap between the forming roller and the extrusion roller is increased, and the extrusion roller and the base station part below the forming roller can be conveniently cleaned in the follow-up process.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of coiled material processing, and in particular to a coiled material extrusion device. BACKGROUND

[0002] PET coiled material, especially PET self-adhesive coiled material, as a kind of waterproof material with economic, practical and environmental protection characteristics, has shown wide application potential in modern architecture, packaging and various industrial fields. Its production process is precise and efficient, starting from the accurate proportioning of polyester chips, plasticizers, antioxidants and pigments and other raw materials. These components are fully fused under the action of high temperature in the melt extruder, and then form a continuous coiled material shape through the precise control of the extruder discharge port. Then, the coiled material obtains uniform and standard thickness under the careful adjustment of the extrusion roller, ensuring the performance and quality of the final product.

[0003] However, in the production process of PET coiled material, one technical challenge that cannot be ignored is the accurate control and subsequent processing after coiled material extrusion. The existing PET coiled material extrusion device is usually composed of a base and an upper extruder. The base is equipped with two rotating extrusion rollers. Through the driving of the first motor, a precise extrusion gap is formed between the two rollers to accurately adjust the thickness of the sheet material just output from the extruder. Although this design effectively improves the forming quality of the coiled material, it also brings difficulties in cleaning and maintenance.

[0004] Specifically, when the coiled material passes through the extrusion gap, it may adhere to the outer surface of the extrusion roller due to material properties or operating conditions. This problem can be better solved by regularly cleaning the outer surface of the extrusion roller, because the rotating design of the extrusion roller facilitates the intervention of cleaning tools. However, the base part located directly below the two extrusion rollers is difficult to access due to the narrow space, becoming a blind spot for cleaning work. Long-term accumulation of impurities not only affects the appearance and hygiene of the equipment, but also may adhere to the coiled material again when it passes through, causing surface defects of the finished product, seriously reducing product quality and customer satisfaction, and there is room for improvement. CONTENT OF THE UTILITY MODEL

[0005] The purpose of the present application is to provide a coiled material extrusion device to solve the problem that the base part located directly below the two extrusion rollers is difficult to clean in the related art.

[0006] The coiled material extrusion device provided by the present application adopts the following technical solution:

[0007] The utility model provides a kind of coiled material extrusion equipment, including base, the extrusion roller is rotationally arranged on the base, the first motor that drives the extrusion roller rotation is fixedly arranged;The opposite two side surfaces of the base are hingedly connected with support rod, and the forming roller is arranged on the base between the two support rods and is parallel with the extrusion roller;The two ends of the forming roller are hingedly connected with the two support rods respectively, and the second motor that drives the forming roller rotation is fixedly arranged on the side surface of the support rod;The side surface of the base is provided with driving element for driving the support rod to rotate, and the support rod drives the forming roller to reciprocate towards the direction of extrusion roller when rotating.

[0008] By adopting the above technical scheme, when the base part directly below the extrusion roller and the forming roller needs to be cleaned, the staff can control the driving element to make the forming roller on the support rod rotate away from the extrusion roller, thereby increasing the gap between the forming roller and the extrusion roller, and facilitating the subsequent cleaning of the base part below the extrusion roller and the forming roller.

[0009] Optionally, the driving element is a driving cylinder, a protruding plate is fixedly arranged on the side surface of the base, and the middle part of the support rod is hingedly connected with the side surface of the base;One end of the driving cylinder is hingedly connected with the protruding plate, and the other end is hingedly connected with the end of the support rod away from the extrusion roller.

[0010] By adopting the above technical scheme, when the driving cylinder operates, the overall length of the driving cylinder is adjusted, thereby controlling the action of the forming roller on the support rod, so as to control the gap between the forming roller and the extrusion roller.

[0011] Optionally, a limiting plate is fixedly arranged on the side surface of the base, and a limiting block is fixedly arranged on the limiting plate and located above the driving cylinder, and the limiting block is used for limiting the rotation of the driving cylinder.

[0012] By adopting the above technical scheme, since the limiting plate and the limiting block on the limiting plate are arranged, the rotation range of the driving cylinder is limited, and the rotation range of the forming roller is also limited from the side,

[0013] Optionally, an elastic pad is fixedly arranged on the side surface of the limiting block facing the driving cylinder.

