Battery device and electric equipment

By designing a split protective shell and wiring harness fixing structure, the issues of battery protective shell versatility and cost are solved, enabling stable installation of battery devices and efficient wiring harness layout, reducing production costs and contact risks.

CN223598929UActive Publication Date: 2025-11-25CONTEMPORARY AMPEREX TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422782422.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-11-25
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Existing battery protection cases have poor versatility, high production costs, difficulty in adapting to different specifications of battery cells, and difficulties in wiring harness routing, posing a risk of contact between high-voltage wiring harnesses and battery cells.

Method used

The protective shell design adopts multiple split standard parts, combined with the frame and wire harness fixing structure. It is built on the main frame through the frame, and the design includes wire grooves and bends to fix and protect the wire harness. With the cooperation of limiting beams and support beams, the installation space is divided, reducing material and mold costs.

Benefits of technology

It improves the versatility of the protective shell, reduces production costs and processing difficulty, simplifies the wiring harness layout, reduces the risk of contact between the high-voltage wiring harness and the battery cell, and improves installation stability and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides a battery device and electric equipment, and relates to the technical field of batteries. The battery device comprises a battery box body and battery monomers, the battery box body comprises a first box body and a plurality of protective shells, the first box body is provided with a plurality of mounting spaces, at least one protective shell is mounted in each mounting space, and the battery monomers are mounted in the protective shells. Compared with the prior art that a protective shell of an integrated structure is directly matched with a plurality of mounting grooves, the protective shell adopting a plurality of standard parts is adopted to be matched with each mounting groove, so that the universality of the protective shell is improved, the mold opening cost of a protective shell mold can be reduced aiming at battery monomers of different specifications, the processing is more convenient, and the production efficiency is improved. And in addition, a connecting part between two adjacent protective shells is omitted, so that the material cost is further reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of battery, and more particularly, to a battery device and an electric equipment. BACKGROUND

[0002] The battery device is widely used in electronic equipment, such as mobile phone, notebook computer, electric vehicle, electric automobile, electric airplane, electric ship, electric toy automobile, electric toy ship, electric toy airplane and electric tool, etc.

[0003] The battery device includes a battery box body, and a protection shell for placing a battery monomer is arranged in the battery box body. The existing protection shell has the problems of poor universality and high production cost. How to improve the universality of the protection shell and reduce the production cost of the protection shell is a research direction in the technical field of battery. CONTENT OF THE UTILITY MODEL

[0004] The present application provides a battery device and an electric equipment, which can improve the universality of the protection shell and reduce the production cost of the protection shell.

[0005] In a first aspect, the embodiments of the present application provide a battery device, which includes a battery box body and a battery monomer. The battery box body includes a first box body and a plurality of protection shells. The first box body includes a main frame, and the main frame is provided with a plurality of installation spaces. At least one protection shell is installed in each installation space, and the battery monomer is placed in the protection shell.

[0006] The above technical solution is different from the protection shell of the related art which is directly matched with a plurality of installation grooves. Instead, a plurality of standard protection shells are matched with the installation spaces, thereby improving the universality of the protection shell. The opening cost of the protection shell mold can be reduced for different specifications of the battery monomer. Moreover, the processing is more convenient, the production efficiency is improved, and the connection part between the adjacent two protection shells is omitted, thereby further reducing the material cost.

[0007] In some embodiments of the present application, the protection shell includes a first bottom wall and a first side wall connected to the first bottom wall. The first bottom wall and the first side wall enclose a containing groove for placing the battery monomer.

[0008] The above technical solution designs the protection shell to include a first bottom wall and a first side wall connected to the first bottom wall. The structure is simple, easy to process, and high in production efficiency.

[0009] In some embodiments of the present application, the first side wall of at least one side of the protection shell is provided with a frame extending outwardly from the containing groove, and the frame is arranged on the main frame.

[0010] By adopting the technical scheme, the protective shell is designed to have a frame, and the frame is arranged on the main frame, so that the protective shell is conveniently positioned and installed in the installation space, and the frame can fix the protective shell to a certain extent, thereby improving the stability of the protective shell installed in the installation space.

[0011] In some embodiments of the present application, at least one of the frames of the protective shell is provided with a wire harness fixing structure.

[0012] By adopting the technical scheme, the frame is designed to have the wire harness fixing structure, and the high-voltage wire harness and other lines of the battery device can be directly laid in the wire harness fixing structure, so that the connection and wiring of the wire harness are facilitated, and the risk of contact between the wire harness and the battery monomer is reduced.

[0013] In some embodiments of the present application, the wire harness fixing structure comprises a wire passing groove, and a length direction of the wire passing groove is arranged along a length direction of the frame.

[0014] By adopting the technical scheme, the wire harness fixing structure is designed to comprise the wire passing groove, so that the wire harness can be conveniently laid, and the wire harness can be fixed and protected.

[0015] In some embodiments of the present application, the frame comprises a first bending part, a second bending part and a third bending part arranged in sequence and at an angle with each other in a direction away from the accommodating groove, and the first bending part, the second bending part and the third bending part enclose the wire passing groove.

