Cord fabric joint device and tire production system

By introducing a guide structure and drive components into the fabric splicing device, precise alignment of the fabric splices is achieved, solving the problem of poor performance of existing splicing devices and improving production efficiency and product quality.

CN223590169UActive Publication Date: 2025-11-25MESNAC CO LTD +1
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Patent Information

Application Number
CN202423206286.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-25
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing fiber curtain splicing devices are prone to material squeezing, sticking, and loose joints during the crimping process, affecting splicing efficiency and quality.

Method used

A fabric splicing device is designed, including a splicing pressure plate, a material head baffle, and a material tail baffle. It has a first guide structure that cooperates with each other. The drive component realizes the precise docking of the fabric splice, avoids the fabric from being squeezed between the pressure plates, and adopts a toothed surface meshing and guide protrusion groove structure to improve positioning accuracy.

Benefits of technology

It improves the precision and stability of fabric joints, reduces potential failure points, enhances production efficiency and product quality, and lowers production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cord fabric joint device and a tire production system. The cord fabric joint device comprises a joint frame body assembly; a joint pressing plate; at least one part of the material head baffle and at least one part of the connector pressing plate are provided with first guide structures which are matched with each other, and the connector pressing plate and the material head baffle can move relatively along the first guide structures; the material tail baffle is arranged on the side, away from the material head baffle, of the connector pressing plate. The connector pressing plate, the material head baffle and the material tail baffle are connected with the connector frame body assembly and can move in the vertical direction relative to the connector frame body assembly. The cord fabric joint device solves the problem that a cord fabric joint device in the prior art is poor in use performance.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tire production equipment, specifically, relates to a kind of cord joint device and tire production system. BACKGROUND

[0002] In the tire manufacturing process, in order to improve the internal pressure capacity of tire, it is necessary to add a certain length of fiber cord in the tire, and the cord production can only be produced according to a certain width, and the cord needs to be cut when used, and then spliced together along the cord direction, and the splicing process is the cord joint.

[0003] The conventional fiber cord joint device joint assembly and the back-off stopper assembly are of an integrated structure, and the joint device usually includes joint pressing plate, material head stopper, back-off plate and other components. The joint is completed by feeding, pressing and discharging, and the specific working process is as follows: the joint pressing plate and the material head stopper are lifted, the material tail of the previous piece of material is pressed against the material tail stopper, the material head stopper is lowered, the feeding conveyor belt feeds, the material head of the next piece of cord is pressed against the material head stopper, and the joint pressing plate is lowered to press the material tail of the previous piece of cord and the material head of the next piece of cord together. That is to say, the existing fiber cord joint device adopts a pressing type joint, that is, two pieces of cord are bonded together under the pressing of the joint pressing plate according to a certain overlap, and due to the variety of viscosity and thickness of the cord, the existing fiber cord joint device is prone to cause extrusion, sticking and poor joint pressing during pressing, which seriously affects the joint efficiency and joint quality.

[0004] Therefore, there is a problem of poor performance of the cord joint device in the prior art. UTILITY MODEL CONTENTS

[0005] The main purpose of the utility model is to provide a kind of cord joint device and tire production system, to solve the problem of poor performance of the cord joint device in the prior art.

[0006] In order to achieve the above-mentioned purpose, according to one aspect of the utility model, a kind of cord joint device is provided, which includes: joint frame body assembly;Joint pressing plate;Material head stopper, at least a part of material head stopper and at least a part of joint pressing plate have first guide structure matched with each other, and joint pressing plate and material head stopper can move relatively along first guide structure;Material tail stopper, material tail stopper is arranged on the side of joint pressing plate away from material head stopper;Joint pressing plate, material head stopper, material tail stopper are connected with joint frame body assembly and can move along vertical direction relative to joint frame body assembly.

[0007] Further, the first guide structure is a tooth profile provided on the side of the joint pressing plate and the material head stopper close to each other, and the tooth profile of the joint pressing plate and the tooth profile of the material head stopper are engaged with each other.

[0008] Further, the first guide structure comprises a plurality of guide protrusions and a plurality of guide grooves, the plurality of guide protrusions and the plurality of guide grooves are arranged in a vertical direction and are spaced apart in a horizontal direction, and one of the joint pressing plate and the material head baffle has the guide protrusion, and the other has the guide groove.

