Anodic oxidation treatment device for metal accessories of new energy automobile
By integrating a cleaning baffle, water spraying, air spraying mechanism, and drive mechanism on one side of the oxidation tank, the problem of residual electrolyte on the surface of metal parts of new energy vehicles after anodizing is solved, realizing convenient and environmentally friendly cleaning, and improving production efficiency and quality.
Patent Information
- Application Number
- CN202423294783.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-31
AI Technical Summary
After anodizing, the metal parts of new energy vehicles have residual electrolyte on their surface, which needs to be transferred to a cleaning process for cleaning, increasing processing steps and production costs, and also posing a risk of environmental pollution.
A cleaning baffle and a water spray and air jet mechanism are integrated on one side of the oxidation tank. The water spray mechanism is used to remove residual electrolyte, and the air jet mechanism is used to dry the surface. An integrated drive mechanism enables the movement of metal parts, and a water collection tank is used to collect wastewater, thus optimizing the treatment process.
This technology enables cleaning without additional transfer after anodizing, reducing processing steps and production costs, avoiding environmental pollution, improving processing efficiency and environmental performance, and ensuring the quality of metal parts.
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Figure CN223592850U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to anodic oxidation treatment device technical field, concretely is a kind of new energy automobile metal fittings anodic oxidation treatment device. BACKGROUND
[0002] New energy automobile metal fittings refer to various metal parts used in new energy automobile manufacturing and assembly, which play a key role in structural support, energy transmission, safety protection and other functions in new energy vehicles. During the production and processing of new energy automobile metal fittings, anodic oxidation treatment is an important surface treatment technology. Through anodic oxidation treatment, the wear resistance, corrosion resistance and aesthetics of metal fittings can be significantly improved, thereby enhancing the overall performance and quality of new energy vehicles.
[0003] For example, the authorized patent (a kind of automobile metal casting anodic oxidation device) with announcement number CN214088707U: including anodic oxidation tank, support frame, fixed seat and clamping device, the support frame is installed on the top of fixed seat, and the support frame and fixed seat are fixedly welded between, and the support frame and fixed seat are fixedly connected with base, the clamping device is connected below the support frame, the bottom of the anodic oxidation tank is provided with heating device, the bottom of the anodic oxidation tank is provided with pad, the side of the anodic oxidation tank is communicated with liquid circulation pipeline, the water pump is installed on the liquid circulation pipeline, the water pump is communicated with three-way valve through liquid circulation pipeline, the three-way valve is communicated with electrolytic tank, the three-way valve is communicated with anodic oxidation tank through liquid circulation pipeline simultaneously, and the electrolytic tank is communicated with anodic oxidation tank.
[0004] The above-mentioned prior art is simple and convenient to operate, increases work efficiency and safety, but lacks cleaning structure, so that after the completion of anodic oxidation treatment of new energy automobile metal fittings, electrolyte may remain on the surface, which needs to be transferred to the cleaning process for cleaning operation, not only increases the processing procedure and production cost, but also the residual electrolyte may cause pollution to the environment during the transfer process, and may introduce new pollution or damage, affecting the final quality of metal fittings, which is not conducive to the integration of production process. Therefore, there is an urgent need to develop a new energy automobile metal fittings anodic oxidation treatment device to help people solve the existing problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of new energy automobile metal fittings anodic oxidation treatment device to solve the problem that electrolyte remains on the surface after the completion of anodic oxidation treatment of new energy automobile metal fittings, which needs to be transferred to the cleaning process for cleaning operation, not only increases the processing procedure and production cost.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: A new energy automobile metal fitting anodic oxidation treatment device, the upper side of device bottom plate is fixedly installed with oxidation groove, the upper side of device bottom plate is fixedly installed with the washing baffle along the front end and rear end of oxidation groove one side symmetry, the inside of two washing baffle is provided with water spraying mechanism, water spraying mechanism includes water body distributor and water spraying head, the inside of two washing baffle along water spraying mechanism one side is provided with air injection mechanism, air injection mechanism includes air distributor and air injection head.
