Wear-resistant bubble film processing, conveying and tensioning equipment
By combining a tension sensor and a servo motor, the tension of the bubble wrap is automatically adjusted, solving the problem of unstable tension during transmission, ensuring stable transmission of the bubble wrap and removal of foreign objects, and improving the effectiveness of the equipment.
Patent Information
- Application Number
- CN202520004717.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-01-02
AI Technical Summary
Existing bubble wrap processing and conveying tensioning equipment cannot automatically adjust the tension, causing the bubble wrap to be easily stretched and deformed during conveyance.
By employing a combination of tension sensor and servo motor, the tension of the bubble film is automatically adjusted by detecting changes in tension. The tension is kept constant by the cooperation of guide post and connecting arm, and foreign objects are removed by brush strip.
It achieves automatic adjustment of bubble wrap tension, avoids stretching and deformation, improves the stability of the transmission process, and removes foreign objects from the bubble wrap.
Smart Images

Figure CN223592067U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bubble film processing technology, and more specifically, to a wear-resistant bubble film processing, transmission and tensioning device. Background Technology
[0002] Bubble wrap is a product made primarily of high-pressure polyethylene, with added whitening agents, opening agents, and other auxiliary materials, extruded and vacuum-formed into bubbles at approximately 230 degrees Celsius. It is a lightweight, transparent, non-toxic, and odorless new type of plastic packaging material that provides moisture protection, cushioning, and insulation for products. It is also called bubble pad.
[0003] In the production and processing of bubble wrap, the finished bubble wrap needs to be transported and wound up. To improve the winding effect, tensioning equipment is required to tension the bubble wrap. However, the bubble wrap processing and conveying tensioning equipment currently on the market still has some shortcomings. During the conveying and winding process, the linear speed of the winding roller and the unwinding roller changes as the conveying progresses, causing the internal tension of the bubble wrap to change during the tensioning process. However, most of the bubble wrap processing and conveying tensioning equipment on the market has a simple structure and is not convenient for automatically adjusting the tension of the bubble wrap during the conveying process, which makes the bubble wrap prone to stretching and deformation during transport. Therefore, we propose a wear-resistant bubble wrap processing and conveying tensioning equipment to solve the above-mentioned problems. Utility Model Content
[0004] 1. Technical problems to be solved
[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a wear-resistant bubble film processing and conveying tensioning device, which can keep the tension constant and automatically adjust the tension of the bubble film during the conveying process, so as to avoid the wear-resistant bubble film from being stretched or deformed during the conveying process.
[0006] 2. Technical Solution
[0007] To solve the above problems, the present invention adopts the following technical solution.
[0008] A wear-resistant bubble film processing and tensioning device includes a base, two upright plates symmetrically fixedly connected to the edges of the upper surface of the base, and a conveying roller rotatably connected to the top of the upright plates. Supports symmetrically fixedly connected to the edges of the upper surface of the base are arranged between the upright plates. A double-headed screw is rotatably connected between the tops of the supports. A servo motor with its power output end connected to the double-headed screw is mounted on one of the supports. Guide holes in a straight line structure are longitudinally opened on the surface of each support.
[0009] The outer wall of the movable seat is integrally formed with a connecting stud in symmetry;
[0010] A mounting seat is arranged directly below the double-end screw rod, a connecting shaft rod is welded to the upper portion of the mounting seat through an ear plate, guide columns are welded to both ends of the mounting seat and are in sliding connection with the guide holes, and a tension sensor is mounted below the mounting seat;
[0011] A connecting arm is mounted between the connecting shaft rod and the corresponding connecting stud.
[0012] A control host is mounted to the outer wall of the vertical plate.
[0013] Further, a brush strip corresponding to the conveying roller is symmetrically mounted on one of the vertical plates, and the bristles of the symmetrically arranged brush strips are in close contact with each other.
[0014] Further, both ends of the double-end screw rod are provided in a smooth surface structure, and bearings are mounted at the positions where the ends of the double-end screw rod are combined with the bracket.
[0015] Further, one end of the double-end screw rod close to the servo motor penetrates the bracket, and the penetrating end of the double-end screw rod is connected with the power output shaft of the servo motor through a shaft coupling.
[0016] Further, bearings are mounted at both ends of the connecting arm, and the bearings are in interference connection with the connecting stud and the connecting shaft rod, respectively.
[0017] Further, the outer wall of the guide column is in close contact with the inner wall of the guide hole, and the inner wall of the guide hole is coated with lubricating grease.
[0018] Further, the output end of the tension sensor is electrically connected with the input end of the control host, and the output end of the control host is electrically connected with the input end of the servo motor.
