A rotating smart surface snapshot analysis processing system

By incorporating a cleaning component and an air pump into the image acquisition device, the problem of dust adhesion is solved, achieving efficient cleaning and ensuring the clarity and accuracy of the detection.

CN223597545UActive Publication Date: 2025-11-25GUILIN INT ELECTRIC WIRE & CABLE GROUP
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Patent Information

Application Number
CN202520298185.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-11-25
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

In existing surface defect detection systems, dust easily adheres to the surface of the image acquisition equipment, and the dust is difficult to clean, affecting the detection results.

Method used

A rotating intelligent surface snapshot analysis and processing system was designed, equipped with a cleaning component and an air pump. The system uses a brush layer to clean the attached dust and uses the air pump to blow away any remaining dust, keeping the surface of the image acquisition device clean.

Benefits of technology

Effective cleaning of dust from the surface of the image acquisition device ensures the clarity and accuracy of the detection results, simplifies the operation process, and improves the practicality of the equipment.

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Abstract

The utility model relates to rotating intelligent surface snapshot analysis processing system technical field, and disclose a kind of rotating intelligent surface snapshot analysis processing system, including rotating support, the side of rotating support is provided with image acquisition device, and the side of image acquisition device is fixedly connected with cleaning assembly. The cleaning assembly includes the frame fixedly connected to the side of image acquisition device. The rotating intelligent surface snapshot analysis processing system, by the setting of cleaning assembly, the remote control equipment of operation peripheral passes through its electrically connected remote control module control driving motor to start work, its output fixed screw rod rotates, so that the moving plate of surface screw connection moves inside frame, drives its side fixed brush layer to adhere image acquisition device surface reciprocating motion, the dust attached to the surface of image acquisition device is cleaned, to reach the cleaning effect of image acquisition device is kept all the time, keep its surface clean effect.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rotating intelligent surface snapshot analysis processing system technical field especially relates to a rotating intelligent surface snapshot analysis processing system. BACKGROUND

[0002] The surface defect detection system is based on machine vision and artificial intelligence technology, and is used for automatically detecting product surface defects. The system illuminates the detected object through a clever light source design, captures a clear image of the object by a lens, and converts it into a digital signal for subsequent processing. The image acquisition card transmits the image data captured by the camera to the computer, and the computer pre-processes the image, such as denoising, contrast enhancement, edge detection, etc., to highlight the defect area and reduce interference. Then, the system uses advanced image processing algorithms to extract feature information from the image, such as color, texture, shape, etc., and compares and classifies it with known defect samples. According to the preset detection algorithm and model, the system can automatically detect and classify defects, accurately locate and label their position and size, and determine whether these defects are real according to the preset judgment criteria, and take appropriate measures such as rejection or repair. At the same time, the system also performs statistical analysis on the detection results to provide data support for the improvement and optimization of the production process.

[0003] The surface defect detection system disclosed in the public number CN209764751U, although, in the system, at least two light sources and the first image acquisition device position is relatively fixed; the detection table is used for placing the surface to be detected; at least two light sources, the angle of the light beam entering the surface to be detected is different when each light source is lit; under the control of the synchronous signal generator, each light source is lit in turn according to the time division controller pulse signal, and the first image acquisition device acquires the image of the surface to be detected when each light source is illuminated; the processor synthesizes the image to detect the defects of the surface to be detected. When the surface defect of the object is detected, the surface to be detected is placed on the detection table, and at least two light sources irradiate the surface to be detected at different angles. By using time division, the number of cameras is reduced, the detection cost is saved, a stable, angle comprehensive and beneficial to exposing subtle defects light scheme is provided for the mirror surface, and the problem of being unable to accurately detect the mirror surface micro defect in the prior art is solved.

[0004] However, the surface defect detection system has the following disadvantages:

[0005] (1) The image acquisition device surface image acquisition device may have dust attached, resulting in a decrease in the clarity of the shot, which directly affects the results of defect detection;

[0006] (2) The loosened dust of the image acquisition device surface image acquisition device cannot be directly removed, and the structure lacks further dust cleaning. UTILITY MODEL CONTENT

[0007] The technical problem solved by the present application

[0008] The technical problem solved by the present application is to provide a rotating intelligent surface snapshot analysis processing system with high practicability and simple structure, which can be operated simply and solves the problem of dust adhesion and dust loosening of the image acquisition device surface image acquisition device.

[0009] The technical solution

[0010] To achieve the above object, the present application is realized by the following technical solution: a rotating intelligent surface snapshot analysis processing system, comprising a rotating support, the side of the rotating support is provided with an image acquisition device, and the side of the image acquisition device is fixedly connected with a cleaning assembly;

[0011] The cleaning assembly comprises a frame fixedly connected to the side of the image acquisition device, and the top surface of the frame is fixedly connected with a driving structure, the surface of the driving structure is threadedly connected with a moving plate, and the side of the moving plate is fixedly connected with a brush layer.

