Full-automatic centralized disc supply system for welding wire plastic discs

Abstract

According to the full-automatic centralized disc supply system for the welding wire plastic discs, a plastic disc platform is arranged in the middle of a plurality of disc supply machines, and the position of a discharge port of the plastic disc platform is just aligned with a gripper of each disc supply machine; the tray feeding machine comprises a stand column, a three-axis walking mechanism, a gripper and a cross beam guide rail. The number of the stand columns is multiple, and a stand column span is formed between every two adjacent stand columns. The stand columns are provided with cross beam guide rails and fixedly connected with the cross beam guide rails. A three-axis walking mechanism is mounted on the cross beam guide rail and is in sliding connection with the cross beam guide rail; a gripper is arranged at the tail end of the Z-axis of the three-axis walking mechanism, and the gripper of the tray feeding machine just faces the position over a hopper of the tray supplying machine. The control system is electrically connected with the tray supplying machine, the plastic tray platform and the tray conveying machine. The tray feeding machine and the plastic tray platform are respectively provided with a tray identifying sensor, and the tray identifying sensors are electrically connected with the control system. According to the utility model, the welding wire production process is more intelligent, the production efficiency is improved, the labor intensity of workers is reduced, and the production cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to welding wire wire rod production field, concretely relates to a kind of welding wire plastic tray full-automatic centralized tray supply system. BACKGROUND

[0002] In the full-automatic welding wire layer winding and dividing process, one of the work is to put empty plastic tray into tray supply machine for full-automatic layer winding and dividing;Previously, this work needs to be completed manually, with the increase of full-automatic welding wire layer winding machine group in each welding wire factory, and the demand of smart factory, reduce the labor intensity of workers, there is an urgent need for a centralized tray supply system, which puts the required empty plastic tray into a platform, and then automatically divides the empty plastic tray on the platform to the tray supply machine of each full-automatic layer winding machine group, so that manual work is not needed to be put into each machine group. SUMMARY

[0003] The technical problem to be solved by the utility model is how to solve the problem of centralized supply of plastic trays in the automatic layer winding process of welding wire factory, and provide a kind of welding wire plastic tray full-automatic centralized tray supply system, so that welding wire production process is more intelligent, improve production efficiency, reduce the labor intensity of workers and production cost.

[0004] In order to solve the above technical problems, the utility model adopts the following technical scheme:

[0005] The welding wire plastic tray full-automatic centralized tray supply system comprises a plurality of tray supply machines, a tray feeding machine, a plastic tray platform and a control system;A plastic tray platform is arranged between the plurality of tray supply machines, and the discharge port of the plastic tray platform is just aligned with the gripper of the tray feeding machine;

[0006] The tray feeding machine comprises a plurality of columns, a three-axis walking mechanism, a gripper and a cross beam guide rail;Among them, the adjacent two columns are one column span;The cross beam guide rail is arranged on the column, and the column and the cross beam guide rail are fixedly connected;The three-axis walking mechanism is installed on the cross beam guide rail, and the three-axis walking mechanism and the cross beam guide rail are slidingly connected;The Z-axis end of the three-axis walking mechanism is provided with a gripper, and the gripper of the tray feeding machine is just above the hopper of the tray supply machine;

[0007] The control system is electrically connected with the tray supply machine, the plastic tray platform and the tray feeding machine respectively;The tray supply machine and the plastic tray platform are both provided with a disc recognition sensor, and the disc recognition sensor is electrically connected with the control system.

[0008] The tray supply machines are arranged in sequence on the production line, and are arranged on a straight line, and each tray supply machine is located within one column span.

[0009] The plastic tray platform comprises a first plastic tray platform and a second plastic tray platform, and the first plastic tray platform and the second plastic tray platform are both installed within one column span of the tray feeding machine.

[0010] The welding wire production process is more intelligent, production efficiency is improved, labor intensity of workers is reduced, and production cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 Front view of the welding wire plastic tray full-automatic centralized tray feeding system;

[0012] Figure 2 Front view of the welding wire plastic tray full-automatic centralized tray feeding system;

[0013] Figure 3 Control principle diagram of the welding wire plastic tray full-automatic centralized tray feeding system. DETAILED DESCRIPTION

[0014] In order to make the purpose, technical scheme and advantages of the utility model more clear, the technical scheme in the utility model will be described clearly and completely below in combination with drawings. Obviously, the described embodiments are some of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0015] As shown in Figure 1 , Figure 2 , Figure 3 The welding wire plastic tray full-automatic centralized tray feeding system realizes that empty plastic trays are put into a platform, and then the empty plastic trays on the platform are automatically distributed to each full-automatic layer winding machine group tray feeder. The whole process is automatically controlled according to the demand distribution.

[0016] As shown in Figure 1 , Figure 2 A welding wire plastic tray full-automatic centralized tray feeding system comprises a plurality of tray feeders 1, a tray feeder 3, a plastic tray platform 2 and a control system 4. The tray feeders 1 are arranged in sequence on a production line, are sequentially numbered as a first tray feeder 11, a second tray feeder 12,..., and an Nth tray feeder 1N, are on a straight line, and each tray feeder is located within a column span.

