Valve and compressor unit

By designing valves with multiple conversion functions, the valve core rotation enables flexible connection between the flow channel and the pipe, solving the problem of indoor temperature drop caused by defrosting or de-icing of air source heat pumps, and achieving stable heating effect of the compressor unit.

CN223595176UActive Publication Date: 2025-11-25TRANE AIR CONDITIONING SYST (CHINA) CO LTD
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Patent Information

Application Number
CN202423189168.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-25
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

During the heating process, frost or ice condenses on the surface of the heat exchanger in an air source heat pump, leading to frequent defrosting or de-icing and affecting the indoor heating effect.

Method used

Design a multi-functional valve that allows for flexible connection between multiple flow channels and pipes by rotating the valve core within the housing, increasing the number of connection modes. Applied to compressor units, this valve enables switching between refrigeration and heat pump operating conditions, avoiding reverse operation and achieving alternating defrosting or de-icing.

Benefits of technology

Stabilize the heating performance of the compressor unit, improve the user experience, and avoid the problem of indoor temperature drop caused by reverse operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a valve and a compressor unit. The valve piece comprises a valve piece shell and a valve element. The valve housing includes a housing body, a first through pipe, a second through pipe, and a plurality of third through pipes. The first through pipe is fixed to an upper side plate of the shell body, the second through pipe is fixed to a lower side plate of the shell body, and the third through pipes are fixed to a peripheral side plate of the shell body. The valve element is rotationally arranged in the shell body. The valve element comprises a first flow channel, a second flow channel and a plurality of third flow channels. Part of the third flow channel is only communicated with the first flow channel, and the other part of the third flow channel is only communicated with the second flow channel. The opening of the first flow channel is communicated with the first through pipe, the opening of the second flow channel is communicated with the second through pipe, and the plurality of third flow channels are respectively communicated with the plurality of third through pipes. Through the arrangement, each third flow channel can be communicated with different third through pipes respectively, so that different communication modes of the valve piece are increased, and the conversion function of the valve piece is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of refrigeration systems, in particular to a valve and a compressor unit. BACKGROUND

[0002] As an energy-saving device that uses high-level energy to make heat flow from low-level heat source air to high-level heat source air, an air source heat pump needs to absorb heat energy from air and then transfer it to the indoor during the heating process. When the temperature of outdoor air is higher than the surface temperature of the heat exchanger, the moisture in the air may condense on the surface of the heat exchanger to form frost or ice. In order to make the heat pump unit operate normally, the heat pump main machine will frequently enter the defrosting or ice melting state, so that the heat pump runs reversely, thereby causing the indoor temperature to drop and affecting the heating effect in the room.

[0003] Therefore, it is necessary to provide an improved valve to solve some or all of the above problems. CONTENT OF THE UTILITY MODEL

[0004] The present application provides a valve with multiple conversion functions and a compressor unit.

[0005] The present application provides a valve, which comprises a valve housing and a valve core; the valve housing comprises a housing main body, a first through pipe, a second through pipe and a plurality of third through pipes; the first through pipe is fixed to the upper side plate of the housing main body, the second through pipe is fixed to the lower side plate of the housing main body, and the plurality of third through pipes are fixed to the circumferential side plate of the housing main body.

[0006] The valve core is arranged in the housing main body and rotates; the valve core comprises a first flow channel, a second flow channel and a plurality of third flow channels; part of the third flow channels only communicate with the first flow channel, and the rest of the third flow channels only communicate with the second flow channel; the opening of the first flow channel communicates with the first through pipe, the opening of the second flow channel communicates with the second through pipe, and the plurality of third flow channels respectively communicate with the plurality of third through pipes.

[0007] Further, the first through pipe and the second through pipe are coaxially arranged, and the axis of the first through pipe coincides with the central axis of the valve core; along the circumference of the valve core, the plurality of third through pipes are uniformly spaced on the circumferential side plate of the housing main body, and the third flow channels are correspondingly arranged with the third through pipes.

