Thin oil lubricating oil groove of unwinding and winding reduction gearbox and steel coil reel machine

CN223594930UActive Publication Date: 2025-11-25济源市豫北机械有限公司
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Patent Information

Application Number
CN202423239122.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-11-25
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

In the metallurgical industry, lubricating oil leakage is prone to occur at the connection between the gearbox and the winding shaft of the unwinding and rewinding machine, resulting in lubricating oil waste, environmental pollution, and equipment performance and safety issues. Moreover, the existing sealing structure is complex, costly, and difficult to maintain.

Method used

A guide channel is installed below the rotating hole corresponding to the end of the gearbox and the reel. The guide channel is connected to the inside of the gearbox and is designed as a spiral structure. The width and depth are optimized according to the amount and flow rate of lubricating oil leakage to collect and guide the leaked lubricating oil back into the gearbox. At the same time, a sealing device is used to enhance the sealing performance.

Benefits of technology

It effectively reduces lubricating oil leakage, lowers equipment maintenance costs, improves production efficiency, reduces environmental pollution, and achieves a simple and easy-to-maintain sealing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thin oil lubricating oil groove of an unwinding and winding reduction gearbox and a steel coil reel machine, which relate to the technical field of unwinding and winding machines in the metallurgical industry and comprise a flow guide groove arranged below a rotating hole corresponding to the end of a reel on the reduction gearbox. The diversion trench is communicated with the interior of the reduction gearbox, the bottom of the diversion trench is inclined, and one end close to the interior of the reduction gearbox is lower than the other end; the device has the beneficial effects that the diversion trench is formed below the rotating hole corresponding to the end of the reel corresponding to the reduction gearbox, so that gear and bearing lubricating oil naturally flows back into the reduction gearbox, the oil seepage and leakage phenomena of the reduction gearbox of the uncoiling machine and the coiling machine are reduced, the lubricating oil is effectively collected, recycled and guided, and the service life of the reduction gearbox is prolonged. The waste of lubricating oil and the environmental pollution are obviously reduced; the flow guide groove is reasonable in design, simple in structure and easy to manufacture and maintain, the production cost of equipment repair and maintenance is reduced, the oil leakage condition during use is reduced, the production efficiency of the rolling and unrolling machine is improved, and on-site shutdown is possibly caused by serious oil leakage of the conventional equipment.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of metallurgical industry, especially to a kind of open, winding machine reduction gearbox thin oil lubrication oil groove. BACKGROUND

[0002] In the existing metallurgical industry open, winding machine technical field, the connection mode between reduction gearbox and reel usually adopts precision bearing and sealing device to ensure the relative motion and sealing between the two. However, in the actual operation process, due to the complex and changeable working environment, such as high temperature, high pressure, heavy load and other adverse conditions, and the long-time running causes the sealing element of the bearing box both ends to wear and age, the on-site equipment oil return is not beneficial, the lubricating oil is viscous, and the oiling is too much to exceed the oil level display agent phenomenon, the reduction gearbox and reel end sealing lubrication position are prone to oil leakage problems.

[0003] The existing metallurgical industry open, winding machine reduction gearbox and reel connection mode, although perfect in design, but still difficult to completely avoid the leakage of lubricating oil in actual application. Such leakage not only leads to the waste of lubricating oil, increases the operation cost of equipment, but also may have adverse effects on the overall performance and safety of equipment. At the same time, the leaked lubricating oil may also pollute the surrounding environment, which does not conform to the current green and environmentally friendly production concept.

[0004] In order to solve this problem, researchers and engineers have been constantly exploring and improving the sealing structure between the reduction gearbox and the reel of the reel machine. However, the existing sealing structure often has problems such as complex design, high manufacturing cost and difficult maintenance, which is difficult to be widely promoted in actual application.

[0005] Therefore, it is of great significance to develop a new, simple and effective open, winding machine reduction gearbox of metallurgical industry, a kind of open, winding reduction gearbox thin oil lubrication oil groove and steel coil reel machine for improving the operation efficiency of equipment, reducing operation cost, protecting environment and promoting the further development of steel coil reel machine technology. UTILITY MODEL CONTENTS

[0006] The purpose of the utility model is to solve the above problems and provide a kind of open, winding reduction gearbox thin oil lubrication oil groove and steel coil reel machine.

