Coloring mechanism for sea-island silk fiber stock solution
By introducing a stirring and filtration mechanism into the solution dyeing mechanism for island silk fibers, the problems of low mixing efficiency and unevenness are solved, achieving efficient and uniform dye mixing, and improving product quality and production efficiency.
Patent Information
- Application Number
- CN202423105653.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing solution dyeing mechanisms for island-sea fiber have low mixing efficiency and unevenness, affecting product quality.
A coloring device including a stirring mechanism and a filtering mechanism is used. The main dye and masterbatch are mixed by stirring rod and impurities are filtered by filter screen to ensure uniform mixing and product quality.
It improves the mixing efficiency of the main dye and masterbatch, avoids uneven mixing, ensures product quality, and improves production efficiency.
Smart Images

Figure CN223592887U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the coloring mechanism technical field of island silk fiber stock solution, especially to a kind of coloring mechanism for island silk fiber stock solution. BACKGROUND
[0002] Island silk, as a kind of special superfine fiber, is named for its unique double-component structure of "sea" and "island", and has excellent softness, warmth retention and air permeability, and is widely used in high-grade clothing, home textiles and other fields. The stock dyeing technology is to add pigment to the polymer solution at the initial stage of island silk fiber production, and through accurate mixing and dispersion, to ensure that each fiber has uniform color. This process occurs before fiber formation, so it can greatly improve dyeing efficiency and reduce environmental pollution. Currently, the island fiber prepared by stock dyeing is prepared by adding color masterbatch to the main material.
[0003] The existing coloring mechanism for island silk fiber stock solution needs to mix the main dye and color masterbatch, which has low mixing efficiency and uneven mixing, affecting the quality of the final product. UTILITY MODEL CONTENT
[0004] (I) Technical problem solved
[0005] The utility model aims to provide a coloring mechanism for island silk fiber stock solution to solve the problem of mixing the main dye and color masterbatch, which has low mixing efficiency and uneven mixing, affecting the quality of the final product.
[0006] (II) Technical solution
[0007] To achieve the above purpose, the utility model is implemented by the following technical solution: a coloring mechanism for island silk fiber stock solution, comprising a treatment chamber, a support plate fixedly connected to the top of the treatment chamber, a motor box fixedly connected to the top of the support plate, a stirring mechanism fixedly connected inside the motor box, a filter chamber fixedly connected to the bottom of the treatment chamber, a sliding slot opened in the inside of the filter chamber, a filter mechanism slidingly connected inside the sliding slot, the stirring mechanism comprising a drive motor fixedly connected inside the motor box, a main gear fixedly connected to the output end of the drive motor, an auxiliary gear meshing with the surface of the main gear, and a stirring rod fixedly connected to the bottom of the auxiliary gear and the main gear; the filter mechanism comprises a filter screen slidingly connected inside the sliding slot, rotating shafts fixedly connected to the both sides of the filter screen, a limiting plate rotationally connected to the surface of the rotating shaft, a positioning block inserted into the surface of the limiting plate, and the positioning block fixedly connected to the surface of the filter chamber.
[0008] As a further scheme of the present utility model, the front surface of the processing chamber is fixedly connected with a heating chamber, a flow pipe is communicated with the top of the heating chamber, and the tail end of the flow pipe is communicated with the inside of the processing chamber.
[0009] As a further scheme of the present utility model, a suction fan is installed in the inside of the flow pipe, and a heating mechanism is installed on the surface of the suction fan.
[0010] As a further scheme of the present utility model, the heating mechanism comprises a heating net installed on the surface of the suction fan, a storage battery is electrically connected with one side of the heating net through a power line, and a temperature controller is electrically connected with the other side of the heating net through a power line.
[0011] As a further scheme of the present utility model, a feeding port is formed in the top of the processing chamber, a discharging port is formed in the bottom of the filtering chamber, and a valve is installed on the surface of the discharging port.
[0012] As a further scheme of the present utility model, four supporting legs are fixedly connected with the bottom of the filtering chamber in a rectangular array, and an anti-skid sleeve is sleeved on the surface of the supporting leg.
[0013] As a further scheme of the present utility model, four threaded holes are formed in the surface of the motor box, and threaded columns are screw-connected in the inside of the threaded holes.
[0014] (Three) beneficial effects
[0015] The present utility model provides a coloring mechanism for island silk fiber stock solution, which has the following beneficial effects:
[0016] 1. The coloring mechanism for island silk fiber stock solution is provided with a stirring mechanism, which can mix the main dye and color master batch, and then the main dye and color master batch are respectively put into the inside of the processing chamber from the feeding port, and then the driving motor in the top motor box is started, the driving motor drives the end main gear and the surface meshing auxiliary gear to rotate, and then the two stirring rods at the bottom of the main gear and the auxiliary gear are staggered and rotated in the processing chamber, so that the main dye and color master batch can be fully mixed, the mixing efficiency of the main dye and color master batch is improved, and the product quality is not affected by uneven mixing of the main dye and color master batch.