[0009] Further, the cord joint device further comprises a first driving assembly, the first driving assembly is arranged on the conveying belt assembly and is drivingly connected with the joint pressing plate; a second driving assembly, the second driving assembly is arranged on the joint frame body assembly and is drivingly connected with the material head baffle, and the material head baffle is connected with the joint frame body assembly through the second driving assembly; and a third driving assembly, the third driving assembly is arranged on the joint frame body assembly and is drivingly connected with the material tail baffle, and the material tail baffle is connected with the joint frame body assembly through the third driving assembly.

[0010] Further, the second driving assembly is arranged at the top of the joint frame body assembly; and / or the third driving assembly is arranged at the bottom of the joint frame body assembly.

[0011] Further, the cord joint device further comprises a first guide arranged on the joint pressing plate, and the joint frame body assembly has a first guide rail matched with the first guide; and / or a second guide arranged at the top of the material head baffle, and the joint pressing plate has a second guide rail matched with the second guide.

[0012] Further, at least one of the joint pressing plate, the material head baffle and the material tail baffle has an anti-sticking layer on the surface.

[0013] Further, the cord joint device further comprises a joint backing plate arranged below the joint pressing plate, the joint pressing plate is capable of moving towards or away from the joint backing plate, and the thickness direction of the joint pressing plate and the thickness direction of the joint backing plate are perpendicular to each other.

[0014] According to another aspect of the present application, a tire production system is provided, comprising the above-mentioned cord joint device.

[0015] Further, the tire production system further comprises a conveying belt assembly, the cord joint device is located at one end of the conveying belt assembly; and a back-off baffle assembly, the back-off baffle assembly is located between the conveying belt assembly and the cord joint device, and the back-off baffle assembly is capable of moving relative to the cord joint device.

[0016] The technical scheme of the utility model discloses, the cord joint device in the application includes joint frame body subassembly, joint pressing plate, material head baffle and material tail baffle, at least a part of material head baffle and at least a part of joint pressing plate have the first guide structure of mutual cooperation, and joint pressing plate and material head baffle can be relatively moved along the first guide structure, material tail baffle is arranged on the side of joint pressing plate away from material head baffle, and joint pressing plate, material head baffle, material tail baffle are connected with joint frame body subassembly respectively and can be moved along the vertical direction relative to joint frame body subassembly.

[0017] When using the cord joint device in the application, the position of the cord joint can be accurately controlled through the cooperation of the joint pressing plate, the material head baffle and the material tail baffle, and the precision and stability of the cord joint are improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] The accompanying drawings, which form a part of this application, are included to provide a further understanding of the application and are incorporated herein for reference. The embodiments depicted in the drawings are provided by way of explanation of the application and are not meant as limitations on the application. In the drawings:

[0019] Figure 1 Fig. 1 shows a structure schematic view of a cord joint device according to one specific embodiment of the utility model;

[0020] Figure 2 Fig. 2 shows another angle structure schematic view of the cord joint device in Fig. 1; Figure 1

[0021] Figure 3 Fig. 4 shows a top view of the cord joint device in Fig. 1; Figure 1

[0022] Figure 4 Fig. 6 shows a position relation schematic view of the joint pressing plate, the material head baffle and the first guide structure of the cord joint device in Fig. 1; Figure 1

[0023] Figure 5 ​​​A structural schematic diagram of a tire production system of one specific embodiment of the present application is shown.

[0024] In the above drawings, the following reference signs are used:

[0025] 10, joint frame body assembly; 20, joint pressing plate; 30, material head baffle; 40, first guide structure; 50, material tail baffle; 60, first driving assembly; 70, second driving assembly; 80, third driving assembly; 90, first guide; 100, second guide; 200, joint backing plate; 300, conveying belt assembly; 400, back-off baffle assembly. DETAILED DESCRIPTION

[0026] It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.

[0028] In the present application, unless otherwise stated, the orientation words such as "up, down, top, bottom" are generally directed to the directions shown in the drawings, or are directed to the vertical, perpendicular or gravity direction of the components themselves. Similarly, for the convenience of understanding and description, "inner, outer" refers to the inner and outer relative to the contour of each component itself, but the above orientation words are not used to limit the present application.

[0029] In order to solve the problem of poor performance of the cord joint device in the prior art, the present application provides a cord joint device and a tire production system.