[0007] Preferably, the water spraying head is provided with a plurality of, a plurality of water spraying head horizontal interval arrangement and with water body distributor fixed connection, the outside of two washing baffle is provided with high pressure water pipe, the side of high pressure water pipe towards washing baffle is fixedly installed with the communicating pipe, the communicating pipe is fixedly connected with air distributor.
[0008] Preferably, the air injection head is provided with a plurality of, a plurality of air injection head horizontal interval arrangement and with air distributor fixed connection, the outside of two washing baffle is fixedly installed with hot air bellow, the air distributor is through washing baffle and extends into the inside of hot air bellow.
[0009] Preferably, the air distributor is provided with air inlet on the front end surface, the inside of hot air bellow is fixedly installed with fan below, the inside of hot air bellow is fixedly installed with electric heating tube along the upper side of fan, the lower side of hot air bellow is provided with air suction port, the inside of air suction port of hot air bellow is fixedly installed with dust filter plate.
[0010] Preferably, the lower side between two washing baffle is provided with water collecting tank, the lower side of water collecting tank front end one side is fixedly installed with drain pipe.
[0011] Preferably, the upper side of device bottom plate is provided with device top plate, the device bottom plate and device top plate are fixedly installed with support frame between, the one end of device top plate is provided with drive mechanism, the drive mechanism includes linear motor, vertical plate, horizontal plate, hanger and electric cylinder, the upper side of device top plate is fixedly installed with linear motor, the inside of device top plate is respectively symmetrically provided with long slot along the front end and rear end of linear motor, the vertical plate is provided with two and is respectively symmetrically arranged in the front end and rear end of linear motor, the vertical plate is fixedly connected with the sliding end of linear motor.
[0012] Preferably, the lower end of vertical plate extends to the lower side of device top plate through long slot, the horizontal plate is fixedly installed below vertical plate, the hanger is arranged below horizontal plate, the electric cylinder is provided with two and is respectively symmetrically fixedly installed in the front end and rear end above horizontal plate, the push rod end of electric cylinder is fixedly connected with hanger by sliding through horizontal plate, the upper side of horizontal plate is provided with guide column, the lower end of guide column is fixedly connected with hanger by sliding through horizontal plate.
[0013] Compared with the prior art, the utility model has the advantages of:
[0014] (1) the utility model discloses a direct integration of cleaning partition and matched water and air injection mechanism on one side of the oxidation tank, optimizing the processing flow, after completing the anodic oxidation treatment, the metal accessory can be cleaned immediately without additional transfer, effectively removing the residual electrolyte on the surface, not only reducing the processing procedure and production cost, but also avoiding the pollution to the environment during the transfer process and the new pollution or damage risk introduced, the design promotes the integration of the production process, ensures the final quality of the metal accessory, and improves the overall processing efficiency and environmental protection performance.
[0015] (2) the utility model discloses the setting of the water collecting tank and the drain pipe can collect and discharge the wastewater and impurities generated during the cleaning process, prevent the pollution to the environment or affect the subsequent procedure.
[0016] (3) the utility model discloses the setting of the drive mechanism can drive the up and down movement and horizontal movement of the metal accessory, ensure the smooth progress of the anodic oxidation treatment and cleaning process of the metal accessory and the anode contact. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structure schematic view of a new energy automobile metal accessory anodic oxidation treatment device of the utility model;
[0018] Figure 2 It is an inside structure schematic view of the cleaning partition of the utility model;
[0019] Figure 3 It is a sectional view of the hot air box of the utility model;
[0020] Figure 4 It is a structure schematic view of the drive mechanism of the utility model.