[0008] Further, the third through pipe and the third flow channel are both four; the openings of the plurality of third flow channels are located on the circumferential side of the valve core, the opening of the first flow channel is located on the top side of the valve core, and the opening of the second flow channel is located on the bottom side of the valve core.

[0009] Further, the drive assembly is further included; part of the drive assembly is arranged in the shell body to drive the valve core to rotate.

[0010] Further, the drive assembly includes a power member and a transmission member; the power member is fixed to the upper side plate of the shell body and used to drive the transmission member to rotate; the transmission member is located in the shell body and matched with the valve core.

[0011] Further, the transmission member is provided with a first set of teeth on the peripheral side, and the valve core is provided with a second set of teeth on the peripheral side; the first set of teeth is engaged with the second set of teeth.

[0012] Further, the second set of teeth is provided with at least two sets, and the second set of teeth is arranged in the thickness direction of the valve core; the opening of the third flow channel is located between the second set of teeth.

[0013] Further, the number of the first set of teeth corresponds to the number of the second set of teeth, the second set of teeth does not exceed the peripheral side of the valve core, and the first set of teeth exceeds the peripheral side of the transmission member.

[0014] Further, the valve core is provided with an oil guide groove; the oil guide groove is arranged on the top side and the bottom side of the valve core, respectively.

[0015] The application further provides a compressor unit, which includes a compressor and a valve piece as described above; the compressor includes an exhaust end and a suction end; the exhaust end is communicated with the first through pipe, the suction end is communicated with the second through pipe, and the two third through pipes arranged symmetrically are connected.

[0016] Compared with the prior art, the valve piece of the application is arranged in the shell body by rotating the valve core, and the outlets of the plurality of third flow channels can be changed in position with the rotation of the valve core, so that each third flow channel can be respectively communicated with different third through pipes, thereby increasing different communication modes of the valve piece and improving the conversion function of the valve piece. Moreover, when the valve piece is applied to the compressor unit, the compressor unit can switch between refrigeration and heat pump operation conditions, and realize the functions of alternating defrosting or ice melting, thereby stabilizing the heating effect of the compressor unit and improving the use experience of people.

[0017] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present specification. BRIEF DESCRIPTION OF DRAWINGS

[0018] The drawings incorporated into the specification and constituting a part of the specification show embodiments consistent with the present specification and, together with the specification, serve to explain the principles of the present specification.

[0019] Figure 1 is a perspective view of the valve piece of the application.

[0020] Figure 2 is Figure 1 A perspective view of the valve member middle shell body.

[0021] Figure 3 is Figure 1 An exploded view of the valve member.

[0022] Figure 4 is Figure 3 A side view of the valve core with the first flow channel and the third flow channel cut away.

[0023] Figure 5 is Figure 4 A perspective view of the valve core.

[0024] Figure 6 is Figure 3 A side view of the valve core with the second flow channel and the third flow channel cut away.

[0025] Figure 7 is Figure 3 A side view of the valve core.

[0026] Figure 8 is Figure 7 A sectional view of the valve core along A-A.

[0027] Figure 9 is Figure 7 A sectional view of the valve core along B-B.

[0028] Figure 10 is a schematic view of the valve member in communication with the third through pipe when the compressor unit of the present application is in a refrigeration state.

[0029] Figure 11 is a schematic view of the valve member in communication with the third through pipe when the compressor unit of the present application is in a refrigeration and defrosting or ice melting state.

[0030] Figure 12 is a schematic view of the valve member in communication with the third through pipe when the compressor unit of the present application is in a heating state.

[0031] Figure 13 is a schematic view of the valve member in communication with the third through pipe when the compressor unit of the present application is in a heating and defrosting or ice melting state.

[0032] Figure 14 is a schematic view of the compressor in the compressor unit of the present application connected with the valve member.