[0019] 3. Beneficial effects
[0020] Compared with the prior art, the utility model has the advantages that:
[0021] (1) the scheme, the tension of the wear-resistant bubble film is detected through the tension sensor, when the tension is small, the power output end of the servo motor is rotated clockwise through the control host, the guiding column cooperates with the guiding hole opened on the support to slide down, and the connecting arm is rotated through the connection of the two ends of the connecting arm and the connecting column head and the connecting shaft, so that the included angle between the connecting arms is small, thereby increasing the tension of the wear-resistant bubble film, and vice versa, the tension of the wear-resistant bubble film is reduced, the tension of the bubble film in the transmission process is automatically adjusted by keeping the tension constant, and the pulling and deformation of the wear-resistant bubble film in the conveying process is avoided.
[0022] (2) the scheme, the wear-resistant bubble film in the conveying process passes between the two symmetrically arranged brush strips, so that the foreign matter adhered on the wear-resistant bubble film can be cleaned by the bristles on the brush strip. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0024] Figure 2 It is a mounting seat structure schematic view of the utility model;
[0025] Figure 3 It is a tension sensor structure schematic view of the utility model;
[0026] Figure 4 It is a movable seat structure schematic view of the utility model.
[0027] Mark explanation in the drawing:
[0028] 1, base; 2, vertical plate; 3, conveying roller; 4, support; 5, double head screw; 6, servo motor; 7, movable seat; 8, connecting column head; 9, mounting seat; 10, connecting shaft; 11, connecting arm; 12, guiding column; 13, guiding hole; 14, tension sensor; 15, control host; 16, brush strip. DETAILED DESCRIPTION
[0029] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model; Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments, based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the protection scope of the utility model.
[0030] Embodiment:
[0031] Please refer to Figures 1-4The utility model provides a kind of wear-resistant bubble film processing transmission tensioning equipment, including base 1, two two symmetrical fixed connection on the edge portion of the upper surface of base 1 vertical plate 2 and rotationally connected in the top of vertical plate 2 conveying roller 3, vertical plate 2 between being provided with the support 4 of symmetrical fixed connection on the edge portion of the upper surface of base 1, the top of support 4 is rotationally connected with double head screw 5 between, one of support 4 is equipped with servo motor 6, and the power output end of servo motor 6 is drivingly connected with double head screw 5, the surface of support 4 is longitudinally provided with the guide hole 13 of the linear structure arrangement;
[0032] Double head screw 5 is symmetrically screwed with movable seat 7, and the outer wall of movable seat 7 is integrally formed with connecting stud 8 symmetrically;
[0033] The lower side of double head screw 5 is provided with mounting seat 9, the upper side of mounting seat 9 is welded with connecting shaft 10 through lug plate, the both ends of mounting seat 9 are welded with guide column 12 slidably connected with guide hole 13, and the lower side of mounting seat 9 is provided with tension sensor 14;
[0034] Connecting arm 11 is installed between connecting shaft 10 and corresponding connecting stud 8;
[0035] The outer wall of vertical plate 2 is provided with control host 15;
[0036] It should be noted that, when using the wear-resistant bubble film processing transmission tensioning equipment, first, cooperate with the deviation corrector to make the wear-resistant bubble film pass over the upper side of one of the conveying rollers 3, then pass over the bottom of the tension guide wheel on the tension sensor 14, and finally pass over the upper side of the other conveying roller 3 and be connected with the winding device;
[0037] In the process of conveying and winding the wear-resistant bubble film, a constant tension is set by using the control host 15, a set of forward and reverse programs is set for the servo motor 6 by using the control host 15, the tension of the wear-resistant bubble film is detected by the tension sensor 14, when the tension is small, the power output end of the servo motor 6 is controlled to rotate clockwise by the control host 15, the guide column 12 slides downward by cooperating with the guide hole 13 opened on the support 4, and the connecting arm 11 is rotated by the two ends of the connecting arm 11 cooperating with the connecting stud 8 and the connecting shaft 10 respectively, so that the included angle between the connecting arms 11 becomes smaller, thereby increasing the tension of the wear-resistant bubble film, and vice versa. By keeping the tension constant, the tension of the bubble film during transmission is automatically adjusted, to avoid pulling and deformation of the wear-resistant bubble film during conveying.
[0038] As shown in Figure 1 One of the vertical plates 2 is symmetrically provided with brush bar 16 corresponding to the conveying roller 3, and the bristles of the symmetrically arranged brush bars 16 are mutually attached;
[0039] It should be noted that the wear-resistant bubble film in the conveying process passes between two symmetrically arranged brush strips 16, so that the foreign matter adhered to the wear-resistant bubble film can be cleaned by the bristles on the brush strip 16.
[0040] As shown in FIGS. Figure 4 Both ends of the double-headed screw 5 are provided in a smooth structure, and bearings are installed at the positions where the end portions of the double-headed screw 5 are combined with the support 4. The end of the double-headed screw 5 close to the servo motor 6 penetrates through the support 4, and the penetrating end of the double-headed screw 5 is connected with the power output shaft of the servo motor 6 through a shaft coupling.
[0041] It should be noted that the resistance of the double-headed screw 5 in the rotating process is reduced, the revolving accuracy of the end portion of the double-headed screw 5 is ensured, and the power transmitted by the servo motor 6 can be normally transmitted to the double-headed screw 5.