[0017] The plastic tray platform 2 is arranged in the middle of the plurality of tray feeders. The plastic tray platform 2 comprises a first plastic tray platform 21 and a second plastic tray platform 22. The first plastic tray platform 21 and the second plastic tray platform 22 are both installed within a column span of the tray feeder 3. The discharge port of the plastic tray platform 2 is just aligned with the gripper of the tray feeder 3.

[0018] The tray feeding machine 3 is a group of straight-line arranged trusses, comprising a plurality of columns 31, a three-axis walking mechanism 32, a gripper 33 and a cross beam guide rail 34.

[0019] The control system 4 is electrically connected with the tray feeding machine 1, the plastic tray platform 2 and the tray feeding machine 3 respectively.

[0020] As shown in Figure 3 The working principle of the utility model is as follows: when the plastic trays in the hopper of one of the tray feeding machines are used to a certain number, the tray recognition sensor on the tray feeding machine 1 is triggered to send a demand for tray loading signal, and the control system sends an instruction to the tray feeding machine 3 after receiving the signal, so that the three-axis walking mechanism 32 of the tray feeding machine 3 is controlled to take the plastic trays from the plastic tray platform 2, and the gripper 33 of the tray feeding machine 3 directly sends the plastic trays to the tray feeding machine 1 that sends the demand for trays after completing the taking of the plastic trays.

[0021] The utility model has the advantages of

[0022] 1. The utility model realizes centralized tray feeding in the working process of multiple automatic layer winding machines, so that the tray feeding process of a single layer winding machine does not need manual operation, reduces the labor intensity of workers and improves the production efficiency.

[0023] 2. Each hopper of the tray feeding machine 1 is provided with a tray recognition sensor, which automatically feeds back information when the plastic trays need to be added, and the control system 4 automatically calculates and distributes the plastic trays according to the demand, so that the whole process is automatically controlled without manual intervention.

[0024] 3. After automation, one worker can add plastic trays to the plastic tray platform 2 when checking or when the plastic tray platform 2 is short of plastic trays, so that the operation time is short, the demand of the whole production line can be met without increasing the number of workers, the labor cost and management cost of the manufacturer are reduced, and the economic benefit is improved.

[0025] 4. The control system realizes digital control, has high control precision and is easy to operate, and realizes automatic production.

[0026] 5. The tray feeding machine, the plastic tray platform and the tray feeding machine are connected through a wireless network bridge to avoid the movement of a large number of signal lines along the truss and chain, reduce the equipment failure caused by the damage of the signal lines and reduce the maintenance workload.

[0027] 6、The multiple plastic tray platforms 2 can meet the demand of the tray supply machines 1, and the centralized tray supply system can sequentially circulate the material bins to prepare the trays, so that the operators can uniformly supplement the plastic trays of the same specification, and the frequent supplement can be reduced.

[0028] 7、The tray supply machine 1 and the plastic tray platform 2 are connected by a network cable to establish communication, and the switch of each device has a backup power supply, which can ensure the normal network communication in the case of power failure of the device.

[0029] Finally, it should be noted that the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application have been described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A full-automatic centralized dispensing system for plastic welding wire trays, characterized in that: Including several disc feeder (1), disc feeder (3), plastic disc platform (2) and control system (4);In the middle of multiple disc feeder is provided with plastic disc platform (2), the discharge port position of plastic disc platform (2) is just aligned with the gripper of disc feeder (3); The disc feeder (3) includes column (31), three-axis walking mechanism (32), gripper (33) and crossbeam guide rail (34);Among them, the column (31) is multiple, and the adjacent two columns (31) are a column span;The column (31) is provided with crossbeam guide rail (34), and the column (31) is fixedly connected with the crossbeam guide rail (34);Three-axis walking mechanism (32) is installed on the crossbeam guide rail (34), and the three-axis walking mechanism (32) is slidably connected with the crossbeam guide rail (34);The Z axis end of three-axis walking mechanism (32) is provided with gripper (33), and the gripper (33) of disc feeder (3) is just opposite to the upper of disc feeder (1) hopper; The control system (4) is electrically connected with the disc feeder (1), the plastic disc platform (2) and the disc feeder (3) respectively;Disc feeder (1), plastic disc platform (2) are all equipped with disc recognition sensor, and the disc recognition sensor is electrically connected with the control system (4).

2. The full automatic centralized dispensing system of plastic spool of welding wire according to claim 1, characterized in that: Disc feeder (1) is arranged in sequence on the production line, and they are on a straight line, and each disc feeder (1) is located in a column span.

3. The full automatic centralized spooling system of plastic spool of welding wire according to claim 1, characterized in that: The plastic disc platform (2) includes first plastic disc platform (21) and second plastic disc platform (22), and the first plastic disc platform (21) and the second plastic disc platform (22) are installed in one column span of the disc feeder (3).

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