[0033] Brief Description of Drawings: 1-valve housing; 11-housing body; 111-upper side plate of the housing body; 112-lower side plate of the housing body; 113-circumferential side plate of the housing body; 12-first through pipe; 13-second through pipe; 14-third through pipe; 141-through pipe one; 142-through pipe two; 143-through pipe three; 144-through pipe four; 2-valve core; 21-first flow channel; 22-second flow channel; 23-third flow channel; 24-second tooth group; 25-oil guide groove; 3-driving assembly; 31-power member; 32-transmission member; 321-first tooth group; 4-compressor; 41-exhaust end; 42-suction end; 5-first condenser; 6-second condenser; 7-first evaporator; 8-second evaporator. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments (or, the implementation manners) of the present application will be clearly and completely described below with reference to the accompanying drawings. When the following description refers to the accompanying drawings, the same numbers in different drawings indicate the same or similar elements unless otherwise indicated.

[0035] If the application embodiments involve directional indications or positional relationships (such as up, down, left, right, front, back, inner, outer, top, bottom, center, vertical, horizontal, longitudinal, transverse, length, width, counterclockwise, clockwise, axial, radial, circumferential, etc.), such terms are only used to explain the relative positional relationship, movement, etc. between the components in a certain specific posture (as shown in the drawings); if the specific posture changes, the directional indication or positional relationship also changes accordingly. In addition, the terms "first", "second", etc. in the application embodiments are only used for convenience of description, and cannot be understood as indicating or implying relative importance.

[0036] As shown in Figures 1 to 9 The valve of the present application includes a valve housing 1 and a valve core 2. The valve core 2 is arranged to rotate in the valve housing 1, so that the valve core 2 can rotate around its central axis. The valve housing 1 includes a housing body 11, a first through pipe 12, a second through pipe 13, and a plurality of third through pipes 14. The first through pipe 12 is fixed to the upper side plate 111 of the housing body 11, the second through pipe 13 is fixed to the lower side plate 112 of the housing body 11, and the plurality of third through pipes 14 are fixed to the circumferential side plate 113 of the housing body 11.

[0037] The valve core 2 includes a first flow channel 21, a second flow channel 22, and a plurality of third flow channels 23. Part of the third flow channels 23 only communicate with the first flow channel 21, and the rest of the third flow channels 23 only communicate with the second flow channel 22. The opening of the first flow channel 21 communicates with the first through pipe 12, the opening of the second flow channel 22 communicates with the second through pipe 13, and the plurality of third flow channels 23 respectively communicate with the plurality of third through pipes 14.

[0038] Thus, the valve core 2 is rotatably arranged in the valve housing 1, and the outlets of the plurality of third flow channels 23 can change positions with the rotation of the valve core 2, so that each third flow channel 23 can be communicated with different third through pipes 14, thereby increasing the different communication modes and switching functions of the valve, and when the valve is applied to the compressor unit, the compressor unit can switch between the refrigeration and heat pump operating conditions, and without reverse operation, the defrosting or ice melting function can be realized, so that the heating effect of the compressor unit is more stable, and the use experience of people is improved.

[0039] In some embodiments, the first through pipe 12 and the second through pipe 13 are respectively located on opposite sides of the shell body 11, and when the valve core 2 rotates, in order to make the communication between the first flow channel 21 and the first through pipe 12 and the second flow channel 22 and the second through pipe 13 more stable, the first through pipe 12 and the second through pipe 13 are coaxially arranged. Further, the axis of the first through pipe 12 and the axis of the second through pipe 13 coincide with the central axis of the valve core 2, and the center of the opening of the first flow channel 21 and the center of the opening of the second flow channel 22 are located on the central axis of the valve core 2. The opening of the first flow channel 21 is located on the top side of the valve core 2, and the opening of the second flow channel 22 is located on the bottom side of the valve core 2. The first flow channel 21 is always communicated with the first through pipe 12, and the second flow channel 22 is always communicated with the second through pipe 13.