[0021] In the drawing: 1, device bottom plate;2, device top plate;201, long slot hole;3, support frame;4, drive mechanism;401, linear motor;402, vertical plate;403, horizontal plate;404, hanging frame;405, electric cylinder;5, oxidation tank;6, cleaning partition;7, high-pressure water pipe;8, communication pipe;9, hot air box;10, water collecting tank;11, drain pipe;12, water body distributor;13, water injection head;14, air distributor;1401, air inlet;15, air injection head;16, fan;17, dust filter plate;18, guide column;19, electric heating pipe. DETAILED DESCRIPTION
[0022] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiment is only a part of the embodiment of the utility model, and is not all the embodiment.
[0023] Please refer to Figures 1-4 The utility model provides an embodiment: a new energy automobile metal fitting anodic oxidation treatment device, the top of device bottom plate 1 is fixedly installed with oxidation groove 5, the inside of oxidation groove 5 is injected with electrolyte, and the both sides in oxidation groove 5 are provided with anode and cathode respectively, when metal fitting oxidation is handled, drive metal fitting to descend and contact anode, the top of device bottom plate 1 is fixedly installed with cleaning baffle 6 along the front end and rear end of one side of oxidation groove 5 respectively, the inside of two cleaning baffles 6 is provided with water spraying mechanism, and water spraying mechanism includes water body distributor 12 and water jet head 13, the inside of two cleaning baffles 6 is provided with air injection mechanism along one side of water spraying mechanism, and air injection mechanism includes air distributor 14 and air jet head 15.
[0024] By setting cleaning baffle on one side of oxidation groove 5, not only the isolation effect is achieved, but also installation space is provided for the water spraying mechanism and air injection mechanism in its inside, by setting water spraying mechanism, water body can be sprayed to the surface of metal fitting, and residual electrolyte and other impurities are effectively removed, and by injecting gas, air injection mechanism further dries the surface of metal fitting, ensures cleaning effect, so that metal fitting can be directly cleaned in the device after anodic oxidation treatment without experiencing complicated transfer process, thereby greatly reducing processing procedure and production cost, and avoiding the dripping of residual electrolyte of metal fitting in the transfer process, reducing the risk of environmental pollution.
[0025] Please refer to Figure 1 And Figure 2 Multiple water jet heads 13 are horizontally spaced apart and fixedly connected with water body distributor 12, the outside of two cleaning baffles 6 is provided with high pressure water pipe 7, the side of high pressure water pipe 7 towards cleaning baffle 6 is fixedly installed with communicating pipe 8, communicating pipe 8 is fixedly connected with air distributor 14, and high pressure water pipe 7 is connected with high pressure water body supply equipment.
[0026] By setting multiple water jet heads 13 and horizontally spacing apart, the surface of metal fitting is more evenly covered, and cleaning efficiency and effect are improved, high pressure water pipe 7 is fixedly connected with communicating pipe 8 and connected with high pressure water body supply equipment, which can continuously and stably provide high pressure water flow, ensuring that water body is sprayed to the surface of metal fitting by water spraying mechanism with enough power, and residual substances are effectively removed.
[0027] Please refer to Figures 1-3, the air jet head 15 is provided with multiple, multiple air jet head 15 horizontal interval arrangement and fixedly connected with the air distributor 14, the outer side of the two cleaning partition plate 6 is fixedly installed with hot air box 9, the air distributor 14 is through the cleaning partition plate 6 and extends into the inside of the hot air box 9, the front end surface of the air distributor 14 is provided with air inlet 1401, the lower inside of the hot air box 9 is fixedly installed with fan 16, the inside of the hot air box 9 is fixedly installed with electric heating tube 19 along the upper side of the fan 16, the lower side of the hot air box 9 is provided with air inlet, the air inlet inside the hot air box 9 is fixedly installed with dust filter plate 17.
[0028] By setting multiple air jet heads 15 and arranging them horizontally and at intervals, and by connecting the hot air box 9 with the air distributor 14, the surface of the metal fittings can be dried more comprehensively, preventing rust or corrosion caused by residual moisture. At the same time, the design of the fan 16 and the dust filter plate 17 in the hot air box 9 ensures that the air blown out is clean and free of dust, further protecting the cleanliness of the metal fittings.