[0016] By adopting the technical scheme, the frame is designed to comprise the first bending part, the second bending part and the third bending part arranged in sequence and at an angle with each other, and the wire passing groove is enclosed by the bending of the three parts, so that the structure is simple and easy to process.

[0017] In some embodiments of the present application, the frame further comprises a lapping part located on a side of the third bending part away from the second bending part, and the lapping part is arranged at an angle with the third bending part and arranged on the main frame.

[0018] By adopting the technical scheme, after the frame is provided with the first bending part, the second bending part and the third bending part, the lapping part is arranged on a side of the third bending part, and the lapping part is used to facilitate the arrangement of the frame on the main frame.

[0019] In some embodiments of the present application, opposite ends of the wire passing groove have openings along a length direction of the wire passing groove.

[0020] By adopting the technical scheme, the opposite ends of the wire passing groove are opened, so that the wire harness can be conveniently introduced and led out.

[0021] In some embodiments of the present application, the wire slot is connected to the wire slot of another protective shell adjacent thereto along the length direction of the wire slot.

[0022] According to the above technical solution, the wire slots of two protective shells are connected along the length direction, so that the wire harness can be introduced or led out of one wire slot to the other wire slot, and the arrangement of the wire harness is further facilitated.

[0023] In some embodiments of the present application, the main frame comprises a second side wall, a limiting beam and a support beam, two limiting beams are arranged in the main frame in a spaced manner, and the internal space of the main frame is divided into a first part, a second part and a third part arranged in sequence along a first direction, the first direction is the arrangement direction of the two limiting beams, at least one support beam is located in the second part and divides the second part into a plurality of mounting spaces.

[0024] According to the above technical solution, the main frame is designed to comprise a second side wall, a limiting beam and a support beam, a plurality of mounting spaces are enclosed by the limiting beam, the support beam and the second side wall, and the limiting beam can limit the battery monomer in the mounting slot, thereby reducing the possibility of stress invading the first part and the third part.

[0025] In some embodiments of the present application, the bezel adjacent to the second side wall is provided with the wire slot, and the length direction of the wire slot is arranged along the first direction.

[0026] According to the above technical solution, the bezel adjacent to the second side wall is provided with the wire slot, and the length direction of the wire slot is arranged along the first direction, so that when the wire harness is routed, the wire harness connected to the electrical device in the first part or the second part can be directly arranged in the wire slot along the first direction, and the routing of the wire harness is more convenient.

[0027] In some embodiments of the present application, the limiting beam is provided with a notch adjacent to the wire slot, and one end of the wire slot adjacent to the notch is arranged in the notch.

[0028] According to the above technical solution, the limiting beam is provided with a notch facing one end of the wire slot, and the notch can accommodate one end of the wire slot adjacent thereto, so as to facilitate the wire harness to pass through the limiting beam.

[0029] In some embodiments of the present application, the first box body further comprises a bottom wall connected to the main frame and enclosing a mounting slot with the mounting space, and the protective shell is located in the mounting slot.

[0030] According to the technical scheme, the first box body is designed to further include a bottom wall, the bottom wall and the mounting space enclose a mounting groove, and the protective shell is located in the mounting groove, so that the mounting stability can be further improved, and the bottom of the battery monomer can be better protected through the bottom wall.

[0031] In some embodiments of the present application, the first box body further includes a buffer member, the buffer member is located in the mounting groove, and the protective shell is mounted on the buffer member.

[0032] According to the technical scheme, the buffer member is mounted in the mounting groove, and the buffer member is used to reduce the influence of external impact or collision on the protective shell and the internal battery monomer, so as to reduce the possibility of damage to the structure of the battery monomer under impact or collision.

[0033] In a second aspect, the embodiments of the present application provide a power utilization device, which comprises the battery device according to any one of the technical schemes, and the battery device is used to provide electric energy. BRIEF DESCRIPTION OF DRAWINGS

[0034] In order to more clearly illustrate the technical schemes of the embodiments of the present application, the drawings required to be used in the embodiments of the present application will be briefly introduced as follows. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the drawings.

[0035] Figure 1 The structural schematic diagram of a vehicle is provided for some embodiments of the present application;

[0036] Figure 2 The schematic diagram of a battery device is provided for some embodiments of the present application;

[0037] Figure 3 The structural schematic diagram of the first box body and the protective shell after being split is provided for some embodiments of the present application;

[0038] Figure 4 The structural schematic diagram of the first box body and the protective shell is provided for some embodiments of the present application;

[0039] Figure 5 The enlarged view of a part of Figure 4 The enlarged view of b part of

[0040] Figure 6 The structural schematic diagram of the protective shell is provided for some embodiments of the present application;

[0041] Figure 7 The enlarged view of b part of Figure 6 The enlarged view of b part of

[0042] Specific implementation drawings are as follows:

[0043] 1000, vehicle;

[0044] 100, battery device;

[0045] 10, battery box;

[0046] 1, first box; 11, main frame; 111, installation space; 112, second side wall; 113, limiting beam; 1131, notch; 114, support beam; 115, first part; 116, second part; 117, third part; 12, second bottom wall; 13, buffer member;

[0047] 2, second box;

[0048] 3, protective shell; 31, accommodating groove; 32, first bottom wall; 33, first side wall; 331, frame; 332, wire harness fixing structure; 3321, wire passing groove; 3322, first bending part; 3323, second bending part; 3324, third bending part; 3325, fourth bending part; 3326, lapping part;

[0049] 20, battery cell;

[0050] 200, controller;

[0051] 300, motor;

[0052] X, first direction; Y, second direction; Z, third direction. DETAILED DESCRIPTION

[0053] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.