[0040] Along the circumference of the valve core 2, the plurality of third through pipes 14 are uniformly spaced on the peripheral side plate 113 of the shell body 11. Specifically, along the circumference of the valve core 2, the included angle between any two adjacent third through pipes 14 is equal to the included angle between any other two adjacent third through pipes 14. The third flow channels 23 are correspondingly arranged with the third through pipes 14. Specifically, the openings of the plurality of third flow channels 23 are located on the peripheral side of the valve core 2, the number of the third flow channels 23 corresponds to the number of the third through pipes 14, and along the circumference of the valve core 2, the angular interval between the openings of any two adjacent third flow channels 23 is equal to the included angle between any two adjacent third through pipes 14.

[0041] When the valve core 2 rotates, in order to enable different third flow channels 23 and different third through pipes 14 to communicate smoothly, the axes of all third through pipes 14 and the centers of the openings of all third flow channels 23 are on the same horizontal plane. In order to prevent liquid leakage when the valve core 2 communicates with the valve housing 1, the diameter of the opening of the first flow channel 21 is the same as the inner diameter of the first through pipe 12, the diameter of the opening of the second flow channel 22 is the same as the inner diameter of the second flow channel 22, and the diameter of the opening of the third flow channel 23 is the same as the inner diameter of the third through pipe 14. Of course, sealing members can also be arranged at the connection between the opening of the first flow channel 21 and the first through pipe 12, the connection between the opening of the second flow channel 22 and the second flow channel 22, and the connection between the opening of the third flow channel 23 and the third through pipe 14.

[0042] The valve preferably but not limited to a six-way valve, and the third through pipe 14 and the third flow channel 23 are both four. Among them, along the circumference of the valve core 2, the included angle between any two adjacent third through pipes 14 and the included angle between any two adjacent third flow channel 23 openings are both 90 degrees. Further, the third through pipe 14 includes through pipe one 141, through pipe two 142, through pipe three 143 and through pipe four 144. The through pipe one 141, the through pipe two 142, the through pipe three 143 and the through pipe four 144 are uniformly spaced on the circumferential side plate 113 of the shell body 11, that is, the through pipe one 141 is oppositely arranged with the through pipe three 143, and the through pipe two 142 is oppositely arranged with the through pipe four 144.

[0043] Among the four third flow channels 23, two adjacent third flow channels 23 are communicated with the first flow channel 21, and the other two adjacent third flow channels 23 are communicated with the second flow channel 22. Under the rotation of the valve core 2, each third flow channel 23 can be respectively communicated with the through pipe one 141, the through pipe two 142, the through pipe three 143 and the through pipe four 144.

[0044] When the valve is other way valve, the first through pipe 12, the second through pipe 13, the first flow channel 21 and the second flow channel 22 are all one, and are coaxially arranged, while the third through pipe 14 and the third flow channel 23 are provided with multiple and the same number, for example, if the valve is a seven-way valve, the third through pipe 14 and the third flow channel 23 are five; if the valve is an eight-way valve, the third through pipe 14 and the third flow channel 23 are six. And when the valve is other way valve, the third through pipe 14 is also uniformly spaced on the circumferential side plate 113 of the shell body 11, and the opening of the third flow channel 23 is also uniformly spaced on the circumferential side of the valve core 2.

[0045] Further combining Figures 10 to 13 As shown, in some embodiments, in order to make the valve core 2 rotatable, the valve can also include a driving assembly 3. Part of the driving assembly 3 is arranged in the shell body 11 and in contact with the valve core 2 to drive the valve core 2 to rotate. Along the circumference of the valve core 2, the driving assembly 3 is located between the through pipe one 141 and the through pipe four 144. The driving assembly 3 includes a power piece 31 and a transmission piece 32. The power piece 31 is fixed to the upper side plate 111 of the shell body 11 and connected with the transmission piece 32, and the power piece 31 is used to drive the transmission piece 32 to rotate. The transmission piece 32 is located in the shell body 11 and cooperates with the valve core 2.

