Packing paper mechanism for photovoltaic frame stacking

By designing a paper padding mechanism that includes connectors, rotating shafts, placement wheels, and rollers, the problems of paper tape jamming and breakage in photovoltaic frame stacking were solved, achieving efficient paper tape shaping and stable equipment operation.

CN223592087UActive Publication Date: 2025-11-25SHANGHAI YINKAI PRECISION MASCH MFG CO LTD
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Patent Information

Application Number
CN202423296218.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-25
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing paper padding mechanisms for photovoltaic frame stacking are prone to jamming and paper tape breakage, affecting production efficiency and increasing equipment failure rate.

Method used

A paper padding mechanism is designed, which includes a connector, a rotating shaft, a placement wheel, an upper anti-rotation head, a lower anti-rotation head, an upper roller, and a lower roller. The paper tape is driven to wind by rotating gears and fixed between the upper and lower anti-rotation heads. Combined with the extrusion molding of the upper and lower rollers, it prevents jamming and initially shapes the paper tape.

Benefits of technology

It effectively prevents jamming, avoids paper tape breakage, improves production efficiency, and reduces equipment failure rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of packing paper mechanisms, in particular to a packing paper mechanism for stacking photovoltaic frames, which comprises a connecting piece, a rotating shaft and two placing wheels, the two placing wheels are fixedly connected onto the rotating shaft, one end of the rotating shaft is rotatably connected onto the connecting piece, an upper anti-rotating head and a lower anti-rotating head are fixedly arranged on the connecting piece, and the upper anti-rotating head and the lower anti-rotating head are fixedly connected onto the connecting piece. A gap exists between the upper anti-rotating head and the lower anti-rotating head, the upper anti-rotating head and the two placing wheels are located on the same side of the connecting piece, and the upper anti-rotating head and the lower anti-rotating head are both located above the two placing wheels. According to the paper tape shaping device, the paper tape can be preliminarily shaped, the jamming phenomenon is prevented, the breakage of the paper tape is avoided, the production efficiency is improved, and the failure rate of equipment is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of paper cushion mechanism, specifically relates to a paper cushion mechanism for photovoltaic frame stacking. BACKGROUND

[0002] Photovoltaic frame stacking is an important process in the production of photovoltaic modules. The purpose is to efficiently and orderly stack the processed photovoltaic frame, so as to facilitate subsequent transportation and storage. This process usually involves automated equipment to improve production efficiency and reduce manual intervention.

[0003] The existing paper cushion mechanism for photovoltaic frame stacking still has the following problems to be improved: the existing paper cushion mechanism for photovoltaic frame stacking directly puts paper through a template, which can easily cause jamming, paper strip breakage, and even damage to the equipment. Not only affects the production efficiency, but also increases the maintenance cost and equipment failure rate, which constitutes a significant obstacle to the automation process of photovoltaic frame stacking. UTILITY MODEL CONTENT

[0004] To solve the above problems in the prior art, the utility model provides a paper cushion mechanism for photovoltaic frame stacking, which can preliminarily shape the paper strip, prevent jamming, avoid paper strip breakage, increase production efficiency, and reduce equipment failure rate.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A paper cushion mechanism for photovoltaic frame stacking, comprising a connecting piece, a rotating shaft and two placing wheels, both of which are fixedly connected to the rotating shaft, one end of the rotating shaft is rotatably connected to the connecting piece;

[0007] The connecting piece is fixedly provided with an upper anti-rotation head and a lower anti-rotation head, there is a gap between the upper anti-rotation head and the lower anti-rotation head, the upper anti-rotation head and the two placing wheels are located on the same side of the connecting piece, and the upper anti-rotation head and the lower anti-rotation head are located above the two placing wheels.

[0008] Further, a rotating gear is provided on the rotating shaft, and the rotating gear and the two placing wheels are located on both sides of the connecting piece.

[0009] Further, a fixed support is fixedly provided on the side of the connecting piece away from the upper anti-rotation head, and a supporting plate is fixedly provided at the lower end of the fixed support.

[0010] Further, two fixed pieces are detachably provided on the outside of the upper anti-rotation head and the lower anti-rotation head, and both of the fixed pieces are C-shaped structures.

[0011] Further, the rear of the fixing support is provided with an upper roller and a lower roller, the upper roller is rotationally arranged on an upper roller shaft, the lower roller is rotationally arranged on a lower roller shaft, and the two ends of the upper roller shaft are rotationally provided with a roller support respectively.

[0012] Further, the two ends of the lower roller shaft are rotationally connected between the two roller supports respectively, the upper roller is located at the upper end of the lower roller, the upper roller has a funnel-shaped structure, the lower roller has a rhombic structure, and the upper roller and the lower roller are matched.

[0013] Further, the rear of the upper roller and the lower roller is provided with an upper forming die plate and a lower forming die plate, the upper forming die plate is located above the lower forming die plate, and a triangular groove is formed between the upper forming die plate and the lower forming die plate.

