Feeding structure of foam block cloth inserting machine
The foam block inserter feeding structure, which uses suction cups for automatic gripping and hydraulic rods for positioning, solves the problem of poor accuracy in manual positioning, achieves efficient automated production, and reduces labor costs and scrap rates.
Patent Information
- Application Number
- CN202520241924.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-02-17
AI Technical Summary
The current process of connecting foam blocks to fabric requires multiple workers to work together. The poor accuracy of manual positioning leads to a high scrap rate, low efficiency, increased labor costs, and worker fatigue.
The system uses suction cups to automatically grasp fabric and foam blocks, and achieves automated bonding through heated molds, reducing manual intervention. It also utilizes hydraulic rods and electromagnetic sliders to achieve precise positioning and heat-press bonding.
It enables automated feeding and bonding of foam blocks and fabric, improving yield, reducing labor costs, increasing production efficiency, and preventing muscle strain on workers.
Smart Images

Figure CN223590123U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cloth inserting machine technical field, especially is involved in the feeding structure of foam block cloth inserting machine. BACKGROUND
[0002] When being used for wine packaging, the wine box is an important packaging structure of the wine bottle, the foam block at the inner wall of the lower end of the wine box supports the bottom of the wine bottle, the recess on the surface of the foam block is used for placing the wine bottle, and the foam block is used for buffering the wine bottle. Meanwhile, in order to beautify the foam block and make the wine packaging more beautiful, cloth is sleeved on the outer wall of the foam block, the cloth and the foam block are connected through heating, and the foam block and the cloth are connected through the cloth inserting machine.
[0003] However, during the connection of the foam block and the cloth, the cloth needs to be sleeved on the outside of the mold, the foam block is pressed and held to be attached to the mold, and finally four groups of hot pressing plates are moved to hot press the four corners of the foam block. The foam block is heated to a softening temperature, and in the softening state, the pressure at the upper end of the foam block is ensured to avoid movement of the foam block. However, during the process, two workers are needed to feed the cloth and the foam block, and multiple workers are needed to cooperate to arrange, position and insert the cloth. The manual alignment accuracy is poor, the waste rate is high, the efficiency is low, repetitive actions can easily cause muscle strain of workers, and additional labor costs are increased. Therefore, the technical personnel in the field provide the feeding structure of the foam block cloth inserting machine to solve the problems in the background art. UTILITY MODEL CONTENTS
[0004] 1. TECHNICAL SCHEME
[0005] To solve the above technical problems, the utility model is realized by the following technical scheme:
[0006] The utility model discloses a feeding structure of foam block cloth inserting machine, which comprises,
[0007] The cloth inserting structure comprises a processing table, a pushing material hydraulic rod located at the four corners of the processing table, a clamping plate located at the telescopic end of the pushing material hydraulic rod, a heating plate located at one end of the clamping plate and a mold fixed on the upper end of the processing table.
[0008] The feeding structure comprises a mounting frame, an electromagnetic guide rail located at the inner wall of the upper end of the mounting frame, an electromagnetic sliding block slidingly installed on the outer wall of the electromagnetic guide rail, a first feeding hydraulic rod located at the lower end of the electromagnetic sliding block, a mounting box located at the lower end of the first feeding hydraulic rod, a first negative pressure pump in communication with the mounting box, a first suction disc in communication with the four corners of the lower end of the mounting box, a first motor fixed on the upper rear side of the processing table, a rotating arm located at the output end of the first motor, a second feeding hydraulic rod located in the rotating arm, a mounting plate located at the lower end of the second feeding hydraulic rod, a second negative pressure pump located at the lower end of the mounting plate and a second suction disc connected with the suction end of the second negative pressure pump.
[0009] And;
[0010] The feeding structure comprises a rack and a material box located on both sides of the processing table, a belt conveyor located in the interior of the rack, and a material plate located in the interior of the material box.
[0011] Further, a plurality of sliding grooves are arranged in a ring array in the interior of the upper end of the processing table, and the lower end of the clamping plate is provided with guide rods slidingly installed in the sliding grooves.
[0012] Specifically, the clamping plate slides in the sliding grooves through the guide rods to guide the movement of the clamping plate.
[0013] Further, limit plates are fixed at both ends of the rack, and the limit plates are provided with equidistantly distributed conveying rollers rotatably installed in the interior of one end.
[0014] Specifically, the limit plates rotatably support the conveying rollers, and the foam blocks conveyed on the upper end of the belt conveyor are limited.