[0046] The transmission piece 32 is engaged with the valve core 2. Specifically, the circumferential side of the transmission piece 32 is provided with a first tooth group 321, and the circumferential side of the valve core 2 is provided with a second tooth group 24, and the first tooth group 321 is engaged with the second tooth group 24. In order to make the transmission piece 32 and the valve core 2 more stable when engaged and rotated, the second tooth group 24 is provided with at least two groups, and along the thickness direction of the valve core 2, a plurality of second tooth groups 24 are spaced, and the openings of the third flow channels 23 are located between the second tooth groups 24.

[0047] In order to reduce the manufacturing difficulty of the transmission member 32 and improve the manufacturing efficiency, the number of the first tooth group 321 corresponds to the number of the second tooth group 24, and the first tooth group 321 is engaged with the second tooth group 24 one by one. In order to make the third flow channel 23 more airtight when communicating with the third pipe 14, the second tooth group 24 does not exceed the peripheral side surface of the valve core 2, and the first tooth group 321 exceeds the peripheral side surface of the transmission member 32 to be engaged in the second tooth group 24.

[0048] In other embodiments, the transmission member 32 and the valve core 2 can also be connected through a transmission belt to drive the valve core 2 to rotate.

[0049] In some embodiments, the valve core 2 is provided with an oil guide groove 25. The oil guide groove 25 is arranged on the top side and the bottom side of the valve core 2 respectively, so that the lubricating oil in the oil guide groove 25 can lubricate the valve core 2, making the valve core 2 rotate more smoothly.

[0050] As shown in Figure 14 The present application also provides a compressor unit, which comprises a compressor 4, a first condenser 5, a second condenser 6, a first evaporator 7, a second evaporator 8 and a valve. The compressor 4 comprises an exhaust end 41 and a suction end 42. The exhaust end 41 communicates with the first pipe 12, the suction end 42 communicates with the second pipe 13, and the two third pipes 14 arranged symmetrically communicate with each other. Taking the valve as an example of a six-way valve, the pipe one 141 is arranged opposite to the pipe three 143 and can communicate with each other through a pipe outside the valve housing 1, and the pipe two 142 is arranged opposite to the pipe four 144 and can communicate with each other through a pipe outside the valve housing 1.

[0051] The first condenser 5 and the first evaporator 7 are connected in series on the pipe connecting the pipe one 141 and the pipe three 143, and the first condenser 5 is arranged adjacent to the pipe one 141 and the first evaporator 7 is arranged adjacent to the pipe three 143. The second condenser 6 and the second evaporator 8 are connected in series on the pipe connecting the pipe two 142 and the pipe four 144, and the second condenser 6 is arranged adjacent to the pipe four 144 and the second evaporator 8 is arranged adjacent to the pipe two 142. In actual application of the compressor unit, the first evaporator 7 and the second evaporator 8 are located indoors, and the first condenser 5 and the second condenser 6 are located outdoors.

[0052] When the two third flow channels 23 communicating with the first flow channel 21 communicate with the pipe one 141 and the pipe four 144 respectively, and the other two third flow channels 23 communicating with the second flow channel 22 communicate with the pipe two 142 and the pipe three 143 respectively, the compressor unit is in a refrigeration state, as shown in Figure 10As shown in the figure. When two third flow channels 23 communicating with the first flow channel 21 are communicated with the pipe two 142 and the pipe three 143 respectively, and the other two third flow channels 23 communicating with the second flow channel 22 are communicated with the pipe one 141 and the pipe four 144 respectively, the compressor set is in the refrigeration and defrosting or ice melting state, as shown in the figure. Figure 11 As shown in the figure.