[0014] Further, a paper tape is arranged between the two placing wheels, the shape of the triangular groove is the same as the shape of the contact surface between the upper roller and the lower roller, and the upper end of the fixing support, the lower end of the lower forming die plate and the lower end of the two roller supports are located on the same horizontal plane.

[0015] The utility model discloses the beneficial effects are:

[0016] (1) through setting up the upper anti-rotation head, lower anti-rotation head and placing wheel, can reach the technical effect is two placing wheels and are fixedly connected on the rotating shaft, and one end of rotating shaft is rotatably connected on connecting piece, and connecting piece is fixedly provided with upper anti-rotation head and lower anti-rotation head, and there is gap between upper anti-rotation head and lower anti-rotation head, and upper anti-rotation head and two placing wheels are located on the same side of connecting piece, and upper anti-rotation head and lower anti-rotation head are located above two placing wheels;

[0017] The paper tape is wound on the rotating shaft between the two placing wheels, the rotating gear is driven to rotate by the motor, the rotating shaft is driven to rotate, the two placing wheels and the paper tape are driven to rotate, the paper tape passes between the upper anti-rotation head and the lower anti-rotation head, the upper anti-rotation head and the lower anti-rotation head can be fixed in position before the paper tape enters the upper roller and the lower roller, to prevent the paper tape from being stuck, and to avoid affecting subsequent operations.

[0018] (2) through setting up the upper roller, lower roller, upper forming die plate and lower forming die plate, can reach the technical effect is that the rear of the fixing support is provided with an upper roller and a lower roller, the upper roller is rotationally arranged on an upper roller shaft, the lower roller is rotationally arranged on a lower roller shaft, the two ends of the upper roller shaft are rotationally provided with a roller support respectively, the two ends of the lower roller shaft are rotationally connected between the two roller supports respectively, the upper roller is located at the upper end of the lower roller, the upper roller has a funnel-shaped structure, the lower roller has a rhombic structure, and the upper roller and the lower roller are matched.

[0019] The paper tape is pressed between the upper roller and the lower roller, and the paper tape is firstly pressed and formed, and then the upper roller and the lower roller can preliminarily shape the paper tape between the upper forming die plate and the lower forming die plate, so that the paper tape is prevented from being broken, the production efficiency is increased, and the failure rate of the equipment is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in combination with the drawings.

[0021] Figure 1 It is a perspective view of the utility model;

[0022] Figure 2 It is Figure 1 It is a partial enlarged view of A in the middle;

[0023] Figure 3 It is a perspective view of the upper roller and the lower roller in the utility model;

[0024] Figure 4 It is a perspective view of the upper forming die plate and the lower forming die plate in the utility model;

[0025] Main element symbol explanation:

[0026] In the drawing: 1, rotating gear; 2, support plate; 3, connecting piece; 4, fixed support; 5, rotating shaft; 6, placing wheel; 7, lower anti-rotation head; 8, upper anti-rotation head; 9, fixing piece; 10, lower roller; 11, upper roller; 12, upper roller shaft; 13, lower roller shaft; 14, roller support; 15, lower forming die plate; 16, upper forming die plate. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments; based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0028] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present application, it is necessary to explain that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be understood broadly, for example, "connected" can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0030] Referring to Figures 1 to 4 The utility model discloses a kind of paper pad mechanisms for photovoltaic frame stacking, including connecting piece 3, rotating shaft 5 and two placement wheels 6, two placement wheels 6 are fixedly connected on rotating shaft 5, one end of rotating shaft 5 is rotatably connected on connecting piece 3.

[0031] Upper anti-rotation head 8 and lower anti-rotation head 7 are fixedly arranged on connecting piece 3, and there is a gap between upper anti-rotation head 8 and lower anti-rotation head 7. Upper anti-rotation head 8 and the two placement wheels 6 are located on the same side of the connecting piece 3, and upper anti-rotation head 8 and lower anti-rotation head 7 are located above the two placement wheels 6.

[0032] Rotating gear 1 is sleeved on rotating shaft 5, and rotating gear 1 and the two placement wheels 6 are located on both sides of connecting piece 3.

[0033] A fixed support 4 is fixedly arranged on the side of the connecting piece 3 away from the upper anti-rotation head 8, and a support plate 2 is fixedly arranged at the lower end of the fixed support 4.

[0034] Two fixed pieces 9 are detachably arranged outside the upper anti-rotation head 8 and the lower anti-rotation head 7, and the two fixed pieces 9 are in C-shaped structure.

[0035] The upper anti-rotation head 8 and the lower anti-rotation head 7 can be fixed in position before the paper tape enters the upper roller 11 and the lower roller 10, preventing the phenomenon of jamming and avoiding affecting subsequent operations.

[0036] The upper roller 11 is rotatably arranged on the upper roller shaft 12, and the lower roller 10 is rotatably arranged on the lower roller shaft 13. The two ends of the upper roller shaft 12 are rotatably provided with a roller support 14.