[0054] Unless otherwise defined, all technical and scientific terms used in the present application have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs; the terms used in the specification of the present application are only for the purpose of describing the specific embodiments of the present application, and are not intended to limit the present application; the terms "include" and "have" in the specification and claims of the present application and their any variants are intended to cover the non-exclusive inclusion. The terms "first", "second" and the like in the specification and claims of the present application are used to distinguish different objects, and are not intended to describe a particular order or primary and secondary relationship.

[0055] Reference to "an embodiment" or "the embodiment" in this application means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the application. The appearances of the phrase "in an embodiment" or "in the embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive.

[0056] In the description of the application, it is necessary to explain that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "attachment" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through intermediate medium, or internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0057] The term "and / or" in this application is only to describe the association relationship of the associated objects, which means that there can be three relationships, for example, H and / or B can mean that H exists alone, H and B exist together, and B exists alone. In addition, the character " / " in this application generally represents that the front and rear associated objects have an "or" relationship.

[0058] In the embodiments of the application, the same reference signs represent the same parts, and for the sake of brevity, the detailed description of the same parts is omitted in different embodiments. It should be understood that the thickness, length and width of various components in the embodiments of the application shown in the drawings, as well as the overall thickness, length and width of the integrated device, are only exemplary and should not constitute any limitation on the application.

[0059] "Multiple" appearing in this application means more than two (including two).

[0060] The battery apparatus mentioned in the embodiments of the application can include one or more battery cell assemblies for providing voltage and capacity. The battery cell assembly can include a plurality of battery cells connected in series, parallel or mixed connection through busbar components.

[0061] In some embodiments, the battery cell assembly is generally formed by arranging a plurality of battery cells; as an example, the battery cell assembly can be a battery module formed by arranging and fixing a plurality of battery cells into an independent module. As an example, the battery module can be formed by bundling a plurality of battery cells with a cable tie.

[0062] In some embodiments, the battery device can be a battery pack, which includes a battery box and one or more battery cell assemblies accommodated in the battery box.

[0063] As an example, the battery cell assembly can be a battery module, which can be accommodated in the battery box by fixing the battery module in the battery box.

[0064] As an example, the battery cell assembly can also be accommodated in the battery box by fixing a plurality of battery cells directly in the battery box.

[0065] As an example, the battery box can include a first box and a second box. The first box and the second box are buckled so that a closed space is formed inside the battery box to accommodate the battery cell assembly. Here, closed means covered or closed, which can be sealed or unsealed. The first box can be a top cover or a bottom plate.

[0066] As an example, the battery box can include a top cover, a frame and a bottom plate. The top cover and the bottom plate are connected with the frame respectively, so that a closed space is formed inside the battery box to accommodate the battery cell assembly.

[0067] As an example, the battery box can be part of the chassis structure of a vehicle. For example, the top cover of the battery box can be at least part of the floor of the vehicle, or the frame of the battery box can be at least part of the cross beam and the longitudinal beam of the vehicle.

[0068] In some embodiments, the battery device refers to an energy storage device, which includes a battery box, at least one side of which is provided with a door. The energy storage device includes an energy storage container, an energy storage cabinet, etc.

[0069] The technical solutions described in the embodiments of the present application are applicable to various electric devices using battery cells and battery devices, such as mobile phones, portable devices, notebook computers, electric vehicles, electric toys, electric tools, vehicles, ships and spacecraft, etc. For example, the spacecraft includes an airplane, a rocket, a space shuttle and a spaceship, etc.

[0070] The battery cell mentioned in the embodiments of the present application can include an electrode assembly and an electrolyte, and the electrode assembly includes a positive electrode tab, a negative electrode tab and a separator. The battery cell mainly relies on the movement of metal ions between the positive electrode tab and the negative electrode tab to work. The positive electrode tab includes a positive electrode current collector and a positive electrode active material layer coated on the surface of the positive electrode current collector; the positive electrode current collector includes a positive electrode coating area coated with the positive electrode active material layer and a positive electrode tab connected to the positive electrode coating area, and the positive electrode tab is not coated with the positive electrode active material layer. Taking a lithium ion battery cell as an example, the material of the positive electrode current collector can be aluminum, and the positive electrode active material layer includes a positive electrode active material, which can be lithium cobaltate, lithium iron phosphate, ternary lithium or lithium manganate, etc. The negative electrode tab includes a negative electrode current collector and a negative electrode active material layer coated on the surface of the negative electrode current collector; the negative electrode current collector includes a negative electrode coating area coated with the negative electrode active material layer and a negative electrode tab connected to the negative electrode coating area, and the negative electrode tab is not coated with the negative electrode active material layer. The material of the negative electrode current collector can be copper, and the negative electrode active material layer includes a negative electrode active material, which can be carbon or silicon, etc. The material of the separator can be PP (polypropylene) or PE (polyethylene) or the like.