[0015] Further, a baffle is arranged on one side of the upper end of the belt conveyor.
[0016] Specifically, the baffle intercepts the foam blocks to prevent the foam blocks from separating from the belt conveyor.
[0017] Further, a stroke groove is formed in the interior of the material box, one end of the material plate is provided with a stroke plate penetrating through the stroke groove, and the lower end of the stroke plate is provided with a guide block slidingly installed in the interior of the stroke groove.
[0018] Specifically, the stroke plate longitudinally slides in the interior of the material box through the stroke groove, and the guide block is slidingly guided in the sliding groove.
[0019] Further, a second motor is fixed on one side of the material box, a screw hole is formed in the interior of the stroke plate, a screw rod is provided at the output end of the second motor and is threadedly installed in the screw hole, and a limit block is arranged at the upper end of the screw rod.
[0020] Specifically, the screw rod is threadedly matched with the screw hole to realize linear movement of the stroke plate pushed by the rotation of the screw rod, and the limit block intercepts the stroke plate to prevent the stroke plate from completely separating from the screw rod.
[0021] 2. Beneficial effects
[0022] Compared with the prior art, the utility model has the advantages that:
[0023] The utility model discloses, in the process of using, through the four corners of cloth of sucking disc no. 1 adsorption is carried out to the mould on the transport and placement, and the hot pressing plate is covered, then sucking disc no. 2 carries out negative pressure adsorption to the foam block, and is transported and placed on cloth, and the upper end of the foam block is pressed and holds, through the mould of heating, cloth is pressed into the surface groove of foam block and is bonded, and the hot pressing plate is moved simultaneously, and the edge of cloth is pressed into the surface of foam block and is bonded, realize the automatic feeding of foam block, avoid the excessive participation of manual, reduce manpower cost, improve the efficiency of inserting cloth, improve the yield rate simultaneously;
[0024] Meanwhile, because sucking disc no. 1 and sucking disc no. 2 complete the automatic grabbing, positioning and placing of cloth and foam block respectively, single operation time only needs several seconds, and the efficiency of manual feeding is improved several times, the equipment supports uninterrupted operation, meets the demand of mass production, and the equipment operation is simple, does not need complex training, avoids the muscle strain of worker, and improves the working comfort.
[0025] Of course, any product of the utility model does not necessarily need to achieve all the advantages described above at the same time. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will introduce the drawings needed for the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating labor.
[0027] Figure 1 It is the overhead perspective structure schematic diagram of the utility model;
[0028] Figure 2 It is the side view perspective structure schematic diagram of the utility model;
[0029] Figure 3 It is the mounting box bottom view perspective structure schematic diagram of the utility model;
[0030] Figure 4 It is the processing table overhead perspective structure schematic diagram of the utility model;
[0031] Figure 5 It is the rotating arm side view perspective structure schematic diagram of the utility model;
[0032] Figure 6 It is the material box overhead perspective structure schematic diagram of the utility model.
[0033] In the drawings, the component list represented by each sign is as follows:
[0034] 100, cloth inserting structure; 101, processing table; 102, pushing material hydraulic rod; 103, clamping plate; 104, sliding groove; 105, guide rod; 106, heating plate; 107, mold;
[0035] 200, feeding structure; 201, mounting frame; 202, mounting box; 203, feeding hydraulic rod one; 204, feeding hydraulic rod two; 205, motor one; 206, electromagnetic guide rail; 207, electromagnetic sliding block; 208, negative pressure pump one; 209, suction cup one; 210, suction cup two; 211, rotating arm; 212, mounting plate; 213, negative pressure pump two;
[0036] 300, feeding structure; 301, rack; 302, limiting plate; 303, conveying roller; 304, belt conveyor; 305, baffle; 306, material box; 307, motor two; 308, stroke plate; 309, screw hole; 310, screw; 311, limiting block; 312, stroke groove; 313, guide block; 314, material plate. DETAILED DESCRIPTION
[0037] In order to make the above-mentioned purposes, features and advantages of the utility model more apparent, obvious and easy to understand, the specific embodiments of the utility model will be described in detail below with reference to the drawings.
[0038] In the following description, a lot of specific details are set forth in order to give a thorough understanding of the utility model, but the utility model can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the utility model, therefore the utility model is not limited by the specific embodiments disclosed below.
[0039] Secondly, the utility model is described in detail in combination with the schematic diagram, when the embodiments of the utility model are described in detail, for the convenience of description, the sectional view of the device structure will be partially enlarged without the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the utility model herein. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual production.
