Short lead sheath injection molding device

By designing an L-shaped limiting rod and an injection molding device with a replaceable lower mold, the problem of cumbersome injection molding process at the end of the vehicle part warning line was solved, achieving high-efficiency production and high yield, and reducing costs.

CN223589916UActive Publication Date: 2025-11-25LINYI TIANYI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202423153682.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-25
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The existing end injection molding process for vehicle warning lines is cumbersome, resulting in low production efficiency, low product yield, and high costs.

Method used

A short wire sheath injection molding device was designed. It uses an L-shaped limiting rod to guide the bending of the wire harness end. Combined with a replaceable lower mold and ejector rod structure, it realizes automated injection molding and product ejection, avoiding concentrated force.

Benefits of technology

It improved operational efficiency, reduced workload, increased production efficiency and yield, and reduced production costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223589916U_ABST
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Abstract

The utility model discloses a short lead sheath injection molding device. An upper mold is arranged at the bottom end of an injection molding head and corresponds to the rear side of a workbench, the middle of the workbench is rotationally connected with a rotary table, a motor is arranged above a base and is in transmission connection with the rotary table through a connecting base, the rotary table is round, and lower molds are arranged on the front side and the rear side of the rotary table. According to the device, an operator can conveniently guide and limit the end part of the wire harness to be bent into an L shape, the efficiency of the operator is improved, the workload of the operator is reduced, the operator can conveniently continue to fix the wire harness to be subjected to injection molding in the injection molding process, the production efficiency of a product is improved, and the labor intensity of the operator is reduced. According to the device, an operator can conveniently take down an injection product, stress points are prevented from being concentrated due to the arrangement of multiple points, damage to the product is further avoided, the yield of the product is increased, and the production cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to injection molding device technical field, specifically a short wire sheath injection molding device. BACKGROUND

[0002] The brake pad warning line is a safety device installed on the brake pad, and its main function is to remind the driver to replace when the brake pad is worn to a certain extent. The brake pad warning line is usually an electronic wire. When the brake pad is worn to a certain extent, the wire will be ground off by the brake disc, causing the circuit to be disconnected, thereby triggering the brake warning light of the vehicle to light up, reminding the driver to replace the brake pad. The end of the previous brake pad warning line is columnar. With the development of technology, the wire with L-shaped end is now commonly used as the warning line, which is more firmly fixed and has a larger wire contact area. However, the production personnel need to bend the end of the wire into an L shape through an auxiliary tool before placing it into the injection molding mold for injection molding. This process is complicated and reduces work efficiency. Secondly, the existing injection molding device needs to be fixed before injection molding, and then the injection molded wire is removed and placed again. During the injection molding process, the operator needs to wait for a long time, which reduces efficiency. Finally, the traditional injection molding mold needs to be pulled out by the operator after injection molding. During the pulling process, the stress point of the product is concentrated, which can easily damage the product, reduce the yield of the product, and increase the production cost. SUMMARY

[0003] The utility model solves the technical problem of the prior art and provides a short wire sheath injection molding device to solve at least one of the above technical problems.

[0004] The utility model solves the technical problem as follows: a short wire sheath injection molding device, including the base, the upper side of the base is supported by the side wall and has a workbench, a hydraulic cylinder is arranged between the base and the workbench, the hydraulic cylinder passes through the workbench and is drivingly connected with an injection head, the bottom end of the injection head is provided with an upper die, the upper die corresponds to the rear side of the workbench, a rotary table is rotatably connected to the middle part of the workbench, a motor is arranged above the base, the motor is drivingly connected with the rotary table through a connecting seat, the rotary table is circular, lower dies are arranged on the front and rear sides of the rotary table, and the lower dies are matched with the upper dies.