[0030] As shown in Figures 1 to 5 The cord joint device in the present application includes a joint frame body assembly 10, a joint pressing plate 20, a material head baffle 30, and a material tail baffle 50. At least a part of the material head baffle 30 and at least a part of the joint pressing plate 20 have a first guide structure 40 that cooperates with each other, and the joint pressing plate 20 and the material head baffle 30 can move relative to each other along the first guide structure 40; the material tail baffle 50 is arranged on the side of the joint pressing plate 20 away from the material head baffle 30; the joint pressing plate 20, the material head baffle 30, and the material tail baffle 50 are respectively connected with the joint frame body assembly 10 and can move relative to the joint frame body assembly 10 in the vertical direction.

[0031] When the cord joint device in the present application is used, the position of the cord joint can be accurately controlled through the cooperation of the joint pressing plate 20, the head end baffle 30 and the tail end baffle 50, and the accuracy and stability of the cord joint are improved. At the same time, through the setting of the first guide structure 40, the joint pressing plate 20 and the head end baffle 30 can move relatively, so that efficient and accurate butt joint of the cord joint is realized, and the production efficiency and product quality are significantly improved. The application of the cord joint device in the present application in the tire production system can further optimize the production process, reduce the waste rate in the production process, reduce the production cost and improve the economic benefit of the enterprise. And since the head end baffle 30 and the joint pressing plate 20 have the first guide structure 40 that cooperates with each other, the cord will not be squeezed between the joint pressing plate 20 and the head end baffle 30 during the lifting or falling of the head end baffle 30 or the joint pressing plate 20, so as to reduce the failure points and improve the joint quality and joint efficiency. Therefore, the cord joint device in the present application effectively solves the problem of poor performance of the cord joint device in the prior art.

[0032] In an embodiment of the present application, the first guide structure 40 is a toothed surface arranged on the side of the joint pressing plate 20 and the head end baffle 30 close to each other, and the toothed surface of the joint pressing plate 20 and the toothed surface of the head end baffle 30 mesh with each other. And the guiding effect of the toothed surface makes the butt joint of the cord joint more accurate, and reduces the displacement of the cord during the joint process, which is suitable for cord joint operations with high precision requirements, such as tire production for high-speed vehicles. The design of the toothed surface can ensure the position accuracy of the cord during the joint, and avoid the misalignment of the cord butt joint due to slight deviation, especially in high-speed vehicle tire production. This high-precision joint is the key to ensuring the stability of the tire during high-speed driving, and has a significant effect on improving the overall performance of the tire.

[0033] In an embodiment of the present application, the first guide structure 40 includes a plurality of guide protrusions and a plurality of guide grooves, the plurality of guide protrusions and the plurality of guide grooves are arranged in the vertical direction and are spaced apart in the horizontal direction, and one of the joint pressing plate 20 and the head end baffle 30 has a guide protrusion and the other has a guide groove. This guide structure can more effectively control the butt joint position of the cord joint, improve the joint quality, and is suitable for tire production lines with high automation, which can significantly improve the production efficiency. Through the cooperation of the guide protrusion and the guide groove, not only the positioning accuracy of the cord joint is improved, but also fast and accurate cord joint operation can be realized on the automatic production line.

[0034] The above two embodiments can effectively avoid the cord being squeezed between the joint pressing plate 20 and the head end baffle 30 during the lifting or falling of the head end baffle 30 or the joint pressing plate 20, so as to reduce the failure points and improve the joint quality and joint efficiency. Of course, in the present application, the first guide structure 40 can also be arranged in other shapes according to actual use requirements.

[0035] Optionally, the cord splicing device further comprises a first driving assembly 60, a second driving assembly 70, and a third driving assembly 80. The first driving assembly 60 is arranged on the conveyor belt assembly 300 and is drivingly connected with the splice platen 20; the second driving assembly 70 is arranged on the splice carrier assembly 10 and is drivingly connected with the toe flap 30, and the toe flap 30 is connected with the splice carrier assembly 10 through the second driving assembly 70; the third driving assembly 80 is arranged on the splice carrier assembly 10 and is drivingly connected with the toe flap 50, and the toe flap 50 is connected with the splice carrier assembly 10 through the third driving assembly 80. By arranging the first driving assembly 60, the second driving assembly 70, and the third driving assembly 80, the automatic control of the splice platen 20, the toe flap 30, and the toe flap 50 can be realized, the production efficiency is improved, it is suitable for large-scale tire production plants, and the automation level of the production line can be significantly improved. The introduction of automatic control makes the operation of the cord splicing device more accurate and efficient. In the present application, the first driving assembly 60, the second driving assembly 70, and the third driving assembly 80 can be composed of a plurality of driving cylinders. Preferably, the first driving assembly 60, the second driving assembly 70, and the third driving assembly 80 each have two driving cylinders. At the same time, different driving cylinders are respectively connected with both ends of the splice platen 20, the toe flap 30, and the toe flap 50, so as to ensure that the splice platen 20, the toe flap 30, and the toe flap 50 can move more stably in the vertical direction.