[0071] The battery device generally includes a battery box and a battery cell located in the battery box, and the battery box is used to withstand external impact and pressure, protect the inside from physical damage, and reduce the risk caused by collision or falling.

[0072] In order to improve the stability of the battery box and facilitate the installation of the battery device components, the related art sets a horizontal and vertical limiting beam structure on the outside of the battery box, and the support beam and the limiting beam separate the box into multiple accommodation grooves.

[0073] A protective shell for protecting the battery cell is installed in the battery box, and the protective shell needs to be directly matched with the shape of the inside of the box. For different specifications of the battery box, a new mold needs to be opened for mold production to match the shape and size of the protective shell with the battery box, and the mold cost and production cost are high.

[0074] Therefore, how to reduce the production cost of the protective shell is an important topic in the research and development of the battery device and its related components.

[0075] In view of this, the present application provides a technical scheme, which designs the protective shell as a split standard part to improve the universality of the protective shell, thereby solving the above technical problems.

[0076] The battery cell described in the embodiments of the present application is suitable for batteries and power consumption equipment using batteries.

[0077] The electric device can be a vehicle, a mobile phone, a portable device, a notebook computer, a ship, a spacecraft, an electric toy, and an electric tool, etc. The vehicle can be a fuel automobile, a gas automobile, or a new energy automobile, and the new energy automobile can be a pure electric automobile, a hybrid electric automobile, or a range extended automobile, etc. The spacecraft includes an airplane, a rocket, a space shuttle, and a spacecraft, etc. The electric toy includes a fixed or mobile electric toy, such as a game machine, an electric automobile toy, an electric ship toy, and an electric airplane toy, etc. The electric tool includes a metal cutting electric tool, a grinding electric tool, an assembling electric tool, and a railway electric tool, such as an electric drill, an electric grinder, an electric wrench, an electric screwdriver, an electric hammer, an impact electric drill, a concrete vibrator, and an electric planer, etc. The electric device is not specially limited in the embodiments of the present application.

[0078] The following embodiments take the electric device as a vehicle for example for convenience of description.

[0079] In combination with the accompanying drawings, Figure 1 The vehicle 1000 can be a fuel automobile, a gas automobile, or a new energy automobile, and the new energy automobile can be a pure electric automobile, a hybrid electric automobile, or a range extended automobile, etc. The vehicle 1000 is internally provided with a battery device 100, which can be arranged at the bottom, the head, or the tail of the vehicle 1000. The battery device 100 can be used for power supply of the vehicle 1000, for example, the battery device 100 can be used as an operating power supply of the vehicle 1000. The vehicle 1000 can further include a controller 200 and a motor 300, and the controller 200 is used to control the battery device 100 to supply power to the motor 300, for example, to meet the working power demand of the vehicle 1000 during starting, navigation, and driving.

[0080] In some embodiments of the present application, the battery device 100 can not only be used as an operating power supply of the vehicle 1000, but also be used as a driving power supply of the vehicle 1000, to replace or partially replace fuel or natural gas to provide driving power for the vehicle 1000.

[0081] In combination with the accompanying drawings, Figures 2-4 The embodiments of the present application provide a battery device 100, which includes a battery box 10 and a battery monomer 20. The battery box 10 includes a first box 1 and a plurality of protective shells 3. The first box 1 includes a main frame 11, and the main frame 11 is provided with a plurality of mounting spaces 111. At least one protective shell 3 is arranged in each mounting space 111, and the battery monomer 20 is arranged in the protective shell 3.

[0082] The battery device 100 can be a secondary battery or a primary battery, and can also be a lithium-sulfur battery, a sodium-ion battery, or a magnesium-ion battery, but is not limited thereto. The battery monomer 20 and the battery device 100 can be in the shape of a cylinder, a flat body, a cuboid, or other shapes, etc.

[0083] The battery box 10 is used to provide a containing space for the battery monomer 20, and the battery box 10 can adopt various structures. In some embodiments, the battery box 10 can include a first box 1 and a second box 2, the first box 1 and the second box 2 are mutually covered, and the first box 1 and the second box 2 jointly define a containing space for containing the battery monomer 20.

[0084] Among them, the first box 1 and the second box 2 can be a hollow structure with one end open, and the second box 2 is covered on the open side of the first box 1, so that the first box 1 and the second box 2 jointly define a containing space; or the second box 2 can be a plate structure, and the first box 1 can be a hollow structure with one side open, and the open side of the second box 2 is covered on the open side of the first box 1. Of course, the battery box 10 formed by the first box 1 and the second box 2 can have various shapes, such as a cylinder, a cuboid, etc.