[0017] 2、The coloring mechanism for the sea island fiber stock solution, through the setting of the filtering mechanism, when discharging the mixed solution after mixing, the bottom of the treatment chamber is provided with a filter chamber, after the mixed solution enters the inside of the filter chamber, impurities and large particles are filtered through two layers of filter screens, ensure that the mixed solution meets the use standard, and the limiting plates on both sides of the filter screen can be rotated, so that the limiting plates are separated from the positioning blocks, then the filter screen is pulled out, the disassembly step of the filter screen can be completed, the filter screen can be cleaned and replaced regularly, avoid the impurities accumulation on the surface of the filter screen, reduce the discharging speed of the mixed solution, affect the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 It is the whole structure schematic diagram of the utility model;
[0019] Fig. 2 It is the structure schematic diagram of the stirring mechanism of the utility model;
[0020] Fig. 3 It is the structure schematic diagram of the heating mechanism of the utility model;
[0021] Fig. 4 It is the structure schematic diagram of the filtering mechanism of the utility model.
[0022] In the drawing: 1, treatment chamber;2, support plate;3, motor box;4, stirring mechanism;401, drive motor;402, main gear;403, auxiliary gear;404, stirring rod;5, filter chamber;6, filtering mechanism;601, filter screen;602, rotating shaft;603, limiting plate;604, positioning block;7, heating chamber;8, flow pipe;9, suction fan;10, heating mechanism;1001, heating screen;1002, battery;1003, temperature controller;11, feed inlet;12, discharge port;13, valve;14, support leg;15, threaded column. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below by combining with the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of protection of the utility model.
[0024] Please refer to Figs. 1 to 4The utility model provides a technical scheme: a coloring mechanism for island silk fiber stock solution, including processing chamber 1, the top of processing chamber 1 is fixedly connected with support plate 2, the top of support plate 2 is fixedly connected with motor box 3, the inside fixedly connected with stirring mechanism 4 of motor box 3, through the setting of stirring mechanism 4, the mixing efficiency of main dye and color concentrate has been improved, avoids the product quality of main dye and color concentrate and is affected because of uneven mixing, the bottom fixedly connected with filter chamber 5 of processing chamber 1, the inside of filter chamber 5 is set with chute, the inside sliding connection of chute has filter mechanism 6, through the setting of filter mechanism 6, avoids the surface impurity accumulation of filter screen 601, reduces the discharge rate of mixed solution, influences production efficiency, and stirring mechanism 4 includes the drive motor 401 fixedly connected in the inside of motor box 3, the output fixedly connected with main gear 402 of drive motor 401, the surface of main gear 402 is engaged with auxiliary gear 403, and the bottom of auxiliary gear 403 and main gear 402 is fixedly connected with stirring rod 404;Filter mechanism 6 includes the filter screen 601 slidingly connected in the inside of chute, and both sides of filter screen 601 are fixedly connected with rotating shaft 602, and the surface of rotating shaft 602 is rotatably connected with limit plate 603, and the surface of limit plate 603 is inserted with positioning block 604, and positioning block 604 is fixedly connected to the surface of filter chamber 5;
[0025] The front of processing chamber 1 is fixedly connected with heating chamber 7, and the top of heating chamber 7 is communicated with flow pipe 8, and the tail end of flow pipe 8 is communicated with the inside of processing chamber 1, and the setting of flow pipe 8 plays the role of conveying hot air;
[0026] The inside of flow pipe 8 is installed with suction fan 9, and the surface of suction fan 9 is installed with heating mechanism 10, and the setting of suction fan 9 plays the role of accelerating hot air circulation;
[0027] Heating mechanism 10 includes heating net 1001 installed on the surface of suction fan 9, one side of heating net 1001 is electrically connected with storage battery 1002 through power line, and the other side of heating net 1001 is electrically connected with temperature controller 1003 through power line, and the setting of storage battery 1002 plays the role of continuous power supply;
[0028] The top of processing chamber 1 is provided with feed inlet 11, and the bottom of filter chamber 5 is provided with discharge port 12, and valve 13 is installed on the surface of discharge port 12, and the setting of valve 13 plays the role of controlling material flow;
[0029] The bottom of filter chamber 5 is fixedly connected with four support legs 14 in rectangular array, and the surface of support leg 14 is sleeved with anti-skid sleeve, and the setting of anti-skid sleeve plays the role of anti-skid;
[0030] The surface of the motor box 3 is provided with four threaded holes, and threaded holes are internally threadedly connected with threaded columns 15, through the arrangement of threaded columns 15, the function of fixing the motor box 3 is played.