[0012] Optionally, the driving structure comprises a driving motor fixedly connected to the top surface of the frame, and the output end of the driving motor is fixedly connected with a reciprocating screw rod.

[0013] Optionally, the width of the moving plate is matched with the inner diameter of the frame, and the moving plate is slidingly connected to the inside of the frame, and the top end of the moving plate is provided with a threaded hole matched with the reciprocating screw rod.

[0014] Optionally, the top surface of the frame is fixedly connected with a device block, and the side of the device block is fixedly connected with a remote control module, the surface of the remote control module is electrically connected with the driving motor, and the remote control module is externally provided with a remote control device matched therewith.

[0015] Optionally, the side of the frame is fixedly connected with an air pump, and one end of the air pump is throughly connected with a sealed goose neck pipe, and one end of the sealed goose neck pipe is throughly connected with a conical air head.

[0016] Optionally, the top surface of the air pump is throughly connected with an air inlet pipe, and one end of the air inlet pipe is fixedly connected with a dustproof net for dust prevention.

[0017] The beneficial effects

[0018] The present application provides a rotating intelligent surface snapshot analysis processing system, which has the following beneficial effects:

[0019] 1. The rotating intelligent surface snapshot analysis processing system, through the setting of the cleaning assembly, the remote control device of the operation peripheral controls the driving motor to start working through the electrically connected remote control module, the output end fixed screw rod rotates, the moving plate connected with the surface screw thread moves in the frame, drives the brush layer fixed on the side to make reciprocating motion on the surface of the image acquisition device, and the dust attached to the surface of the image acquisition device is cleaned, so that the cleaning effect of the image acquisition device is always maintained, and the surface cleaning effect is maintained.

[0020] 2. The rotating intelligent surface snapshot analysis processing system, through the setting of the air pump, the sealed goose neck pipe is pulled to make it bend, the tapered air head connected at one end is aligned with the position of the image acquisition device, the air pump works, clean air is sucked in through the air inlet pipe, and the dust loosened but not yet detached by the brush layer on the surface of the image acquisition device is blown away by the tapered air head at one end of the sealed goose neck pipe, so that the cleaning effect is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a whole structure schematic view of the utility model;

[0022] Figure 2 It is a cleaning assembly structure schematic view of the utility model;

[0023] Figure 3 It is an air pump structure schematic view of the utility model;

[0024] Figure 4 It is a split structure schematic view of the utility model.

[0025] In the drawing: 1, rotating support; 2, image acquisition device; 3, cleaning assembly; 31, frame; 32, driving structure; 321, driving motor; 322, screw rod; 33, moving plate; 34, brush layer; 4, device block; 5, remote control module; 6, air pump; 7, sealed goose neck pipe; 8, tapered air head; 9, air inlet pipe. DETAILED DESCRIPTION

[0026] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0027] Please refer to Figures 1 to 4 The utility model provides a kind of technical scheme: a rotating intelligent surface snapshot analysis processing system, including rotating support 1, rotating support 1 is provided with image acquisition device 2 on side, and image acquisition device 2 is fixedly connected with cleaning assembly 3 on side;

[0028] Please refer to Figure 4 , the top surface of the frame 31 is fixedly connected with the equipment block 4, and the side surface of the equipment block 4 is fixedly connected with the remote control module 5, the surface of the remote control module 5 is electrically connected with the driving motor 321, and the remote control module 5 is externally provided with a remote control device matched therewith;

[0029] The remote control module 5 is arranged, so that the user can operate the cleaning assembly 3 by using the matched remote control device, and the operation convenience is greatly improved.

[0030] Embodiment one:

[0031] Please refer to Figure 2 , the top surface of the frame 31 is fixedly connected with the equipment block 4, and the side surface of the equipment block 4 is fixedly connected with the remote control module 5, the surface of the remote control module 5 is electrically connected with the driving motor 321, and the remote control module 5 is externally provided with a remote control device matched therewith;

[0032] The remote control device of the operation peripheral controls the driving motor 321 to start working through the electrically connected remote control module 5, the output end fixed threaded rod 322 of the driving motor 321 is rotated, the surface threaded moving plate 33 is moved in the frame 31, and the side fixed brush layer 34 is driven to make reciprocating motion on the surface of the image acquisition device 2, so that the dust adhered to the surface of the image acquisition device 2 is cleaned, the cleaning effect of the image acquisition device 2 is kept, and the surface of the image acquisition device 2 is kept clean.