[0029] Please refer to Figure 1 , the lower side of the front end of the water collecting tank 10 is fixedly installed with a drain pipe 11.
[0030] The setting of the water collecting tank 10 and the drain pipe 11 can collect and discharge wastewater and impurities generated during the cleaning process, preventing environmental pollution or affecting subsequent processes.
[0031] Please refer to Figure 1 and Figure 4 , the upper side of the device base plate 1 is provided with a device top plate 2, the device base plate 1 and the device top plate 2 are fixedly installed with a support frame 3, one end of the device top plate 2 is provided with a driving mechanism 4, the driving mechanism 4 includes a linear motor 401, a vertical plate 402, a horizontal plate 403, a hanging rack 404 and an electric cylinder 405, the setting of the hanging rack 404 facilitates the hanging of the metal fittings on the hanging rack 404, the linear motor 401 is fixedly installed on the upper side of the device top plate 2, the inside of the device top plate 2 is symmetrically provided with a long slot hole 201 along the front end and the rear end of the linear motor 401, the vertical plate 402 is provided with two and symmetrically arranged on the front end and the rear end of the linear motor 401, the vertical plate 402 is fixedly connected with the sliding end of the linear motor 401, the lower end of the vertical plate 402 extends to the lower side of the device top plate 2 through the long slot hole 201, the horizontal plate 403 is fixedly installed on the lower side of the vertical plate 402, the hanging rack 404 is arranged on the lower side of the horizontal plate 403, the electric cylinder 405 is provided with two and symmetrically fixedly installed on the front end and the rear end above the horizontal plate 403, the push rod end of the electric cylinder 405 slides through the horizontal plate 403 and is fixedly connected with the hanging rack 404, the upper side of the horizontal plate 403 is provided with a guide column 18, the lower end of the guide column 18 slides through the horizontal plate 403 and is fixedly connected with the hanging rack 404.
[0032] The linear motor 401 can drive the vertical plate 402 to translate, and then drive the hanger 404 to translate, the electric cylinder 405 can drive the hanger 404 to move up and down, and the setting of the driving mechanism 4 can drive the metal accessory to move up and down and horizontally, so as to ensure that the metal accessory contacts the anode to perform the anodizing treatment and the cleaning process.
[0033] Working principle: when in use, the metal accessory is hung on the hanger 404 during the oxidation treatment of the metal accessory of the new energy automobile, the linear motor 401 in the driving mechanism 4 drives the vertical plate 402 to translate, drives the hanger 404 and the metal accessory thereon to translate to above the oxidation tank 5, then the hanger 404 is driven to descend by the electric cylinder 405, so that the metal accessory contacts the anode to perform the anodizing treatment, after the treatment is completed, the metal accessory is driven to ascend and translate to the inner side of the cleaning partition plate 6 by the driving mechanism 4, at this time, the plurality of water spraying heads 13 in the water spraying mechanism spray water to the surface of the metal accessory under the action of the high-pressure water flow provided by the high-pressure water pipe 7, effectively removing the residual electrolyte and other impurities, then the metal accessory moves to the air blowing mechanism, the plurality of air blowing heads 15 in the air blowing mechanism receive the clean hot gas from the hot air box 9 through the air distributor 14, and spray the clean hot gas to the surface of the metal accessory, further blow-dry the surface of the metal accessory, prevent rust or corrosion problem caused by water residue, and the waste water and impurities generated in the cleaning process are collected by the water collecting tank 10 and discharged through the drain pipe 11.
[0034] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims.
