Winter heat preservation and anti-freezing device for modular sewage discharging hopper

Abstract

The utility model relates to the technical field of winter heat preservation and freezing prevention of discharging hoppers, and discloses a modular winter heat preservation and freezing prevention device for a sewage discharging hopper, which comprises a multi-shape heating module, a sewage discharging hopper body is fixedly connected in the multi-shape heating module, and a first heating module is arranged on the outer side of the sewage discharging hopper body. A module mounting box is arranged outside the first heating module, a module silica gel heating sheet is arranged inside the module mounting box, a module heat preservation layer is arranged above the module silica gel heating sheet, a module isolation fixing net is arranged above the module heat preservation layer, and a module mounting box cover is arranged above the module isolation fixing net; and module mounting box cover fixing holes are formed in the module mounting box cover. According to the utility model, the temperature of each detection point on the outer side of the wall of the sewage discharge hopper is collected by the temperature sensor and is fed back to the electrical temperature control system, and the electrical temperature control system performs point-to-point control on the multi-shape heating module so as to realize a local temperature control effect.

Description

TECHNICAL FIELD

[0001] The utility model relates to winter heat preservation anti -freezing technology field of discharging hopper especially relates to a modular pollution discharge hopper winter heat preservation anti -freezing device. BACKGROUND

[0002] In many industrial production and processing processes, the pollution discharge hopper is indispensable equipment. Especially in winter, due to low temperature, the material in the pollution discharge hopper is prone to freeze, which affects normal pollution discharge and production process.

[0003] The existing pollution discharge hopper heat preservation anti -freezing measure mainly has two, one is in the outside of hopper and is wrapped with heat preservation material, such as rock wool, glass wool etc. This method maintains the temperature in the hopper by reducing the heat loss, another is to use heating band or heating wire to heat the hopper. Heating band or heating wire is usually wound on the outer wall of the hopper, and heat is generated by electrification.

[0004] The pollution discharge hopper heat preservation anti -freezing device in prior art has big problem in energy consumption, because local temperature control cannot be realized, often needs to heat the whole hopper, leading to serious energy waste, at the same time, the whole heating mode is also difficult to make temperature control more reasonable and effective, may appear some parts temperature is too high, and other parts temperature is still low condition, influence heat preservation anti -freezing effect, for this, a kind of modular pollution discharge hopper winter heat preservation anti -freezing device is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a kind of modular pollution discharge hopper winter heat preservation anti -freezing device, to improve the big problem in energy consumption in prior art, because local temperature control cannot be realized, often needs to heat the whole hopper, leading to serious energy waste, at the same time, the whole heating mode is also difficult to make temperature control more reasonable and effective, may appear some parts temperature is too high, and other parts temperature is still low condition, influence heat preservation anti -freezing effect problem.

[0006] In order to realize the above purpose, the utility model has adopted the following technical scheme:

[0007] The utility model provides a modularization pollution discharge hopper winter heat preservation anti -freezing device, including the multi -shape heating module, the inside fixed connection of multi -shape heating module has the pollution discharge hopper body, the outside of pollution discharge hopper body is provided with first heating module, the inside of first heating module is provided with module installation box, the inside of module installation box is provided with module silica gel heating sheet, the side wall of module silica gel heating sheet is provided with module heat preservation layer, the side wall of module heat preservation layer is provided with module isolation fixed net, the side wall of module isolation fixed net is provided with module installation box cover, the inside of module installation box cover is provided with module installation box cover fixed hole, the side wall of module installation box is provided with module temperature sensor, the side wall fixed connection of module installation box has module installation box mounting ear, the lower surface of module installation box is provided with module device wire inlet;

[0008] As a further description of the above technical solutions:

[0009] The outside of the pollution discharge hopper body is provided with a second heating module, a fourth heating module, a fifth heating module, a sixth heating module, a seventh heating module, an eighth heating module, a ninth heating module, a tenth heating module, and an eleventh heating module.

[0010] As a further description of the above technical solutions:

[0011] The outside of the pollution discharge hopper body is provided with a second heating module, a fourth heating module, a fifth heating module, a sixth heating module, a seventh heating module, an eighth heating module, a ninth heating module, a tenth heating module, and an eleventh heating module.