[0014] By adopting the above technical scheme, during the limiting of the rotation of the driving cylinder by the limiting block, since the elastic pad is arranged, the possibility of damage of the driving cylinder and the limiting block due to collision is reduced.

[0015] Optionally, a cleaning rod and a cleaning plate fixedly arranged at one end of the cleaning rod are arranged on the side surface of the base, and cleaning cotton is fixedly arranged on the outer periphery of the cleaning plate;A plurality of limiting snap rings for clamping the cleaning rod are fixedly arranged on the side surface of the limiting plate.

[0016] By adopting the technical scheme, when the extrusion equipment is cleaned, the cleaning rod can be taken out from the limiting snap ring, then the cleaning rod is held by hand, and the cleaning cotton is used to clean the place that needs to be cleaned; when cleaning is not needed, the cleaning rod can be clamped into the limiting snap ring for placement.

[0017] Optionally, a scraper is fixed on the side of the cleaning plate away from the cleaning rod.

[0018] By adopting the technical scheme, the scraper on the cleaning plate can be used to clean stubborn impurities on the equipment.

[0019] Optionally, two opposite fixed blocks are slidably arranged on the base, and a power member is fixedly arranged to drive the fixed blocks to reciprocate towards the extrusion roller; the two fixed blocks are located on the side of the extrusion roller away from the forming roller, a cooling roller with a length parallel to the extrusion roller is arranged between the two fixed blocks on the base, both ends of the cooling roller are rotationally connected with the two fixed blocks, and a third motor is fixedly arranged on the fixed block to drive the cooling roller to rotate.

[0020] By adopting the technical scheme, since the cooling roller and the third motor are cooperatively arranged, the sheet material after extrusion can be quickly cooled, and subsequent winding is facilitated; since the fixed block and the power member are cooperatively arranged, the gap between the cooling roller and the extrusion roller can be adjusted according to actual needs, and the application range of the equipment is improved.

[0021] Optionally, a slide rail is fixedly arranged below the fixed block on the base, and a sliding groove is formed in the lower side of the fixed block to allow the slide rail to be inserted and slide.

[0022] By adopting the technical scheme, since the slide rail and the sliding groove are cooperatively arranged, the stability of the fixed block during sliding is improved.

[0023] In summary, the present application has at least one of the following beneficial technical effects:

[0024] 1. When the base part below the extrusion roller and the forming roller needs to be cleaned, the worker can control the driving member to rotate the forming roller on the support rod away from the extrusion roller, increase the gap between the forming roller and the extrusion roller, and facilitate subsequent cleaning of the base part below the extrusion roller and the forming roller. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0026] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of this application;

[0027] Figure 2 yes Figure 1 An enlarged schematic diagram of part A in the middle;

[0028] Figure 3 This is a schematic diagram illustrating the installation and cooperation of the limiting block and the limiting plate in Embodiment 1 of this application;

[0029] Figure 4 This is a schematic diagram of the overall structure of Embodiment 2 of this application;

[0030] Figure 5 This is a schematic diagram illustrating the installation and assembly of the cleaning components in Embodiment 2 of this application;

[0031] In the diagram, 1. Base; 11. Extrusion roller; 12. First motor; 13. Support rod; 14. Forming roller; 15. Second motor; 16. Protruding plate; 17. Slide rail; 2. Driving component; 21. Driving cylinder; 3. Fixing block; 31. Slide groove; 4. Power component; 41. Power cylinder; 5. Cooling roller; 6. Third motor; 7. Limiting plate; 71. Limiting block; 711. Elastic pad; 72. Limiting ring; 8. Cleaning component; 81. Cleaning rod; 82. Cleaning plate; 83. Cleaning cotton; 84. Scraper. Detailed Implementation

[0032] The present application will be further described in detail below with reference to all the accompanying drawings.

[0033] Example 1:

[0034] Reference Figure 1 A roll extrusion device includes a base 1, wherein an extrusion roller 11 is rotatably mounted on the base 1 and a first motor 12 is fixedly mounted to drive the extrusion roller 11 to rotate; support rods 13 are hinged to the opposite sides of the base 1, and a forming roller 14 is provided on the base 1 between the two support rods 13 and parallel to the extrusion roller 11.

[0035] The two ends of the forming roller 14 are rotatably connected to two support rods 13 respectively. A second motor 15 that drives the forming roller 14 to rotate is fixed on the side of one of the support rods 13. The first motor 12 and the second motor 15 are both conventional motors, and their specific structures will not be described in detail here.