[0031] The working steps of the device are as follows:
[0032] The first step is that when the main dye and the color master batch are mixed, the main dye and the color master batch are respectively put into the inside of the treatment chamber 1 from the feed port 11, then the driving motor 401 in the top motor box 3 is started, the driving motor 401 drives the end main gear 402 and the surface meshing auxiliary gear 403 to rotate, and then the two stirring rods 404 at the bottom of the main gear 402 and the auxiliary gear 403 are staggered and rotated in the treatment chamber 1, so that the main dye and the color master batch can be fully mixed.
[0033] The second step is that when the mixed solution is discharged, the bottom of the treatment chamber 1 is provided with a filter chamber 5, after the mixed solution enters the inside of the filter chamber 5, the impurities and large particles are filtered through two layers of filter screens 601, so that the mixed solution meets the use standard, and the limiting plates 603 on both sides of the filter screen 601 can be rotated, so that the limiting plates 603 are separated from the positioning blocks 604, then the filter screen 601 is pulled out, and the disassembly step of the filter screen 601 can be completed, and the filter screen 601 can be cleaned and replaced regularly.
[0034] It should be noted that the device structure and the drawings of the utility model mainly describe the principle of the utility model, and the setting of the power mechanism, the power supply system and the control system of the device is not completely described in the design principle technology, and under the premise that the above-mentioned principle of the utility model is understood by the person skilled in the art, the specific of the power mechanism, the power supply system and the control system can be clearly known, and the control mode of the application file is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art;
[0035] The standard parts used can be purchased from the market, and can be ordered according to the description and drawings, and the specific connection mode of each part adopts the conventional bolt, rivet, welding and other conventional means in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, and the components known by the person skilled in the art, the structure and principle are known by the person skilled in the art through technical manual or conventional experimental method.
[0036] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principle and spirit of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A colouring mechanism for sea-island fibre dope, comprising a treatment chamber (1), characterised in that: The top of the processing chamber (1) is fixedly connected with a support plate (2), the top of the support plate (2) is fixedly connected with a motor box (3), the inside of the motor box (3) is fixedly connected with a stirring mechanism (4), the bottom of the processing chamber (1) is fixedly connected with a filter chamber (5), the inside of the filter chamber (5) is provided with a sliding groove, the inside of the sliding groove is slidably connected with a filter mechanism (6), The stirring mechanism (4) comprises a driving motor (401) fixedly connected to the inside of the motor box (3), the output end of the driving motor (401) is fixedly connected with a main gear (402), the surface of the main gear (402) is engaged with an auxiliary gear (403), the bottom of the auxiliary gear (403) and the main gear (402) is fixedly connected with a stirring rod (404); The filter mechanism (6) comprises a filter screen (601) slidably connected to the inside of the sliding groove, both sides of the filter screen (601) are fixedly connected with a rotating shaft (602), the surface of the rotating shaft (602) is rotatably connected with a limiting plate (603), the surface of the limiting plate (603) is inserted with a positioning block (604), the positioning block (604) is fixedly connected to the surface of the filter chamber (5).
2. A colouring mechanism for sea-island fibre dope according to claim 1, characterised in that: The front of the processing chamber (1) is fixedly connected with a heating chamber (7), the top of the heating chamber (7) is communicated with a flow pipe (8), the end of the flow pipe (8) is communicated with the inside of the processing chamber (1).
3. A colouring mechanism for a dope of sea-island fibres according to claim 2, characterised in that: The inside of the flow pipe (8) is provided with a suction fan (9), the surface of the suction fan (9) is provided with a heating mechanism (10).
4. A colouring mechanism for sea-island fibre dope according to claim 3, characterised in that: The heating mechanism (10) comprises a heating screen (1001) installed on the surface of the suction fan (9), one side of the heating screen (1001) is electrically connected with a storage battery (1002) through a power line, the other side of the heating screen (1001) is electrically connected with a temperature controller (1003) through a power line.
5. A colouring mechanism for sea-island fibre dope according to claim 1, characterised in that: The top of the processing chamber (1) is provided with an inlet (11), the bottom of the filter chamber (5) is provided with an outlet (12), the surface of the outlet (12) is provided with a valve (13).
6. A coloring mechanism for sea-island filament fiber dope according to claim 1, characterized by: The bottom of the filter chamber (5) is fixedly connected with four support legs (14) in a rectangular array, the surface of the support leg (14) is sleeved with an anti-skid sleeve.
7. A coloring mechanism for sea-island filament fiber dope according to claim 1, characterized by: The surface of the motor box (3) is provided with four threaded holes, the inside of the threaded hole is threadedly connected with a threaded column (15).