Claims
1. A new energy vehicle metal accessory anodic oxidation treatment device, comprising a device bottom plate (1), characterized in that: The upper side of the device base plate (1) is fixedly installed with an oxidation tank (5), the upper side of the device base plate (1) is fixedly installed with a cleaning partition plate (6) at the front end and the rear end of the side of the oxidation tank (5), the inner side of the two cleaning partition plates (6) is provided with a water spraying mechanism, the water spraying mechanism comprises a water body distributor (12) and a water spraying head (13), the inner side of the two cleaning partition plates (6) is provided with an air blowing mechanism along the side of the water spraying mechanism, and the air blowing mechanism comprises an air distributor (14) and an air blowing head (15).
2. The new energy vehicle metal fitting anodic oxidation treatment device according to claim 1, characterized in that: The water spraying head (13) is provided with a plurality of water spraying heads (13) which are horizontally spaced apart and fixedly connected with the water body distributor (12), the outer side of the two cleaning partition plates (6) is provided with a high-pressure water pipe (7), the side of the high-pressure water pipe (7) facing the cleaning partition plate (6) is fixedly installed with a communication pipe (8), and the communication pipe (8) is fixedly connected with the air distributor (14).
3. The device for anodizing treatment of metal parts of new energy vehicles according to claim 1, characterized in that: The air blowing head (15) is provided with a plurality of air blowing heads (15) which are horizontally spaced apart and fixedly connected with the air distributor (14), the outer side of the two cleaning partition plates (6) is fixedly installed with a hot air box (9), and the air distributor (14) penetrates through the cleaning partition plate (6) and extends into the inside of the hot air box (9).
4. The new energy vehicle metal fitting anodic oxidation treatment device according to claim 3, characterized in that: The front end face of the air distributor (14) is provided with an air inlet (1401), the inside of the hot air box (9) is fixedly installed with a fan (16) at the lower side, the inside of the hot air box (9) is fixedly installed with an electric heating pipe (19) at the upper side of the fan (16), the lower side of the hot air box (9) is provided with an air suction port, and the inside of the air suction port of the hot air box (9) is fixedly installed with a dust filter plate (17).
5. The device for anodizing treatment of metal parts of new energy vehicles according to claim 1, characterized in that: The lower side between the two cleaning partition plates (6) is provided with a water collecting tank (10), and the lower side of the front end side of the water collecting tank (10) is fixedly installed with a drain pipe (11).
6. The new energy vehicle metal fitting anodic oxidation treatment device according to claim 1, characterized in that: The upper side of the device base plate (1) is provided with a device top plate (2), the device base plate (1) and the device top plate (2) are fixedly installed with a support frame (3), one end of the device top plate (2) is provided with a driving mechanism (4), the driving mechanism (4) comprises a linear motor (401), a vertical plate (402), a horizontal plate (403), a hanging frame (404) and an electric cylinder (405), the linear motor (401) is fixedly installed on the upper side of the device top plate (2), the inside of the device top plate (2) is symmetrically provided with a long slot hole (201) at the front end and the rear end of the linear motor (401), the vertical plate (402) is provided with two vertical plates which are symmetrically arranged at the front end and the rear end of the linear motor (401), and the vertical plate (402) is fixedly connected with the sliding end of the linear motor (401). 7.The new energy vehicle metal fitting anodic oxidation treatment device according to claim 6, characterized in that: The lower end of the vertical plate (402) extends below the device top plate (2) through a long slot hole (201), the horizontal plate (403) is fixedly installed below the vertical plate (402), the hanger (404) is arranged below the horizontal plate (403), the electric cylinder (405) is provided with two front ends and rear ends symmetrically fixedly installed above the horizontal plate (403), the push rod end of the electric cylinder (405) slidably penetrates the horizontal plate (403) and is fixedly connected with the hanger (404), the upper side of the horizontal plate (403) is provided with a guide column (18), the lower end of the guide column (18) slidably penetrates the horizontal plate (403) and is fixedly connected with the hanger (404).
Citation Information
Patent Citations
Automobile metal casting anodic oxidation device
CN214088707U