[0005] The middle part of the lower mold is provided with an injection molding module, the injection molding module is provided with a first injection cavity, one side of the injection molding module is provided with a first flow channel, the first flow channel is communicated with the first injection cavity through a first branch flow channel, a plurality of limiting rods are arranged in the first injection cavity, the limiting rods are arranged in an L shape, a guide block is arranged on the front side of the first injection cavity, a notch is arranged in the middle part of the guide block, a cavity is arranged below the lower mold, a top block is arranged in the cavity, a gas cylinder is arranged at the bottom of the rotary table, the gas cylinder is in transmission with the top block, a guide rod is arranged on the top block, a spring is sleeved on the guide rod, the guide rod passes through the lower mold and is in sliding connection with the lower mold, a top rod is arranged above the top block, and through holes are arranged in the first injection cavity and the first flow channel and are in sliding fit with the top rod.

[0006] Further, the upper mold is provided with a second injection cavity, the second injection cavity is arranged correspondingly with the first injection cavity, the upper mold is provided with a second flow channel, the second flow channel is arranged correspondingly with the first flow channel, the second flow channel is communicated with an injection port, the second flow channel is communicated with the second injection cavity through a second branch flow channel, the second branch flow channel is arranged correspondingly with the second branch flow channel, the upper mold is provided with a groove, and the groove is arranged correspondingly with the guide block.

[0007] Further, the end of the top rod is flush with the inner wall of the first injection cavity and the first flow channel when the top rod is at the lowest point.

[0008] Further, the first branch flow channel is in a trumpet shape.

[0009] Further, the limiting rods on the rear side in the first injection cavity are on the same straight line and parallel to the rear side of the lower mold.

[0010] Further, the front side of the injection molding module is provided with a first wire harness groove, the front side of the lower mold is provided with a second wire harness groove, and the first wire harness groove is arranged correspondingly with the second wire harness groove.

[0011] The beneficial effects of the utility model are:

[0012] The device is provided with the L-shaped limiting rods, the end of the limiting wire harness can be bent into an L shape, the efficiency of the operator is improved, the workload of the operator is reduced, the lower mold can be transposed, the operator can continue to fix the wire harness to be injected during the injection process, the production efficiency of the product is improved, the top rod is arranged, the product can be ejected after the injection is completed, the operator can take down the injection product, the stress points are avoided to be concentrated, the product damage is further avoided, the good product rate of the product is improved, and the production cost is reduced. ACCURACY OF DRAWINGS

[0013] Fig. 1 It is a structure schematic view of the utility model.

[0014] Fig. 2 It is a structure schematic view of the utility model rotary table.

[0015] Fig. 3 It is a structure schematic view of the utility model lower mould.

[0016] Fig. 4 It is a structure schematic view of the utility model first injection cavity part.

[0017] Fig. 5 It is a structure schematic view of the utility model lower mould side surface.

[0018] Fig. 6 It is a structure schematic view of the utility model upper mould.

[0019] In the drawing, the component list represented by each sign is as follows:

[0020] Base 1, workbench 2, hydraulic cylinder 3, injection head 4, rotary table 5, motor 6, connecting seat 7, lower mould 8, injection mould 81, first injection cavity 82, first runner 83, first shunt runner 84, limiting rod 85, guide block 86, first wire harness groove 87, second wire harness groove 88, top block 9, guide rod 91, spring 92, jacking rod 93, air cylinder 10, upper mould 11, second injection cavity 111, second runner 112, second shunt runner 113, injection port 114, recess 115, wire harness 12. Specific implementation

[0021] The utility model will be further described below in combination with specific embodiments, and it should be understood that these embodiments are only used for illustrating the utility model and are not used for limiting the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the claims attached to the application.