[0085] In some embodiments, the second box 2 can be an upper cover structure different from the structure of the first box 1, of course, the second box 2 can also be the same as the structure of the first box 1, and the embodiment is described based on the structure of the first box 1.

[0086] The first box 1 includes a main frame 11, and the main frame 11 is provided with a plurality of mounting spaces 111. For the mounting space 111 described in the embodiment, it can be understood as a slot open on one side along the third direction Z shown in the figure, or as a port structure open on both sides along the third direction Z. As long as it has a certain containing space and includes a side wall surrounding the containing space, it can be understood as the mounting space 111 in the embodiment.

[0087] Among them, the third direction Z is a direction perpendicular to the bottom wall surface, and in some embodiments, the third direction Z is perpendicular to the first direction X and the second direction Y respectively.

[0088] The protective shell 3 is used to contain the battery monomer 20 and protect the battery monomer 20. However, the protective shell 3 of the embodiment is designed as a split body from the originally integrated shell structure, the number of protective shells 3 is multiple, and the size of the protective shell 3 is made into a standard part, and the function of the originally integrated structure is realized through the combination of multiple protective shells 3.

[0089] One or more protective shells 3 can be installed in each mounting space 111. In some embodiments, the width of the protective shell 3 is greater than or equal to 300mm, for example, the width of the protective shell 3 can be 300mm-1000mm, and the length is greater than or equal to 500mm, for example, the length of the protective shell 3 can be 500mm-1000mm, and the specific size is determined according to the specification of the battery box 10.

[0090] Taking an example that one protective shell 3 is installed in each installation space 111, the plurality of protective shells 3 are matched with the plurality of installation spaces 111 one by one, and the shape and size of the protective shell 3 match the size of the installation space 111, so that the plurality of protective shells 3 can be respectively installed in the plurality of installation spaces 111.

[0091] The shape of the protective shell 3 can be a box shape with an open upper end, a tray shape, etc., and of course can also be a box shape with a cover that can be closed. Each protective shell 3 is provided with a receiving groove 31, and one or more battery monomers 20 are installed in the receiving groove 31.

[0092] As can be known from the above description, the protective shell 3 in the embodiment is different from the protective shell 3 of the related art which is directly adapted to the plurality of installation spaces 111, but the plurality of split structures of the protective shell 3 are used to match the plurality of installation spaces 111, which not only facilitates the processing of the protective shell 3 and improves the production efficiency, but also can omit the connecting part between the adjacent two protective shells 3, thereby reducing the material cost.

[0093] In combination with the accompanying Figure 6 As shown in the drawings, in some examples, the protective shell 3 includes a first bottom wall 32 and a first side wall 33 connected to the first bottom wall 32, and the first bottom wall 32 and the first side wall 33 enclose a receiving groove 31 for placing the battery monomer.

[0094] The shape of the first bottom wall 32 can be a rectangle in the drawing, or other shapes such as a circle, a triangle, etc., and the specific shape of the first bottom wall 32 is determined according to the shape of the installation space 111.

[0095] The number of the first side wall 33 can be multiple, for example, when the first bottom wall 32 is a rectangle, the number of the first side wall 33 is four. The plurality of first side walls 33 can be integrally connected or integrally formed during processing.

[0096] The material of the first bottom wall 32 and the first side wall 33 can be a material such as a polymer-based composite material, a carbon fiber composite material, a plastic and mineral composite material, etc., as long as it meets certain insulation and structural strength, and the embodiment will not be enumerated one by one.

[0097] The protective shell 3 is designed to include the first bottom wall 32 and the first side wall 33 connected to the first bottom wall 32 in the embodiment, which has a simple structure, is easy to process, and has high production efficiency.

[0098] In combination with the accompanying Figures 4-6 As shown in the drawings, in some examples, the first side wall 33 of at least one side of the protective shell 3 is provided with a frame 331 extending outwardly from the receiving groove 31, and the frame 331 is arranged on the main body frame 11.

[0099] The frame 331 can be a flange formed by outwardly turning the first side wall 33, or can be connected to the first side wall 33 by mechanical connection such as welding, bonding, riveting, etc. after the first side wall 33 is connected to the first bottom wall 32.

[0100] Taking the four first side walls 33 in the figure as an example, in some embodiments, the four first side walls 33 can each be provided with a frame 331, the length of the frame 331 can be the same as the length of the first side wall 33, and the lower surface of the frame 331 can be directly placed on the main frame 11, and in some embodiments, the frame 331 and the main frame 11 can also be connected by mechanical connection.

[0101] The protective shell 3 is designed to have a frame 331, which is placed on the main frame 11 by the frame 331, which not only facilitates the positioning and installation of the protective shell 3, but also plays a certain fixing role to a certain extent, improving the stability of the protective shell 3 installed on the main frame 11.