[0037] The two ends of the lower roller shaft 13 are rotatably connected between the two roller supports 14, and the upper roller 11 is located at the upper end of the lower roller 10. The upper roller 11 is in a funnel-shaped structure, and the lower roller 10 is in a diamond-shaped structure. The upper roller 11 and the lower roller 10 cooperate with each other.

[0038] The rear of the upper roller 11 and the lower roller 10 is provided with an upper forming die plate 16 and a lower forming die plate 15, the upper forming die plate 16 is above the lower forming die plate 15, and a triangular groove is formed between the upper forming die plate 16 and the lower forming die plate 15.

[0039] The upper roller 11 and the lower roller 10 can preliminarily shape the paper strip, avoid the breakage of the paper strip, increase the production efficiency, and reduce the failure rate of the equipment.

[0040] The paper strip is arranged between the two placing wheels 6, the triangular groove has the same shape as the contact surface between the upper roller 11 and the lower roller 10, the upper end of the fixed support 4, the lower end of the lower forming die plate 15 and the lower end of the two roller supports 14 are located on the same horizontal plane.

[0041] The working principle and the use process of the utility model are as follows: the paper strip is wound on the rotating shaft 5 between the two placing wheels 6, the paper strip sequentially passes between the upper anti-rotation head 8 and the lower anti-rotation head 7, between the upper roller 11 and the lower roller 10, between the upper forming die plate 16 and the lower forming die plate 15, the rotating gear 1 is driven to rotate by the motor, the rotating shaft 5 is driven to rotate, the two placing wheels 6 and the paper strip are driven to rotate, the paper strip passes between the upper anti-rotation head 8 and the lower anti-rotation head 7, is extruded between the upper roller 11 and the lower roller 10, so that the paper strip is first pressed and formed, and then passes between the upper forming die plate 16 and the lower forming die plate 15.

[0042] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form, although the utility model has been disclosed as above, however, it is not used to limit the utility model, any person skilled in the art, without departing from the technical scheme of the utility model, can make some changes or modifications for equivalent embodiments with the disclosed technical content, but as long as it does not depart from the technical scheme of the utility model, according to the technical essence of the utility model, any modification, equivalent change and modification of the above embodiment are still within the scope of the utility model technical scheme.

Claims

1. A padding paper mechanism for stacking photovoltaic frames, characterized in that: It includes a connector (3), a rotating shaft (5) and two placement wheels (6), both of which are fixedly connected to the rotating shaft (5), and one end of the rotating shaft (5) is rotatably connected to the connector (3); An upper anti-rotation head (8) and a lower anti-rotation head (7) are fixedly provided on the connector (3). There is a gap between the upper anti-rotation head (8) and the lower anti-rotation head (7). The upper anti-rotation head (8) and the two placement wheels (6) are located on the same side of the connector (3). The upper anti-rotation head (8) and the lower anti-rotation head (7) are both located above the two placement wheels (6).

2. The padding paper mechanism for photovoltaic frame stacking according to claim 1, characterized in that: A rotating gear (1) is fitted on the rotating shaft (5), and the rotating gear (1) and the two placement wheels (6) are located on both sides of the connector (3).

3. The padding paper mechanism for photovoltaic frame stacking according to claim 1, characterized in that: A fixed bracket (4) is fixedly installed on the side of the connector (3) away from the upper anti-rotation head (8), and a support plate (2) is fixedly installed at the lower end of the fixed bracket (4).

4. The padding paper mechanism for photovoltaic frame stacking according to claim 1, characterized in that: The upper anti-rotation head (8) and the lower anti-rotation head (7) are detachably provided with two fasteners (9), both of which are C-shaped.

5. A padding paper mechanism for photovoltaic frame stacking according to claim 3, characterized in that: An upper roller (11) and a lower roller (10) are provided at the rear of the fixed bracket (4). The upper roller (11) is rotatably mounted on the upper roller shaft (12), and the lower roller (10) is rotatably mounted on the lower roller shaft (13). A roller bracket (14) is rotatably mounted at each end of the upper roller shaft (12).

6. The photovoltaic frame stacking padding mechanism according to claim 5, characterized in that: The two ends of the lower roller (13) are rotatably connected between the two roller supports (14). The upper roller (11) is located at the upper end of the lower roller (10). The upper roller (11) has a funnel-shaped structure, and the lower roller (10) has a rhomboid structure. The upper roller (11) and the lower roller (10) cooperate with each other.

7. A padding paper mechanism for photovoltaic frame stacking according to claim 5, characterized in that: An upper forming template (16) and a lower forming template (15) are provided behind the upper roller (11) and the lower roller (10). The upper forming template (16) is located above the lower forming template (15), and a triangular groove is provided between the upper forming template (16) and the lower forming template (15).

8. The padding paper mechanism for photovoltaic frame stacking according to claim 7, characterized in that: A paper strip is provided between the two placement wheels (6). The shape of the triangular groove is the same as the shape of the contact surface between the upper roller (11) and the lower roller (10). The upper end of the fixed bracket (4), the lower end of the lower forming template (15), and the lower ends of the two roller brackets (14) are located on the same horizontal plane.