[0022] Embodiment one: see Figs. 1 to 6 It is each structure schematic view of the utility model, including base 1, the upper of base 1 is provided through side wall support and has workbench 2, base 1 and workbench 2 between being provided with hydraulic cylinder 3, hydraulic cylinder 3 passes through workbench 2 and is transmissionally connected with injection head 4, hydraulic cylinder 3 drives injection head 4 to move up and down, the bottom end of injection head 4 is provided with upper mould 11, and upper mould 11 corresponds with the rear side of workbench 2, and the middle part of workbench 2 is rotationally connected with rotary table 5, and the upper of base 1 is provided with motor 6, and motor 6 is transmissionally connected with rotary table 5 through connecting seat 7, and motor 6 drives rotary table 5 to rotate, and rotary table 5 is circular, and the front and rear sides of rotary table 5 are provided with lower mould 8, and rotary table 5 drives the position of the lower mould 8 on both sides to change, and lower mould 8 and upper mould 11 are mutually matched;

[0023] The middle part of the lower mold 8 is provided with an injection molding module 81, the injection molding module 81 is provided with a first injection cavity 82, and the side of the injection molding module 81 is provided with a first flow channel 83. The first flow channel 83 is communicated with the first injection cavity 82 through a first branch flow channel 84. The injection liquid enters the first injection cavity 82 through the first flow channel 83. A plurality of limiting rods 85 are arranged in the first injection cavity 82. The limiting rods 85 are arranged in an L shape and guide the end wires of the limiting wire harness 12. The front side of the first injection cavity 82 is provided with a guide block 86. The middle part of the guide block 86 is provided with a gap. The guide block 86 guides the limiting wire harness 12. The lower part of the lower mold 8 is provided with a cavity. The cavity is provided with a top block 9. The bottom of the rotating table 5 is provided with a gas cylinder 10. The gas cylinder 10 is in transmission with the top block 9. The top block 9 is provided with a guide rod 91. The guide rod 91 is sleeved with a spring 92. The upper end of the spring 92 is connected with the lower mold 8. The spring 92 is used for resetting the top block 9. The guide rod 91 passes through the lower mold 8 and is in sliding connection with the lower mold 8. The upper part of the top block 9 is provided with a top rod 93. The first injection cavity 82 and the first flow channel 83 are both provided with a through hole in sliding fit with the top rod 93. The gas cylinder 10 drives the top rod 93 to move upward.

[0024] Further, the upper mold 11 is provided with a second injection cavity 111. The second injection cavity 111 is correspondingly arranged with the first injection cavity 82. The upper mold 11 is provided with a second flow channel 112. The second flow channel 112 is correspondingly arranged with the first flow channel 83. The second flow channel 112 is communicated with an injection port 114. The second flow channel 112 is communicated with the second injection cavity 111 through a second branch flow channel 113. The second branch flow channel 113 is correspondingly arranged with the second branch flow channel 113. The upper mold 11 is provided with a groove 115. The groove 115 is correspondingly arranged with the guide block 86. The upper mold 11 and the lower mold 8 form a complete flow channel.

[0025] Further, the end of the top rod 93 is flush with the inner wall of the first injection cavity 82 and the first flow channel 83 when the top rod 93 is at the lowest point. The top rod 93 and the hole have airtightness.

[0026] Further, the first branch flow channel 84 is in the shape of a horn. A section of the horn mouth is in the shape of a converging beam, which facilitates the separation of the products.

[0027] Further, the limiting rods 85 on the rear side in the first injection cavity 82 are on the same straight line and parallel to the rear side of the lower mold 8, so that the end of the wire is flush.

[0028] Further, the front side of the injection molding module 81 is provided with a first wire harness groove 87. The front side of the lower mold 8 is provided with a second wire harness groove 88. The first wire harness groove 87 is correspondingly arranged with the second wire harness groove 88, which is used for placing the other end of the wire harness 12.