[0102] In some examples, optionally, at least one frame 331 of the protective shell 3 is provided with a wire harness fixing structure 332.

[0103] The reason for setting the wire harness fixing structure 332 is that the wire harness inside the battery box 10 is difficult to wire, especially under working conditions such as extrusion or impact, the high-voltage wire harness is prone to contact with the battery monomer 20, and the high-voltage wire harness refers to a voltage exceeding 60 volts (V) as high voltage, and in some embodiments, high voltage can be defined as 120V or higher.

[0104] Therefore, the present embodiment utilizes the frame 331 to form the wire harness fixing structure 332, so that the high-voltage wire harness can be placed outside the protective shell 3 body through the wire harness fixing structure 332, and the high-voltage wire harness is laid and protected through the wire harness fixing structure 332, which not only facilitates the connection and wiring of the wire harness, but also reduces the risk of contact between the wire harness and the battery monomer 20.

[0105] In some examples, optionally, the wire harness fixing structure 332 includes a wire passage 3321, and the length direction of the wire passage 3321 is arranged along the length direction of the frame 331 where the wire passage 3321 is located.

[0106] The wire harness fixing structure 332 is designed to include the wire passage 3321, which can facilitate the laying of the wire harness and can fix and protect the wire harness.

[0107] When the frame 331 has a certain thickness, the wire passage 3321 can be formed on the surface of the frame 331 by machining processes such as cutting, and when the frame 331 is a flange structure with a smaller thickness, the wire passage 3321 can be formed by flange bending.

[0108] Of course, the harness fixing structure 332 of the present embodiment is not limited to this, and can also be a hook or a hanging hole provided on the frame 331 (not shown in the drawings).

[0109] In combination with the accompanying Figure 6 and the accompanying Figure 7 As shown in the drawings, in some examples, the frame 331 includes, in order from the direction away from the accommodation groove 31, a first bent portion 3322, a second bent portion 3323, and a third bent portion 3324, which are arranged adjacent to each other at an angle, and the first bent portion 3322, the second bent portion 3323, and the third bent portion 3324 enclose the wire passing groove 3321.

[0110] In some embodiments, the frame 331 of the present embodiment is a turned-up portion bent outwardly from the side wall, and the turned-up portion is formed in the wire passing groove 3321 of the present embodiment after being bent.

[0111] The first bent portion 3322 and the second bent portion 3323 can correspond to two opposite side walls of the wire passing groove 3321, and the second bent portion 3323 can correspond to the bottom wall of the wire passing groove 3321, and the first bent portion 3322, the second bent portion 3323, and the third bent portion 3324 form a U-shaped groove structure.

[0112] When the height of the main body frame 11 is greater than the height of the first side wall 33, the first bent portion 3322 can be bent again to form a fourth bent portion 3325 close to one end of the first side wall 33, the fourth bent portion 3325 protrudes upward and forms a resulting U-shaped structure, so that the height of the first bent portion 3322 is flush with the third bent portion 3324, further reducing the risk of the harness inside the wire passing groove 3321 from being detached.

[0113] The frame 331 is designed to include the first bent portion 3322, the second bent portion 3323, and the third bent portion 3324 arranged in order and arranged at an angle, and the wire passing groove 3321 is enclosed by the bending of the three, which is simple in structure and easy to process.

[0114] In some examples, the frame 331 further includes a lapping portion 3326 located on the side of the third bent portion 3324 away from the second bent portion 3323, the lapping portion 3326 is arranged at an angle with the third bent portion 3324 and lapped on the main body frame 11.

[0115] The lapping portion 3326 can be perpendicular to the first side wall 33, and the lapping portion 3326 needs to be slightly higher than the main body frame 11 to meet the lapping on the groove wall.

[0116] The reason for configuring the lap joint 3326 is that when the first bending portion 3322, the second bending portion 3323, and the third bending portion 3324 are arranged, the frame 331 forms a U-shaped groove, and thus it is difficult to directly lay on the main body frame 11.

[0117] Therefore, the third bending portion 3324 of the embodiment is further configured with a lap joint 3326 on the side away from the second bending portion 3323. In some embodiments, the lap joint 3326 is a strip-shaped plate body, and of course the cross-sectional shape can be other shapes besides rectangular, which will not be enumerated one by one in this embodiment.

[0118] The first bending portion 3322, the second bending portion 3323, the third bending portion 3324, the fourth bending portion 3325, and the lap joint 3326 are all integral structures or integrally formed structures, and the lap joint 3326 is used to facilitate the laying of the frame 331 on the main body frame 11. The main body frame 11 includes two second side walls 112 and two limiting beams 113 arranged along the second direction Y, and at least one support beam 114.

[0119] In some examples, optionally, along the length direction of the wire slot 3321, the opposite ends of the wire slot 3321 have openings.

[0120] Taking the wire slot 3321 along the length direction in the first direction X in the figure as an example, both ends of the wire slot 3321 are open structures, especially when the wire slot 3321 is formed by edge bending, the opening can be directly formed. Of course, when the wire slot 3321 is processed in other forms (such as injection molding), the wire slot 3321 structure with open ends can also be directly formed.