[0036] Optionally, the second driving assembly 70 is arranged at the top of the splice carrier assembly 10. Further optionally, the third driving assembly 80 is arranged at the bottom of the splice carrier assembly 10. This layout makes the installation and maintenance of the driving assembly more convenient, reduces the floor area occupied by the equipment, and is suitable for tire production environments with limited space, such as small tire production plants or production line renovation projects. Arranging the driving assembly at the top or the bottom not only optimizes the spatial layout of the equipment, but also facilitates maintenance and inspection.

[0037] Optionally, the cord splicing device further comprises a first guide 90 and a second guide 100. The first guide 90 is arranged on the splice platen 20, and the splice carrier assembly 10 has a first guide rail matched with the first guide 90; the second guide 100 is arranged at the top of the toe flap 30, and the splice platen 20 has a second guide rail matched with the second guide 100. By arranging the first guide 90, the movement direction of the splice platen 20 can be effectively limited, thereby ensuring the splicing effect of the splice platen 20 on the cord. By arranging the second guide 100, the splice platen 20 and the toe flap 30 can be further ensured to move along the first guide structure 40, thereby reducing the movement resistance between the splice platen 20 and the toe flap 30.

[0038] Optionally, the surface of at least one of the joint pressing plate 20, the head blocking plate 30, and the tail blocking plate 50 has an anti-sticking layer. Alternatively, the joint pressing plate 20, the head blocking plate 30, and the tail blocking plate 50 are respectively subjected to an anti-sticking process in the present application, so as to further reduce the problem of sticking when the joint pressing plate 20 and the head blocking plate 30 are lifted, and improve the joint quality. Meanwhile, the tail blocking plate 50 is subjected to the anti-sticking process, so as to reduce the contact resistance with the cord and avoid the feeding not in place due to the excessive resistance.

[0039] Optionally, the cord joint device further comprises a joint backing plate 200, the joint backing plate 200 is arranged below the joint pressing plate 20, the joint pressing plate 20 is capable of moving in the direction close to or away from the joint backing plate 200, and the thickness direction of the joint pressing plate 20 and the thickness direction of the joint backing plate 200 are perpendicular to each other. The arrangement of the joint backing plate 200 can provide a flat support surface for the cord joint, which is helpful to improve the flatness and strength of the joint, and is suitable for the tire production with high flatness requirement for the cord joint.

[0040] As shown in Figure 5 In the present application, a tire production system is also provided, which comprises the above-mentioned cord joint device. Meanwhile, the tire production system further comprises a conveying belt assembly 300, the cord joint device is located at one end of the conveying belt assembly 300; a back-off blocking edge assembly 400, the back-off blocking edge assembly 400 is located between the conveying belt assembly 300 and the cord joint device, and the back-off blocking edge assembly 400 is capable of moving relative to the cord joint device. In the present application, the cord joint device and the back-off blocking edge assembly 400 are respectively fixed on the conveying belt assembly 300, the back-off blocking edge assembly 400 is not connected with the joint assembly, the great inertia of the back-off blocking edge assembly 400 when back-off has no influence on the crimping process of the cord joint device, which can effectively reduce the shaking of the frame caused by the great inertia of the back-off blocking edge assembly 400 when back-off, and improve the joint quality stability.

[0041] When the tire production system in the present application is used, in the process of crimping the cord, the joint pressing plate 20 and the head blocking plate 30 are lifted at the same time after the splicing of the previous piece of material is completed, the conveying belt assembly 300 moves the spliced cord forward to unload, then the tail blocking plate 50 is lifted, the back-off blocking edge assembly 400 moves the cord tail toward the cord joint device to make the tail abut against the tail blocking plate 50, then the head blocking plate 30 falls and gently presses on the cord, the feeding conveying belt feeds the next piece to the tail blocking plate 50 to make the cord head abut against the head blocking plate 30 under the inertial motion, then the joint pressing plate 20 falls to crimp the tail of the previous piece of material and the head of the next piece of material together, and then the conveying belt assembly 300 moves the spliced cord forward to unload to repeat the above actions.