[0012] As a further description of the above technical solutions:

[0013] The outside of the pollution discharge hopper body is provided with a second heating module, a fourth heating module, a fifth heating module, a sixth heating module, a seventh heating module, an eighth heating module, a ninth heating module, a tenth heating module, and an eleventh heating module.

[0014] As a further description of the above technical solutions:

[0015] The outside of the pollution discharge hopper body is provided with a second heating module, a fourth heating module, a fifth heating module, a sixth heating module, a seventh heating module, an eighth heating module, a ninth heating module, a tenth heating module, and an eleventh heating module.

[0016] As a further description of the above technical solutions:

[0017] The lower surface of the pollution discharge hopper body is provided with a ground belt.

[0018] As a further description of the above technical solutions:

[0019] The side wall of the multi -shape heating module is provided with a switching tower main lower hopper, and the side wall of the switching tower main lower hopper is provided with a switching tower platform.

[0020] As a further description of the above technical solutions:

[0021] The upper surface of the switching tower platform is fixedly connected with an electrical temperature control system.

[0022] The utility model has the advantages of the following:

[0023] In the utility model, the multi-shape heating module is installed on the outer wall of the waste discharging hopper connecting hopper through welding and bolt fixing, so that full coverage of the waste discharging hopper heating device is realized; the temperature sensor collects the temperature of each detection point on the outer side of the hopper wall of the waste discharging hopper and feeds back to the electrical temperature control system; the electrical temperature control system controls the multi-shape heating module in a point-to-point mode, so that local temperature control effect is realized; while saving energy consumption, the temperature control is more reasonable and effective. BRIEF DESCRIPTION OF DRAWINGS

[0024] Fig. 1 It is the structure front view of the utility model;

[0025] Fig. 2 It is the structure left view of the utility model;

[0026] Fig. 3 It is the each shape module installation box and box cover schematic view of the utility model.

[0027] LEGEND:

[0028] 1, multi-shape heating module;1-1, first heating module;1-1-1, module installation box;1-1-2, module silica gel heating sheet;1-1-3, module heat preservation layer;1-1-4, module isolation fixed net;1-1-5, module installation box cover;1-1-6, module installation box cover fixed hole;1-1-7, module installation box mounting lug;1-1-8, module temperature sensor;1-1-9, module device incoming line port;1-2, second heating module;1-3, third heating module;1-4, fourth heating module;1-5, fifth heating module;1-6, sixth heating module;1-7, seventh heating module;1-8, eighth heating module;1-9, ninth heating module;1-10, tenth heating module;1-11, eleventh heating module;2, electrical temperature control system;3, waste discharging hopper body;4, ground belt;5, main lower hopper of switching tower;6, switching tower platform. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0030] REFERENCE Figs. 1-3The utility model provides a kind of embodiment: a modularization pollution discharge hopper winter heat preservation anti-freezing device, including multi-shape heating module 1, its function is to provide heating function for pollution discharge hopper body 3, ensure that pollution discharge hopper does not appear material freezing etc. problems due to low temperature in winter, and the pollution discharge hopper body 3 is fixedly connected inside multi-shape heating module 1, the pollution discharge hopper body 3 is the core component of the whole device, for storing and discharging material, the pollution discharge hopper body 3 outside is provided with first heating module 1-1, first heating module 1-1 is provided with module installation box 1-1-1 inside, and module installation box 1-1-1 plays the role of fixing and protecting internal heating assembly, module installation box 1-1-1 is provided with module silica gel heating sheet 1-1-2 inside, module silica gel heating sheet 1-1-2 can generate heat, and the pollution discharge hopper body 3 is heated, effectively preventing material freezing. Module silica gel heating sheet 1-1-2 side wall is provided with module heat preservation layer 1-1-3, module heat preservation layer 1-1-3 can reduce heat loss, improve heating efficiency, module heat preservation layer 1-1-3 side wall is provided with module isolation fixed net 1-1-4, module isolation fixed net 1-1-4 plays the role of fixing and protecting internal assembly, module isolation fixed net 1-1-4 side wall is provided with module installation box cover 1-1-5, module installation box cover 1-1-5 can protect internal assembly from external environment, and also facilitate to overhaul and maintain internal assembly. Module installation box cover 1-1-5 is provided with module installation box cover fixing hole 1-1-6 inside, and the installation box cover can be fixed on the installation box firmly through the fixing hole, to ensure the stability of the device. Module installation box 1-1-1 side wall is provided with module temperature sensor 1-1-8, module temperature sensor 1-1-8 can monitor the temperature of pollution discharge hopper body 3 in real time, to provide accurate temperature data for electrical temperature control system 2, module installation box 1-1-1 side wall is fixedly connected with module installation box mounting lug 1-1-7, and the mounting lug is convenient for fixing module installation box outside pollution discharge hopper body 3, to ensure the firmness of installation. Module installation box 1-1-1 lower surface is provided with module device wire inlet 1-1-9, for connecting power supply and transmitting signal.The second heating module 1-2, the fourth heating module 1-4, the fifth heating module 1-5, the sixth heating module 1-6, the ninth heating module 1-9, the seventh heating module 1-7, the tenth heating module 1-10, the eighth heating module 1-8 and the eleventh heating module 1-11 are arranged outside the sewage hopper body 3, and these heating modules work together with the first heating module 1-1 to realize full coverage heating of the sewage hopper body 3, so that each part can be effectively heat preservation and anti-freezing, the ground belt 4 is arranged on the lower surface of the sewage hopper body 3, the ground belt 4 is used for conveying materials, the adapter tower main lower hopper 5 is arranged on the side wall of the multi-shape heating module 1, the adapter tower main lower hopper 5 is used for receiving materials from the upper part and guiding the materials into the sewage hopper body 3, the adapter tower platform 6 is arranged on the side wall of the adapter tower main lower hopper 5, the adapter tower platform 6 provides a mounting position for the electrical temperature control system 2, and also facilitates the operation and maintenance of the operator, the electrical temperature control system 2 is fixedly connected to the upper surface of the adapter tower platform 6, the electrical temperature control system 2 can control each heating module point by point according to the temperature data fed back by the module temperature sensor 1-1-8, so as to realize local temperature control effect, save energy consumption and make temperature control more reasonable and effective.

[0031] In use, the multi-shape heating module 1 is first fixed on the outer wall of the discharge hopper by welding or bolting, which can provide strong connection force and ensure that the multi-shape heating module 1 is stably fixed on the outer wall of the discharge hopper in various working environments and will not loosen or fall off due to vibration of the equipment, external force impact and other factors. At the same time, such installation method can ensure that the heating module is tightly attached to the outer wall of the hopper, realizing full coverage of the heating device of the discharge hopper. Through tight attachment, heat can be more efficiently transferred to each part of the discharge hopper, maximizing the effective heating of each part of the hopper and avoiding the situation that local heating is insufficient and the material freezes. At the same time, the module temperature sensor 1-1-8 in the device can collect the temperature of each detection point on the outer side of the discharge hopper wall in real time. The module temperature sensor 1-1-8 can accurately sense the temperature change of each part and provide accurate temperature data for the electrical temperature control system 2. These temperature data will be fed back to the electrical temperature control system 2 in a timely manner, so that the electrical temperature control system 2 can fully understand the temperature condition of the discharge hopper and provide a basis for precise control. The electrical temperature control system 2 can accurately control the multi-shape heating module 1 according to the received temperature information. The electrical temperature control system 2 has high intelligence and precision. When the temperature of a detection point is lower than the set temperature range, the electrical temperature control system 2 will increase the power of the heating module in this area and increase the heating intensity, which can quickly raise the temperature of the lower part and prevent the material from freezing in this part. When the temperature of the detection point reaches or exceeds the set temperature range, the electrical temperature control system 2 will reduce the power of the heating module in this area or even stop heating. This precise control method can save energy while achieving precise control of local temperature, making temperature control more reasonable and effective. Through accurate temperature control of each part, the discharge hopper can maintain an appropriate temperature in winter to prevent the material from freezing and ensure smooth production.