[0121] The opposite ends of the wire slot 3321 have openings, which is beneficial for the introduction and exit of the wire harness, and can further facilitate the installation and fixation of the wire harness.

[0122] In some examples, optionally, along the length direction of the wire slot 3321, the wire slot 3321 is connected to the wire slot 3321 of another protective shell 3 adjacent to itself.

[0123] Taking the wire slot 3321 along the length direction in the first direction X in the figure as an example, one of the wire slots 3321 is adjacent to another wire slot 3321 along the first direction X, and the two wire slots 3321 are connected to each other through the respective openings.

[0124] Taking the wire slots 3321 adjacent along the second direction Y in the figure as an example, the length directions of the two wire slots 3321 are also along the second direction Y (not shown in the figure), and then the two wire slots 3321 are connected to each other through the respective openings.

[0125] The two wire-through grooves 3321 of the two protective shells 3 are connected in length direction, so that the wire harness can be introduced or led out from one wire-through groove 3321 to the other wire-through groove 3321, and the layout of the wire harness is further facilitated.

[0126] If the two wire-through grooves 3321 are adjacent in length direction but arranged in a direction perpendicular to the respective length directions, the two wire-through grooves 3321 can be disconnected (not shown in the figure), for example, the tray adjacent in the second direction Y has two adjacent wire-through grooves 3321, and the length directions of the wire-through grooves 3321 are arranged in the first direction X, so that the two wire-through grooves 3321 adjacent in the second direction Y are disconnected.

[0127] In combination with the figures shown in Figure 3 , the figures shown in Figure 4 , and the figures shown in Figure 5 , in some examples, the main body frame 11 includes a second side wall 112, a limiting beam 113, and a support beam 114, two limiting beams 113 are arranged in the main body frame 11 in a spaced manner, and divide the internal space of the main body frame 11 into a first part 115, a second part 116, and a third part 117 arranged in sequence in the first direction X, the first direction X being the arrangement direction of the two limiting beams 113, and at least one support beam 114 is located in the second part 116 and divides the second part 116 into a plurality of mounting spaces 111.

[0128] The two limiting beams 113 are respectively located at the two ends of the main body frame 11 in the first direction X, and have a spacing with the second side wall 112 adjacent in the first direction X, and the spacing forms the first part 115 and the third part 117 described above, for mounting electric control devices such as a battery management system (BMS).

[0129] The limiting beam 113 can limit the battery monomer 20 in the mounting space 111, and reduce the possibility of stress invading the first part 115 and the third part 117.

[0130] The second part 116 is used for mounting the support beam 114, and the number of the support beam 114 can be one or more, for example, the two intersecting limiting beams 113 in the figure, one of which is arranged in the first direction X, and the other is arranged in the second direction Y, in some embodiments, the first direction X and the second direction Y are perpendicular, and the first direction X can be the length direction of the box, and the second direction Y is the width direction of the box.

[0131] At this time, the second part 116 is divided into four mounting spaces 111 by the two support beams 114, and the four protective frames are respectively mounted in the four mounting spaces 111.

[0132] The support beam 114 not only divides the internal space of the battery box 10 into zones, but also supports and fixes the second side walls 112 around the perimeter, thereby improving the overall structural strength and stability of the battery box 10.

[0133] Since wiring harnesses (such as high-voltage wiring harnesses) are usually connected to the electrical control devices of the first part 115 and the second part 116, the wiring trough 3321 needs to be designed with this characteristic in mind.

[0134] Therefore, combined with the appendix Figure 3 and 4 As shown, in some examples, optionally, the frame 331 adjacent to the second sidewall 112 is provided with a wire groove 3321, the length direction of which is set along the first direction X.

[0135] Because of the presence of the limiting beam 113, the groove walls on both sides of the third part 117 along the first direction X are the limiting beam 113 and not the second side wall 112. Only the outer frame 331 along the second direction Y of the protective shell 3 can be adjacent to the second side wall 112. The wire groove 3321 can be directly set here, and the other frame 331 does not need to be set with the wire groove 3321.

[0136] When routing wire harnesses, wire harnesses connected to electrical components in the first part 115 or the second part 116 can be directly laid in the wire passage 3321 along the first direction X, which makes it more convenient to route wires through the wire passage 3321.

[0137] Combined again with the appendix Figures 3-5 As shown, in some examples, optionally, the limiting beam 113 is provided with a notch 1131 adjacent to the wire passage groove, and one end of the wire passage groove 3321 adjacent to the notch 1131 is placed in the notch 1131.

[0138] The notch 1131 can be provided at opposite ends of the limiting beam 113 along the second direction Y, and located on the upper side of the limiting beam 113. Of course, the notch 1131 can also be provided at other positions of the limiting beam 113, such as the lower side of the end, or adjacent to the end, as long as it can satisfy the requirement that one end of the wire groove 3321 can be inserted.