[0029] In use of the utility model, the wire of the wire harness 12 is provided with an insulating film, the operator puts the end of the wire harness 12 on the front limiting rod 85, and guides through the rear limiting rod 85, finally guides through the guide block 86, the other end of the wire harness 12 is placed in the first wire harness groove 87 and the second wire harness groove 88, the end of the wire harness 12 is L-shaped and placed in the first injection cavity 82, the motor 6 drives the rotary table 5 to rotate and moves the front lower die 8 to the rear side, the operator continues to place the wire harness 12, the hydraulic cylinder 3 starts, the injection head 4 moves down, the upper die 11 cooperates with the lower die 8, the injection liquid flows into the injection cavity through the injection port 114, after the injection is completed, the injection head 4 is lifted, the upper die 11 is separated from the lower die 8, the motor 6 drives the rotary table 5 to rotate, the lower dies 8 on the front and rear sides exchange positions, the cylinder 10 drives and ejects the product, the operator takes down the product and places the wire harness 12 again.

[0030] The above is only the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A short wire sheath injection molding device, comprising a base (1), a worktable (2) supported by a side wall is disposed above the base (1), a hydraulic cylinder (3) is disposed between the base (1) and the worktable (2), the hydraulic cylinder (3) is driven through the worktable (2) and connected to an injection head (4), and an upper mold (11) is disposed at the bottom end of the injection head (4), characterized in that: The upper mold (11) corresponds to the rear side of the worktable (2). A turntable (5) is rotatably connected to the middle of the worktable (2). A motor (6) is provided above the base (1). The motor (6) is connected to the turntable (5) through a connecting seat (7). The turntable (5) is circular. Lower molds (8) are provided on both the front and rear sides of the turntable (5). The lower molds (8) cooperate with the upper mold (11). An injection molding module (81) is provided in the middle of the lower mold (8). The injection molding module (81) is provided with a first injection cavity (82). Inside the first injection cavity (82), a first flow channel (83) is provided on one side of the injection molding module (81). The first flow channel (83) is connected to the first injection cavity (82) through a first branch flow channel (84). A plurality of limiting rods (85) are provided inside the first injection cavity (82). The limiting rods (85) are L-shaped. A guide block (86) is provided on the front side of the first injection cavity (82). A notch is provided in the middle of the guide block (86). The lower mold (8) has a cavity below it, and a top block (9) is provided in the cavity. A cylinder (10) is provided at the bottom of the turntable (5). The cylinder (10) drives the top block (9). A guide rod (91) is provided on the top block (9). A spring (92) is fitted on the guide rod (91). The guide rod (91) passes through the lower mold (8) and is slidably connected to the lower mold (8). A top rod (93) is provided above the top block (9). A through hole is provided in both the first injection cavity (82) and the first flow channel (83), and the hole is slidably engaged with the top rod (93).

2. The injection molding device for the outer sheath of a short conductor according to claim 1, characterized in that: The upper mold (11) is provided with a second injection cavity (111), which is corresponding to the first injection cavity (82). The upper mold (11) is provided with a second flow channel (112), which is corresponding to the first flow channel (83). The second flow channel (112) is connected to an injection port (114). The second flow channel (112) is connected to the second injection cavity (111) through a second branch flow channel (113), which is corresponding to the second branch flow channel (113). The upper mold (11) is provided with a groove (115), which is corresponding to the guide block (86).

3. The short conductor sheath injection molding device according to claim 1, characterized in that: When the push rod (93) is at its lowest point, the end of the push rod (93) is flush with the inner wall of the first injection cavity (82) and the first flow channel (83).

4. The short conductor sheath injection molding device according to claim 1, characterized in that: The first diversion channel (84) is trumpet-shaped.

5. The short conductor sheath injection molding device according to claim 1, characterized in that: The limiting rod (85) on the rear side of the first injection cavity (82) is in the same straight line and parallel to the rear side of the lower mold (8).

6. The short conductor sheath injection molding device according to claim 1, characterized in that: The injection molding module (81) has a first wire harness groove (87) on its front side, and the lower mold (8) has a second wire harness groove (88) on its front side. The first wire harness groove (87) and the second wire harness groove (88) are provided correspondingly.