[0032] Working principle: when using the device, first of all, the multi-shape heating module 1 is firmly installed on the outer wall of the discharge hopper by welding or bolt fixation, which can ensure that the heating module is tightly attached to the outer wall of the hopper, realizing full coverage of the heating device of the discharge hopper, thereby ensuring that each part of the hopper can be effectively heated to the greatest extent, while the module temperature sensor 1-1-8 in the device can collect the temperature of each detection point on the outer side of the discharge hopper wall in real time, and these temperature data will be fed back to the electrical temperature control system 2 in time. The electrical temperature control system 2 can accurately control the multi-shape heating module 1 according to the received temperature information, when the temperature of a detection point is lower than the set temperature range, the electrical temperature control system 2 will increase the power of the heating module in this area accordingly, and improve the heating intensity, while when the temperature of the detection point reaches or exceeds the set temperature range, the electrical temperature control system 2 will reduce the power of the heating module in this area or even stop heating, in this way, the device can realize accurate control of local temperature while saving energy, making the temperature control more reasonable and effective, ensuring that the discharge hopper can maintain a suitable temperature in winter, preventing material freezing and ensuring smooth production.

[0033] Finally, it should be pointed out that: the above only preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application, for those skilled in the art, it can still be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A modular sewage hopper winter insulation and antifreeze device, comprising a multi-shaped heating module (1), characterized in that: The multi-shaped heating module (1) is internally fixedly connected to a sewage hopper body (3). A first heating module (1-1) is provided on the outside of the sewage hopper body (3). A module mounting box (1-1-1) is provided on the outside of the first heating module (1-1). A module silicone heating sheet (1-1-2) is provided inside the module mounting box (1-1-1). A module insulation layer (1-1-3) is provided above the module silicone heating sheet (1-1-2). A module isolation fixing net (1) is provided above the module insulation layer (1-1-3). -1-4), a module mounting box cover (1-1-5) is provided above the module isolation fixing net (1-1-4), a module mounting box cover fixing hole (1-1-6) is provided inside the module mounting box cover (1-1-5), a module temperature sensor (1-1-8) is provided on the side wall of the module mounting box (1-1-1), a module mounting box mounting ear (1-1-7) is fixedly connected to the side wall of the module mounting box (1-1-1), and a module device inlet (1-1-9) is provided on the lower surface of the module mounting box (1-1-1).

2. The modular sewage hopper winter insulation and antifreeze device according to claim 1, characterized in that: A second heating module (1-2) is provided on the outside of the sewage hopper body (3), and a fourth heating module (1-4) is provided on the outside of the sewage hopper body (3).

3. The modular sewage hopper winter insulation and antifreeze device according to claim 1, characterized in that: The sewage hopper body (3) is provided with a fifth heating module (1-5) on the outside, a sixth heating module (1-6) on the outside, and a ninth heating module (1-9) on the outside.

4. The modular sewage hopper winter insulation and antifreeze device according to claim 1, characterized in that: The outer side of the sewage hopper body (3) is provided with a seventh heating module (1-7) and the outer side of the sewage hopper body (3) is provided with a tenth heating module (1-10).

5. A modular sewage hopper winter insulation and antifreeze device according to claim 1, characterized in that: An eighth heating module (1-8) is provided on the outside of the sewage hopper body (3), and an eleventh heating module (1-11) is provided on the outside of the sewage hopper body (3).

6. The modular sewage hopper winter insulation and antifreeze device according to claim 1, characterized in that: A ground conveyor belt (4) is provided on the lower surface of the sewage hopper body (3).

7. The modular sewage hopper winter insulation and antifreeze device according to claim 1, characterized in that: The main discharge hopper (5) of the transfer tower is provided on the side of the main discharge hopper (3), and the transfer tower platform (6) is provided on the side wall of the main discharge hopper (5).

8. A modular sewage hopper winter insulation and antifreeze device according to claim 7, characterized in that: An electrical temperature control system (2) is fixedly connected to the upper surface of the transfer tower platform (6).

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