[0040] In order to make the purposes, technical schemes and advantages of the utility model more clear, the embodiments of the utility model will be described in further detail below in combination with the drawings.
[0041] Example 1
[0042] Please refer to Figures 1-6 The feeding structure of the foam block cloth inserting machine of the embodiment, including,
[0043] The plug cloth structure 100 comprises a processing table 101, a pushing material hydraulic rod 102 located at the four corners of the processing table 101, a clamping plate 103 located at the telescopic end of the pushing material hydraulic rod 102, a heating plate 106 located at one end of the clamping plate 103, a mold 107 fixedly arranged on the upper end of the processing table 101;
[0044] The feeding structure 200 comprises a mounting frame 201, an electromagnetic guide rail 206 located at the inner wall of the upper end of the mounting frame 201, an electromagnetic sliding block 207 slidingly mounted on the outer wall of the electromagnetic guide rail 206, a feeding hydraulic rod one 203 located at the lower end of the electromagnetic sliding block 207, a mounting box 202 located at the lower end of the feeding hydraulic rod one 203, a negative pressure pump one 208 in communication with the mounting box 202, a suction disc one 209 in communication with the four corners of the lower end of the mounting box 202, a motor one 205 fixedly arranged on the upper rear side of the processing table 101, a rotating arm 211 located at the output end of the motor one 205, a feeding hydraulic rod two 204 located in the rotating arm 211, a mounting plate 212 located at the lower end of the feeding hydraulic rod two 204, a negative pressure pump two 213 located at the lower end of the mounting plate 212, and a suction disc two 210 connected with the suction end of the negative pressure pump;
[0045] The inner part of the upper end of the processing table 101 is provided with a slide groove 104 arranged in a ring array, and the lower end of the clamping plate 103 is provided with a guide rod 105 slidingly mounted in the inner part of the slide groove 104;
[0046] The feeding structure 200 is used;
[0047] The suction cup 209 is attached to the four corners of the cloth, and the electromagnetic slide 207 slides outside the electromagnetic slide rail through electromagnetic force, drives the upper feeding hydraulic rod 203 to move above the processing table 101, the installation box 202 at the lower end of the upper feeding hydraulic rod 203 and the cloth move, the hydraulic rod 203 drives the installation box 202 to descend, and the cloth is covered on the upper end of the mold 107, the edge of the cloth is located on the clamping plate 103, the suction cup 210 adsorbs the foam block, the motor 205 drives the rotating arm 211 to rotate, drives the mounting plate 212 to rotate, when located above the processing table 101, the upper feeding hydraulic rod 204 operates, drives the foam block adsorbed by the suction cup 210 to move through the mounting plate 212, and the foam block holds the cloth, the mold 107 corresponds to the recess of the foam block, under the extrusion of the longitudinal force, the mold 107 is attached to the recess of the foam block, the cloth is attached to the outer wall of the foam block, the pushing hydraulic rod 102 operates, drives the clamping plate 103 to move, drives the heating plate 106 to hold the outer wall of the foam block, at this time, the edge of the cloth at the upper end of the clamping plate 103 is wrapped around the outer wall of the foam block, the cloth at the heating position is bonded with the foam block through the heat melting of the heat of the heating plate 106 and the mold 107, the automatic cloth insertion of the wine bottle base foam block is realized, the manual intervention is reduced in the process of cloth insertion, the working strength is reduced, the labor cost is reduced, the automatic equipment ensures that the connection process of each foam block and the cloth is consistent, the individual difference caused by manual operation is avoided, the cloth and the foam block are attached flat, there is no excessive wrinkle or deviation, and the overall quality of the wine packaging box is improved.
[0048] Embodiment 2
[0049] Please refer to Figures 1-6 The embodiment further includes;
[0050] And;
[0051] The feeding structure 300 includes racks 301 and material boxes 306 located on both sides of the processing table 101, belt conveyors 304 located in the racks 301, and material plates 314 located in the material boxes 306.