[0033] Embodiment two:

[0034] Please refer to Figure 3 , the side surface of the frame 31 is fixedly connected with the air pump 6, one end of the air pump 6 is throughly connected with the sealed goose neck pipe 7, and one end of the sealed goose neck pipe 7 is throughly connected with the conical air head 8; the top surface of the air pump 6 is throughly connected with the air inlet pipe 9, and one end of the air inlet pipe 9 is fixedly connected with the dustproof net for dust prevention;

[0035] The sealed goose neck pipe 7 is bent, the conical air head 8 at one end of the sealed goose neck pipe 7 is aligned with the position of the image acquisition device 2, the air pump 6 works, clean air is sucked in through the air inlet pipe 9 and is sprayed out through the conical air head 8 at one end of the sealed goose neck pipe 7, and the dust loosened but not yet fallen off on the surface of the image acquisition device 2 is blown away by the brush layer 34, so that the cleaning effect is further improved.

[0036] In the utility model, the working steps of the device are as follows:

[0037] First, the remote control device of the operation peripheral device controls the driving motor 321 to start working through the electrically connected remote control module 5, the output end fixed screw rod 322 rotates, the moving plate 33 connected with the surface screw moves in the frame 31, in turn, drives the brush layer 34 fixed on the side to reciprocate on the surface of the image acquisition device 2, and the dust attached to the surface of the image acquisition device 2 is cleaned, finally, the sealing goose neck pipe 7 is pulled to make it bend, the tapered air head 8 connected with one end is aimed at the position of the image acquisition device 2, the air pump 6 works, clean air is sucked into through the air inlet pipe 9, and the dust loosened but not yet fallen off on the surface of the image acquisition device 2 and the brush layer 34 is blown away by the tapered air head 8 at one end of the sealing goose neck pipe 7.

[0038] It should be noted that the device structure and the drawings of the utility model mainly describe the principle of the utility model, and the setting of the power mechanism, the power supply system and the control system of the device is not completely described in the technical principle of the design, and under the premise that the above-mentioned principle of the utility model is understood by the person skilled in the art, the specific power mechanism, power supply system and control system can be clearly known, and the control mode of the application file is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art;

[0039] The standard parts used can be purchased from the market, and can be ordered according to the description and drawings, and the specific connection mode of each part adopts the conventional screw, rivet, welding and other conventional means in the prior art, the mechanical parts and equipment adopt the conventional type in the prior art, and the components known by the person skilled in the art, and the structure and principle thereof can be known by the person skilled in the art through the technical manual or through the conventional experimental method.

[0040] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principle and spirit of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A rotating smart surface snapshot analysis processing system comprising a rotating stand (1), characterized in that: The side of the rotating support (1) is provided with an image acquisition device (2), and the side of the image acquisition device (2) is fixedly connected with a cleaning assembly (3); The cleaning assembly (3) comprises a frame (31) fixedly connected to the side of the image acquisition device (2), and the top surface of the frame (31) is fixedly connected with a driving structure (32), the surface of the driving structure (32) is threadedly connected with a moving plate (33), and the side of the moving plate (33) is fixedly connected with a brush layer (34).

2. A rotating smart surface snapshot analysis processing system according to claim 1, wherein: The driving structure (32) comprises a driving motor (321) fixedly connected to the top surface of the frame (31), and the output end of the driving motor (321) is fixedly connected with a reciprocating screw rod (322).

3. A rotating smart surface snapshot analysis processing system according to claim 1, wherein: The width of the moving plate (33) is matched with the inner diameter of the frame (31), the moving plate (33) is slidingly connected to the inside of the frame (31), and the top end of the moving plate (33) is provided with a threaded hole matched with the reciprocating screw rod (322).

4. The rotating smart surface snapshot analysis processing system of claim 1, wherein: The top surface of the frame (31) is fixedly connected with an equipment block (4), and the side of the equipment block (4) is fixedly connected with a remote control module (5), the surface of the remote control module (5) is electrically connected with the driving motor (321), and the remote control module (5) is externally provided with a remote control device matched therewith.

5. A rotating smart surface snapshot analysis processing system according to claim 1, wherein: The side of the frame (31) is fixedly connected with an air pump (6), one end of the air pump (6) is throughly connected with a sealed goose neck pipe (7), and one end of the sealed goose neck pipe (7) is throughly connected with a conical air head (8).

6. A rotating smart surface snapshot analysis processing system according to claim 5, wherein: The top surface of the air pump (6) is throughly connected with an air inlet pipe (9), and one end of the air inlet pipe (9) is fixedly connected with a dustproof net for dust prevention.

Citation Information

Patent Citations

  • Surface defect detection system

    CN209764751U