[0007] The utility model realizes the above-mentioned purposes by the following technical solutions:

[0008] A kind of open, winding reduction gearbox thin oil lubrication oil groove, including the flow guide groove that is opened in the position below the rotating hole corresponding to reel end head on reduction gearbox;Flow guide groove is communicated with the inside of reduction gearbox, and the depth of flow guide groove is deeper when it is closer to reduction gearbox.

[0009] Preferably, the flow guide groove is arranged along the axial direction of the reel.

[0010] Preferably, the guide groove is spirally arranged on the inner wall of the rotating hole.

[0011] Preferably, the spiral direction of the guide groove extends in the positive rotation direction of the winding shaft.

[0012] Preferably, the spiral direction of the guide groove extends in the reverse rotation direction of the winding shaft.

[0013] Preferably, the width and depth of the guide groove are designed according to the leakage amount and flow rate of the lubricating oil.

[0014] A steel coil winding shaft machine comprises the open-winding and take-up deceleration box thin-oil lubricating oil groove, which is used for preventing the leakage of lubricating oil from the sealed lubricating position of the deceleration box and the winding shaft end to the outside of the deceleration box.

[0015] Compared with the prior art, the open-winding and take-up deceleration box thin-oil lubricating oil groove has the following beneficial effects:

[0016] 1. The guide groove is arranged at the position below the rotating hole corresponding to the winding shaft end of the deceleration box, thereby effectively collecting and guiding the leaked lubricating oil, significantly reducing the waste of lubricating oil and environmental pollution.

[0017] 2. The guide groove is rationally designed, simple in structure, easy to manufacture and maintain, reduces the production cost of equipment maintenance and the leakage of oil, and improves the production efficiency of the open-winding and take-up machine. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0019] Figure 1 is a perspective structural schematic view of the open-winding and take-up deceleration box thin-oil lubricating oil groove.

[0020] Figure 2 is a top view structural schematic view of the open-winding and take-up deceleration box thin-oil lubricating oil groove.

[0021] Figure 3 is an A-A sectional view of the open-winding and take-up deceleration box thin-oil lubricating oil groove.

[0022] Figure 4 is a perspective structural schematic view of the deceleration box of the steel coil winding shaft machine; the winding shaft is not shown.

[0023] The reference signs are explained as follows:

[0024] 1, reduction gearbox; 2, sealing end cover; 3, flow guide groove; 4, rotating hole. DETAILED DESCRIPTION

[0025] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application, in addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated, therefore, the features with "first", "second" and the like can be explicitly or implicitly included one or more features, in the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0026] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be mechanical connection, or electrical connection, it can be directly connected, or indirectly connected through intermediate medium, it can be the communication between two elements, for those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0027] The present application will be further described below in conjunction with the drawings: Example 1

[0028] The present application provides a kind of steel coil reel machine's reduction gearbox, and the unwinding and winding reduction gearbox thin oil lubrication oil groove, as shown in Figures 1-3 The flow guide groove 3 is communicated with the inside of the reduction gearbox 1, and the depth of the flow guide groove 3 is deeper as it is closer to the reduction gearbox 1, when the lubricating oil leaks from the sealed lubrication position of the reel end, the lubricating oil will flow to the inside of the reduction gearbox 1 along the inclined bottom of the flow guide groove 3, thereby realizing the effect of preventing oil leakage.

[0029] In the specific implementation, according to the leakage amount and flow rate of lubricating oil, the width and depth of the flow guide groove 3 are accurately designed through test, and the optimal size of the flow guide groove 3 is determined according to the equipment requirement, to ensure that it can effectively collect and guide the leaked lubricating oil to flow back to the inside of the reduction gearbox 1, the size of the flow guide groove 3 is preferably 20~30mm in width and about 5mm in depth.

[0030] In addition, as shown in Figure 4 In order to further enhance the sealing effect, a sealing device is arranged between the reduction gearbox 1 and the reel, which includes a sealing end cover 2 designed with existing materials and structures to prevent lubricating oil from leaking out of the gap between the reel end and the reduction gearbox 1, thereby enhancing the oil leakage prevention effect. Example 2

[0031] The basic structure of this embodiment is similar to that of Example 1, but the design of the flow guide groove 3 is different. In this embodiment, the flow guide groove 3 extends along the axial direction of the reel, and its width and depth are also precisely designed according to the amount and flow rate of the leaked lubricating oil. This design allows the flow guide groove 3 to better adapt to the motion trajectory of the reel, thereby more effectively collecting and guiding the leaked lubricating oil back to the inside of the reduction gearbox 1.