[0042] From the above description, it can be seen that the above-mentioned embodiments of the utility model realize the following technical effects:

[0043] 1. Effectively solve the problem of poor performance of the existing technology in the cord joint device;

[0044] 2. Simple structure, stable performance.

[0045] Obviously, the above-described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor should belong to the protection scope of the utility model.

[0046] It should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and furthermore, it should be understood that when the terms "comprise" and / or "include" are used in the specification, there is a feature, step, work, device, component and / or their combination.

[0047] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application and the above-described drawings are used to distinguish similar objects, and do not necessarily describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0048] The above is only the preferred embodiment of the utility model, and is not used to limit the utility model. For those skilled in the art, the utility model can have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A cord splice apparatus, characterized by, include: Connector frame assembly (10); Connector pressure plate (20); The head baffle (30) has at least a portion thereof and at least a portion thereof the joint pressure plate (20) having a first guide structure (40) that cooperates with each other, and the joint pressure plate (20) and the head baffle (30) are able to move relative to each other along the first guide structure (40); A tail baffle (50) is provided on the side of the joint pressure plate (20) away from the head baffle (30); The joint pressure plate (20), the head baffle (30), and the tail baffle (50) are respectively connected to the joint frame assembly (10) and can move relative to the joint frame assembly (10) in the vertical direction.

2. The cord splice apparatus of claim 1, wherein The first guide structure (40) is a toothed surface disposed on the side of the joint pressure plate (20) and the material head baffle (30) that are close to each other, and the toothed surface of the joint pressure plate (20) and the toothed surface of the material head baffle (30) mesh with each other.

3. The cord splice apparatus of claim 1, wherein The first guide structure (40) includes multiple guide protrusions and multiple guide grooves. The multiple guide protrusions and multiple guide grooves extend vertically and are spaced apart horizontally. One of the joint pressure plate (20) and the material head baffle (30) has the guide protrusions and the other has the guide grooves.

4. The cord splice apparatus of any one of claims 1 to 3, wherein, The fabric splice device further includes: A first drive assembly (60) is disposed on the conveyor belt assembly (300) and drivenly connected to the joint pressure plate (20); The second drive assembly (70) is disposed on the connector frame assembly (10) and drivenly connected to the head baffle (30), and the head baffle (30) is connected to the connector frame assembly (10) through the second drive assembly (70). A third drive assembly (80) is disposed on the joint frame assembly (10) and drivenly connected to the tail baffle (50), and the tail baffle (50) is connected to the joint frame assembly (10) through the third drive assembly (80).

5. The curtain joint device according to claim 4, characterized in that, The second drive assembly (70) is disposed on top of the connector frame assembly (10); and / or The third drive assembly (80) is located at the bottom of the connector frame assembly (10).

6. The cord splice apparatus of any one of claims 1 to 3, wherein, The fabric splice device further includes: A first guide member (90) is disposed on the joint pressure plate (20), and the joint frame assembly (10) has a first guide rail that mates with the first guide member (90); and / or The second guide (100) is disposed on the top of the head baffle (30), and the joint pressure plate (20) has a second guide rail that cooperates with the second guide (100).

7. The cord splice apparatus of any one of claims 1 to 3, wherein, At least one of the joint pressure plate (20), the head baffle (30), and the tail baffle (50) has an anti-sticking layer on its surface.

8. The cord splice apparatus of any one of claims 1 to 3, wherein, The cord splicing device further comprises a splicing backing plate (200) arranged below the splicing pressing plate (20), the splicing pressing plate (20) can move towards or away from the splicing backing plate (200), and the thickness direction of the splicing pressing plate (20) and the thickness direction of the splicing backing plate (200) are perpendicular to each other.

9. A tire production system characterized by, The tire production system further comprises the cord splicing device according to any one of claims 1 to 8.

10. The tire production system according to claim 9, wherein, The tire production system further comprises: A conveyor belt assembly (300), wherein the cord splicing device is located at one end of the conveyor belt assembly (300); A back-off flange assembly (400) located between the conveyor belt assembly (300) and the cord splicing device, and the back-off flange assembly (400) can move relative to the cord splicing device.