[0053] When two third flow channels 23 communicating with the first flow channel 21 are communicated with the pipe two 142 and the pipe three 143 respectively, and the other two third flow channels 23 communicating with the second flow channel 22 are communicated with the pipe one 141 and the pipe four 144 respectively, the compressor set is in the refrigeration and defrosting or ice melting state, as shown in the figure. Figure 12 As shown in the figure. When two third flow channels 23 communicating with the first flow channel 21 are communicated with the pipe two 142 and the pipe three 143 respectively, and the other two third flow channels 23 communicating with the second flow channel 22 are communicated with the pipe one 141 and the pipe four 144 respectively, the compressor set is in the refrigeration and defrosting or ice melting state, as shown in the figure. Figure 13 As shown in the figure.

[0054] The compressor set of the present application can switch the refrigeration and heat pump operating conditions by setting the above valve, and realize the alternate defrosting or ice melting function without reverse operation, so that the heating and refrigeration effect of the compressor set is more stable, and the use experience of people is improved.

[0055] It should be noted that the technical solutions or technical features described in the above embodiments can be combined or supplemented with each other without conflict. The scope of protection of the present application is not limited to the precise structure described in the above embodiments and shown in the drawings; any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. A valve member characterized by, The valve element comprises a valve element housing and a valve core; the valve element housing comprises a housing main body, a first through pipe, a second through pipe and a plurality of third through pipes; the first through pipe is fixed to the upper side plate of the housing main body, the second through pipe is fixed to the lower side plate of the housing main body, and the plurality of third through pipes are fixed to the circumferential side plate of the housing main body; The valve core is arranged in the housing main body and rotates; the valve core comprises a first flow channel, a second flow channel and a plurality of third flow channels; part of the third flow channels only communicate with the first flow channel, and the rest of the third flow channels only communicate with the second flow channel; the opening of the first flow channel communicates with the first through pipe, the opening of the second flow channel communicates with the second through pipe, and the plurality of third flow channels respectively communicate with the plurality of third through pipes.

2. The valve member of claim 1, wherein The first through pipe and the second through pipe are coaxially arranged, and the axis of the first through pipe coincides with the central axis of the valve core; along the circumference of the valve core, the plurality of third through pipes are uniformly spaced on the circumferential side plate of the housing main body, and the third flow channels are arranged correspondingly to the third through pipes.

3. The valve member of claim 1, wherein The third through pipe and the third flow channel are both four; the openings of the plurality of third flow channels are located on the circumferential side of the valve core, the opening of the first flow channel is located on the top side of the valve core, and the opening of the second flow channel is located on the bottom side of the valve core.

4. The valve of claim 1, wherein The drive assembly is also included; part of the drive assembly is arranged in the housing main body to drive the valve core to rotate.

5. The valve member of claim 4, wherein The drive assembly comprises a power element and a transmission element; the power element is fixed to the upper side plate of the housing main body and is used to drive the transmission element to rotate; the transmission element is located in the housing main body and cooperates with the valve core.

6. The valve member of claim 5, wherein The circumferential side of the transmission element is provided with a first tooth set, and the circumferential side of the valve core is provided with a second tooth set; the first tooth set is engaged with the second tooth set.

7. The valve member of claim 6, wherein The second tooth set is provided with at least two sets, and along the thickness direction of the valve core, the second tooth sets are spaced apart, and the openings of the third flow channels are located between the second tooth sets.

8. The valve member of claim 7, wherein The number of the first tooth set corresponds to the number of the second tooth set, the second tooth set does not exceed the circumferential surface of the valve core, and the first tooth set exceeds the circumferential surface of the transmission element.

9. The valve of claim 1, wherein The valve core is provided with an oil guide groove; the oil guide groove is arranged on the top side and the bottom side of the valve core, respectively.

10. A compressor package characterized by, The valve element comprises a compressor and the valve element according to any one of claims 1 to 9; the compressor comprises an exhaust end and a suction end; the exhaust end communicates with the first through pipe, the suction end communicates with the second through pipe, and the two symmetrically arranged third through pipes communicate with each other.