[0052] Limiting plates 302 are fixed at both ends of the rack 301, and equidistantly distributed conveying rollers 303 are rotatably installed in the interiors of the limiting plates 302;
[0053] The upper end of the belt conveyor 304 is provided with a baffle 305;
[0054] The interior of the material box 306 is provided with a stroke groove 312, one end of the material plate 314 is provided with a stroke plate 308 penetrating through the stroke groove 312, and the lower end of the stroke plate 308 is provided with a guide block 313 slidingly installed in the interior of the stroke groove 312;
[0055] The motor two 307 is fixed on one side of the material box 306, the stroke plate 308 is internally provided with a screw hole 309, the output end of the motor two 307 is provided with a screw rod 310 which is screw-mounted with the screw hole 309, and the upper end of the screw rod 310 is provided with a limiting block 311;
[0056] The feeding structure 300 is used;
[0057] In the process of use, a worker needs to be reserved to pre-store the feeding, and the cloth needs to be placed flat on the material plate 314, the foam block is conveyed through the belt conveyor, when the foam block is intercepted by the baffle 305, the belt conveyor 304 is reasonably installed corresponding to the angle of the machining table 101, when the foam block is sucked and carried to the upper side of the machining table 101, the edge line is parallel to the clamping plate 103, when the motor two 307 drives the screw rod 310 to rotate, the guided forming plate is pushed and lifted, the material plate 314 and the placed cloth are lifted, the cloth is continuously lifted, the cloth conveying is assisted, the foam block conveying and the pre-stored cloth need manual intervention, and the cloth conveying structure 200 needs to be replaced in time after use, so that the manual participation is reduced, and the effective use of the feeding structure 200 is assisted.
[0058] In the description of the utility model, it also needs to be explained that, unless there is definite provision and limitation, the terms "arrange", "install", "connect", "connect" should be understood broadly, for example, it can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be directly connected, also can be indirectly connected through intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0059] Finally, it should be pointed out that: the above-mentioned only for preferred embodiment of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical scheme recorded in the foregoing embodiments, or equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. The feeding structure of the foam block inserting machine, characterized in that: include, The insert structure (100) includes a processing table (101), a pusher hydraulic rod (102) located at the four corners of the processing table (101), a clamping plate (103) located at the telescopic end of the pusher hydraulic rod (102), a heating plate (106) located at one end of the clamping plate (103), and a mold (107) fixed on the upper end of the processing table (101). The feeding structure (200) includes a mounting frame (201), an electromagnetic guide rail (206) located on the inner wall of the upper end of the mounting frame (201), an electromagnetic slider (207) slidably mounted on the outer wall of the electromagnetic guide rail (206), a feeding hydraulic rod (203) located at the lower end of the electromagnetic slider (207), a mounting box (202) located at the lower end of the feeding hydraulic rod (203), a negative pressure pump (208) communicating with the mounting box (202), and a lower part of the mounting box (202). The four corners of the suction cup 1 (209) are connected, the motor 1 (205) is fixed on the rear side above the processing table (101), the rotating arm (211) is located at the output end of the motor 1 (205), the loading hydraulic rod 2 (204) is located inside the rotating arm (211), the mounting plate (212) is located at the lower end of the loading hydraulic rod 2 (204), the negative pressure pump 2 (213) is located at the lower end of the mounting plate (212), and the suction cup 2 (210) is connected to the suction end of the negative pressure pump. as well as; The feeding structure (300) includes a frame (301) and a hopper (306) located on both sides of the processing table (101), a belt conveyor (304) located inside the frame (301), and a material plate (314) located inside the hopper (306).
2. The feeding structure of the foam block inserting machine according to claim 1, characterized in that: The upper end of the processing table (101) is provided with a sliding groove (104) arranged in a ring array, and the lower end of the clamping plate (103) is provided with a guide rod (105) that is slidably installed inside the sliding groove (104).
3. The feeding structure of the foam block inserting machine according to claim 1, characterized in that: Both ends of the frame (301) are fixed with limit plates (302), and each of the limit plates (302) has equidistantly distributed conveying rollers (303) rotatably installed inside one end.
4. The feeding structure of the foam block inserting machine according to claim 1, characterized in that: A baffle (305) is provided on one side of the upper end of the belt conveyor (304).
5. The feeding structure of the foam block inserting machine according to claim 1, characterized in that: The material box (306) has a travel groove (312) inside, and the material plate (314) has a travel plate (308) that passes through the travel groove (312) at one end. The travel plate (308) has a guide block (313) that is slidably installed inside the travel groove (312) at the lower end.
6. The feeding structure of the foam block inserting machine according to claim 5, characterized in that: A second motor (307) is fixed on one side of the material box (306). A screw hole (309) is opened inside the stroke plate (308). A screw (310) is provided at the output end of the second motor (307) and threadedly installed in the screw hole (309). A limit block (311) is provided at the upper end of the screw (310).