[0036] The base 1 has a drive component 2 on its side that drives the support rod 13 to rotate. When the support rod 13 rotates, it drives the forming roller 14 to move back and forth toward the extrusion roller 11. When it is necessary to clean the part of the base 1 directly below the extrusion roller 11 and the forming roller 14, the operator can increase the gap between the forming roller 14 and the extrusion roller 11 by using the drive component 2.

[0037] With reference to Figure 1 , the driving member 2 is a driving cylinder 21, a protruding plate 16 is fixed on the side surface of the base 1; one end of the driving cylinder 21 is hinged to the protruding plate 16, and the other end is hinged to the end of the supporting rod 13 away from the extrusion roller 11; when the driving cylinder 21 operates, the overall length of the driving cylinder 21 is adjusted, thereby controlling the rotation of the supporting rod 13, and finally driving the forming roller 14 to act.

[0038] With reference to Figure 1 , two opposite fixed blocks 3 are slidably arranged on the base 1, and a power member 4 is fixedly arranged to drive the fixed blocks 3 to reciprocate towards the extrusion roller 11; wherein the power member 4 is a power cylinder 41 fixedly arranged at one end of the base 1, and the telescopic rod end of the power cylinder 41 is fixedly connected to the side surface of the fixed block 3 away from the extrusion roller 11;

[0039] The two fixed blocks 3 are located on the side of the extrusion roller 11 away from the forming roller 14, and the base 1 is provided with a cooling roller 5 located between the two fixed blocks 3 and having a length parallel to the extrusion roller 11, wherein the two ends of the cooling roller 5 are rotatably connected to the two fixed blocks 3, and one of the fixed blocks 3 is fixedly provided with a third motor 6 for driving the cooling roller 5 to rotate;

[0040] After the sheet is extruded by the extrusion roller 11 and the forming roller 14, it is cooled by the cooling roller 5, and then wound by a winding device; the cooling roller 5 is a conventional cooling member, which generally sprays cooling water directly onto the inner wall of the roller body through an internal nozzle or spraying system, and then uses the convection heat exchange characteristics of water to take away the heat of the roller body and the material in contact with it. The specific structure inside is not described here.

[0041] With reference to Figure 1 and Figure 2 , the base 1 is symmetrically provided with a slide rail 17 below the fixed block 3, and a slide groove 31 is formed in the lower side surface of the fixed block 3 for the slide rail 17 to slide; the cross-sectional shape of the slide rail 17 and the slide groove 31 is an I-shaped profile, so as to improve the stability of the fixed block 3 during sliding.

[0042] With reference to Figure 1 and Figure 3 , the side surface of the base 1 is fixedly provided with a limiting plate 7, wherein the limiting plate 7 is integrally formed with a limiting block 71 located above the driving cylinder 21, and a rubber elastic pad 711 is fixed on the side surface of the limiting block 71 facing the driving cylinder 21 by glue; after the limiting plate 7 is installed, the limiting block 71 can limit the rotation range of the driving cylinder 21, and the setting of the elastic pad 711 reduces the possibility of damage to the driving cylinder 21 and the limiting block 71 due to bumping.

[0043] The implementation principle of the embodiment of the present application is:

[0044] When the part of the base 1 directly below the extrusion roller 11 and the forming roller 14 needs to be cleaned, the staff starts the driving cylinder 21, and then increases the overall length of the driving cylinder 21, and controls the forming roller 14 on the support rod 13 to rotate away from the extrusion roller 11, facilitating subsequent cleaning.

[0045] Embodiment 2:

[0046] With reference to Figure 4 and Figure 5 , the difference between the embodiment of the application and embodiment 1 is that the side of the base 1 is provided with a cleaning assembly 8, wherein the cleaning assembly 8 comprises a cleaning rod 81 and a cleaning plate 82 fixed at one end of the cleaning rod 81, wherein the outer periphery of the cleaning plate 82 is fixed with a cleaning cotton 83 of sponge material; and two limiting snap rings 72 for the cleaning rod 81 to be clamped into are fixed on the side of the limiting plate 7;

[0047] When cleaning the extrusion equipment, the cleaning rod 81 can be taken out from the limiting snap ring 72, and then the cleaning rod 81 is held by hand, and the cleaning cotton 83 is used to clean the place that needs to be cleaned; the scraper 84 is fixed on the side edge of the cleaning plate 82 away from the cleaning rod 81, so that the scraper 84 on the cleaning plate 82 can be used to clean stubborn impurities.