[0042] As shown in FIGS. Figure 2 , Figure 4 Both ends of the connecting arm 11 are provided with bearings, and the bearings are respectively connected with the connecting stud 8 and the connecting shaft 10 in an interference fit.
[0043] It should be noted that the revolving accuracy of the end portion of the connecting arm 11 in the swinging process is ensured.
[0044] As shown in FIGS. Figure 1 , Figure 2 The outer wall of the guide column 12 is fitted with the inner wall of the guide hole 13, and the inner wall of the guide hole 13 is coated with lubricating grease.
[0045] It should be noted that the friction between the guide column 12 and the guide hole 13 is reduced, and the wear between the guide column 12 and the guide hole 13 is effectively reduced.
[0046] As shown in FIGS. Figure 1 , Figure 3 The output end of the tension sensor 14 is electrically connected with the input end of the control host 15, and the output end of the control host 15 is electrically connected with the input end of the servo motor 6.
[0047] It should be noted that the model of the tension sensor 14 can be RYNWOOG2.
[0048] In use: first, cooperate with the deviation corrector to make the wear-resistant bubble film pass above one of the conveying rollers 3, then pass below the tension guide pulley of the tension sensor 14, and finally pass above the other conveying roller 3 and be connected with the winding device.
[0049] In the process of conveying and winding the wear-resistant bubble film, a constant tension is set by using the control host 15, and a set of forward and reverse rotation program is set for the servo motor 6 by using the control host 15, the tension of the wear-resistant bubble film is detected by the tension sensor 14, when the tension is small, the power output end of the servo motor 6 is controlled by the control host 15 to rotate clockwise, the guide column 12 is matched with the guide hole 13 opened on the support 4 to slide downward, and the two ends of the connecting arm 11 are matched with the connecting column head 8 and the connecting shaft 10 to rotate, so that the included angle between the connecting arms 11 is reduced, thereby increasing the tension of the wear-resistant bubble film, and vice versa.
[0050] The above is only the preferred specific implementation of the present application; however, the protection scope of the present application is not limited to this. Any person skilled in the art, according to the technical scheme and the improvement concept of the present application, should be covered in the protection scope of the present application.
Claims
1. A wear-resistant bubble film processing transmission tensioning device, comprising a base (1), a vertical plate (2) fixedly connected to the edge of the upper surface of the base (1) in pairs and symmetrically, and a transmission roller (3) rotatably connected to the top end of the vertical plate (2), characterized in that: The stand (2) between the setting has the symmetric fixed connection on the base (1) upper surface edge part's support (4), the top of support (4) between the double head screw rod (5) is connected, one of the support (4) on the installation power output end and the double head screw rod (5) transmission connection servo motor (6), the surface of support (4) is longitudinally set up and is set up in the guide hole (13) of the one type structure; The double head screw rod (5) is symmetrically screwed with a movable seat (7), and the outer wall of the movable seat (7) is integrally formed with a connecting stud (8); The double head screw rod (5) is provided below the mounting seat (9), the mounting seat (9) is provided above the connecting shaft (10) by the ear plate welding, the mounting seat (9) is provided with a guide column (12) which is slidably connected with the guide hole (13) at both ends, and the mounting seat (9) is provided below the tension sensor (14); The connecting arm (11) is installed between the connecting shaft (10) and the corresponding connecting stud (8); The outer wall of the vertical plate (2) is provided with a control host (15).
2. A bubble film processing tensioning apparatus according to claim 1, wherein: One of the vertical plates (2) is symmetrically provided with a brush bar (16) corresponding to the conveying roller (3), and the bristles of the symmetrically arranged brush bars (16) are mutually attached.
3. A bubble film processing tensioning apparatus according to claim 1, wherein: Both ends of the double head screw rod (5) are provided in a smooth surface structure, and the end of the double head screw rod (5) is provided with a bearing.
4. A bubble film wear resistant processing and transport tensioning apparatus as defined in claim 1, wherein: The end of the double head screw rod (5) close to the servo motor (6) penetrates the support (4), and the penetrating end of the double head screw rod (5) is connected with the power output shaft of the servo motor (6) through a shaft coupling.
5. A bubble film wear resistant processing and transfer tensioning apparatus as defined in claim 1, wherein: Both ends of the connecting arm (11) are provided with bearings, and the bearings are respectively connected with the connecting stud (8) and the connecting shaft (10) in interference.
6. A bubble film wear resistant processing and transport tensioning apparatus as defined in claim 1, wherein: The outer wall of the guide column (12) is attached to the inner wall of the guide hole (13), and the inner wall of the guide hole (13) is coated with lubricating grease.
7. A bubble film wear resistant processing and transfer tensioning apparatus as defined in claim 1, wherein: The output end of the tension sensor (14) is electrically connected with the input end of the control host (15), and the output end of the control host (15) is electrically connected with the input end of the servo motor (6).