[0032] At the same time, this embodiment also uses the same sealing device as Example 1 to ensure the sealing between the reduction gearbox 1 and the reel. Example 3

[0033] This embodiment provides a more complex design of the flow guide groove 3. The difference between this embodiment and Example 2 is that in this embodiment, the flow guide groove 3 is spirally arranged on the inner wall of the rotating hole 4, with the spiral direction extending in the positive rotation direction of the reel. This design allows the flow guide groove 3 to better adapt to the motion trajectory of the reel when the unwinding / reeling machine is positively rotating the reel, and the inertia of the lubricating oil being driven by the rotation of the reel makes it easier for the lubricating oil to flow back to the inside of the reduction gearbox 1.

[0034] In specific implementation, we precisely design the width, depth and spiral angle of the spiral flow guide groove 3 through experiments according to the amount and flow rate of the leaked lubricating oil, to determine the optimal parameters of the spiral flow guide groove 3, so as to ensure that it can effectively collect and guide the leaked lubricating oil back to the inside of the reduction gearbox 1.

[0035] At the same time, this embodiment also uses the same sealing device as Example 1 and Example 2 to ensure the sealing between the reduction gearbox 1 and the reel. Example 4

[0036] The difference between the embodiment and embodiment 2 is that, in the embodiment, the guide groove 3 is spirally arranged on the inner wall of the rotating hole 4, and the spiral direction is extended in the reverse direction of the winding shaft. This design makes the guide groove 3 better adapt to the motion trajectory of the winding shaft when the unwinding and winding machine of the metallurgical industry rotates the winding shaft in the forward direction. The inertia of the lubricating oil driven by the rotation of the winding shaft makes the lubricating oil have a tendency to flow away from the inside of the speed reducer 1. However, the guide groove 3 is open at the end close to the inside of the speed reducer 1, so although it still has a backflow effect, it has a certain oil retention effect compared to embodiment 2, avoiding the problem of insufficient lubricating oil due to too good oil guiding effect, which affects the lubricating effect.

[0037] In specific implementation, we accurately design the width, depth and spiral angle of the spiral guide groove 3 through experiments according to the leakage amount and flow rate of the lubricating oil, and determine the optimal parameters of the spiral guide groove 3 to ensure that it can effectively collect and guide the leaked lubricating oil to flow back to the inside of the speed reducer 1.

[0038] At the same time, the embodiment also adopts the same sealing device as embodiment 1 and embodiment 2 to ensure the sealing between the speed reducer 1 and the winding shaft.

[0039] The above shows and describes the basic principles, main features and advantages of the utility model, and those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed.

Claims

1. A thin oil lubricating oil tank for an unwinding and rewinding gearbox, characterized in that: Includes a guide groove (3) opened below the rotating hole (4) corresponding to the end of the reel on the gearbox (1); The guide channel (3) is connected to the inside of the gearbox (1), and the guide channel (3) is deeper the closer it is to the gearbox (1).

2. The thin oil lubricating oil tank for an unwinding and rewinding gearbox according to claim 1, characterized in that: The guide groove (3) is arranged along the axial direction of the roll.

3. The thin oil lubricating oil tank for an unwinding and rewinding gearbox according to claim 1, characterized in that: The guide groove (3) is spirally arranged on the inner wall of the rotating hole (4).

4. The thin oil lubricating oil tank for an unwinding and rewinding gearbox according to claim 3, characterized in that: The spiral direction of the guide groove (3) extends in the forward direction of the winding shaft.

5. The thin oil lubricating oil tank for an unwinding and rewinding gearbox according to claim 3, characterized in that: The spiral direction of the guide groove (3) is to extend in the direction of the reverse direction of the winding axis.

6. A thin oil lubricating oil tank for an unwinding and rewinding gearbox according to any one of claims 1 to 5, characterized in that: The width and depth of the guide groove (3) are designed according to the leakage amount and flow rate of the lubricating oil.

7. A steel coil winding machine, characterized in that: The unwinding and rewinding gearbox includes a thin oil lubricating oil tank as described in any one of claims 1 to 5, which is used to prevent oil leakage from the gearbox (1) to the outside of the gearbox (1) at the sealing lubrication position of the gearbox (1) and the winding shaft end.