[0048] Unless otherwise defined, the terms or scientific terms used in the present application should be understood as the usual meaning understood by a person with ordinary skills in the art to which the present application belongs. The terms "first", "second", "third" and the like used in the present application do not represent any order, quantity or importance, but are only used to distinguish different components. The terms "one" or "a" and the like do not represent a quantity limitation, but represent the existence of at least one. The terms "include" or "contain" and the like mean that the elements or objects appearing before "include" or "contain" cover the elements or objects listed after "include" or "contain" and their equivalents, and do not exclude other elements or objects. The terms "upper", "lower", "left", "right" and the like are only used to represent relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0049] The embodiments of the present specific embodiment are the preferred embodiments of the present application, and are not limited to the protection scope of the present application, wherein the same parts are denoted by the same reference numerals. Therefore: any equivalent changes made according to the structure, shape, principle of the present application should be covered by the protection scope of the present application.

Claims

1. A web extrusion apparatus characterized by, Including base (1), the extrusion roller (11) is rotationally arranged on the base (1), the first motor (12) for driving the rotation of the extrusion roller (11) is fixedly arranged;The opposite two side surfaces of the base (1) are hingedly connected with the support rod (13), and the forming roller (14) parallel to the extrusion roller (11) is arranged on the base (1) between the two support rods (13); Both ends of the forming roller (14) are hingedly connected with the two support rods (13), and the second motor (15) for driving the rotation of the forming roller (14) is fixedly arranged on the side surface of the support rod (13);The side surface of the base (1) is provided with a driving member (2) for driving the rotation of the support rod (13), and the support rod (13) drives the reciprocating movement of the forming roller (14) towards the extrusion roller (11) when rotating.

2. A roll extrusion apparatus according to claim 1, wherein The driving member (2) is a driving cylinder (21), the side surface of the base (1) is fixedly provided with a protruding plate (16), and the middle part of the support rod (13) is hingedly connected with the side surface of the base (1);One end of the driving cylinder (21) is hingedly connected with the protruding plate (16), and the other end is hingedly connected with the end of the support rod (13) away from the extrusion roller (11).

3. A web extrusion apparatus according to claim 2, wherein The side surface of the base (1) is fixedly provided with a limiting plate (7), and the limiting block (71) located above the driving cylinder (21) is fixedly arranged on the limiting plate (7), which is used for limiting the rotation of the driving cylinder (21).

4. A web extrusion apparatus according to claim 3, wherein The side surface of the limiting block (71) towards the driving cylinder (21) is fixedly provided with an elastic pad (711).

5. A roll extrusion apparatus according to claim 3, wherein The side surface of the base (1) is provided with a cleaning rod (81) and a cleaning plate (82) fixedly arranged at one end of the cleaning rod (81), and the outer periphery of the cleaning plate (82) is fixedly provided with cleaning cotton (83);The side surface of the limiting plate (7) is fixedly provided with a plurality of limiting snap rings (72) for clamping the cleaning rod (81).

6. A web extrusion apparatus according to claim 5, wherein The side surface of the cleaning plate (82) away from the cleaning rod (81) is fixedly provided with a scraper (84).

7. An apparatus for extruding a web material as defined in claim 1, wherein Two opposite fixed blocks (3) are slidably arranged on the base (1), and a power member (4) for driving the reciprocating movement of the fixed block (3) towards the extrusion roller (11) is fixedly arranged on the base (1); The two fixed blocks (3) are located on the side surface of the extrusion roller (11) away from the forming roller (14), and the cooling roller (5) with a length parallel to the extrusion roller (11) is arranged on the base (1) between the two fixed blocks (3), both ends of the cooling roller (5) are rotatably connected with the two fixed blocks (3), and the third motor (6) for driving the rotation of the cooling roller (5) is fixedly arranged on the fixed block (3).

8. A web material extrusion apparatus according to claim 7, wherein The base (1) is fixedly provided with a slide rail (17) below the fixed block (3), and a sliding groove (31) for inserting and sliding the slide rail (17) is formed in the lower side surface of the fixed block (3).