[0139] When laying the wire harness, the notch 1131 allows the wire harness to pass through the limiting beam 113, and makes it easier for the electrical components in the first part 115 or the third part 117 to pass through the limiting beam 113 and enter the wire channel 3321, making it easier for the wire harness to run between the first part 115 and the second part 116.

[0140] In some examples, the first housing 1 may optionally include a bottom wall connected to the main frame 11 and forming an installation groove with the installation space 111, with the protective shell 3 located within the installation groove.

[0141] The first box body 1 is designed to further include a bottom wall, the bottom wall and the mounting space 111 enclose a mounting groove, and the protective shell 3 is located in the mounting groove, which can further improve the mounting stability and better protect the bottom of the battery monomer 20 through the bottom wall.

[0142] The second bottom wall 12 can include a bottom guard plate, which can be rectangular in shape or other shapes. The second bottom wall 12 can enclose a groove structure with the first part 115, the second part 116 and the third part 117 described above, and cooperate with the support beam 114 and the limiting beam 113 to form a mounting groove structure.

[0143] In some examples, the first box body 1 further includes a buffer 13, which is located in the mounting space 111, and the protective shell 3 is installed on the buffer 13.

[0144] The buffer 13 can be a plate-shaped piece, or a block, a column, etc., which will not be listed one by one in this embodiment. The buffer 13 can be made of rubber, foam, plastic and other deformable materials, mainly for shock absorption.

[0145] The number of buffers 13 can match the number of protective shells 3, and the bottom of each protective shell 3 is located on a buffer 13. The size of the buffer 13 can be equal to, less than or greater than the size of the first bottom wall 32.

[0146] The buffer 13 is installed in the mounting space 111, which can reduce the impact of external impact or collision on the protective shell 3 and the internal battery monomer 20, and can reduce the possibility of damage to the structure of the battery monomer 20 under impact or collision.

[0147] Finally, please refer to the attached Figures 2-7As shown, the battery device 100 provided by the embodiments of the present application comprises a battery box 10 and battery monomers 20. The battery box 10 comprises a first box 1 and a plurality of protective shells 3. The first box 1 comprises a main frame 11 provided with a plurality of installation spaces 111. At least one protective shell 3 is installed in each installation space 111, and the battery monomers 20 are placed in the protective shells 3. The protective shell 3 comprises a first bottom wall 32 and a first side wall 33 connected to the first bottom wall 32. The first bottom wall 32 and the first side wall 33 enclose a containing groove 31 for placing the battery monomers 20. The first side wall 33 of at least one side of the protective shell 3 is provided with a frame 331 extending outwards from the containing groove 31, and the frame 331 is arranged on the main frame 11. At least one frame 331 of the protective shell 3 is provided with a wire harness fixing structure 332. The wire harness fixing structure 332 comprises a wire passing groove 3321, and the length direction of the wire passing groove 3321 is arranged along the length direction of the frame 331 where the wire passing groove 3321 is located. The frame 331 comprises a first bending part 3322, a second bending part 3323 and a third bending part 3324 arranged in sequence and at an angle with each other in a direction away from the containing groove 31, and the first bending part 3322, the second bending part 3323 and the third bending part 3324 enclose the wire passing groove 3321. The frame 331 further comprises a lap part 3326 located on a side of the third bending part 3324 away from the second bending part 3323, and the lap part 3326 is arranged at an angle with the third bending part 3324 and arranged on the main frame 11. Along the length direction of the wire passing groove 3321, the opposite ends of the wire passing groove 3321 have openings. Along the length direction of the wire passing groove 3321, the wire passing groove 3321 is in communication with the wire passing groove 3321 of another protective shell 3 adjacent thereto. The main frame 11 comprises a second side wall 112, a limiting beam 113 and a support beam 114. Two limiting beams 113 are arranged at intervals in the main frame 11 and divide the internal space of the main frame 11 into a first part 115, a second part 116 and a third part 117 arranged in sequence in a first direction X. The first direction X is the arrangement direction of the two limiting beams 113. At least one support beam 114 is located in the second part 116 and divides the second part 116 into a plurality of installation spaces 111. The frame 331 adjacent to the second side wall 112 is provided with a wire passing groove 3321, and the length direction of the wire passing groove 3321 is arranged along the first direction X. The limiting beam 113 is provided with a notch 1131 adjacent to the wire passing groove 3321, and one end of the wire passing groove 3321 adjacent to the notch 1131 is located in the notch 1131. The first box 1 further comprises a bottom wall connected to the main frame 11 and enclosing an installation groove with the installation space 111, and the protective shell 3 is located in the installation groove. The first box 1 further comprises a buffer 13 located in the installation groove, and the protective shell 3 is installed on the buffer 13.

[0148] Again, the accompanying drawings are referred to Figure 1As shown, based on the above battery device 100, the embodiment of the application further provides a power consuming device, which comprises the above battery device 100, and the battery device 100 is used to provide electric energy for the power consuming device, and the power consuming device can be a vehicle 1000.

[0149] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to the intermediate technical features, but these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A battery device, characterized by, The battery device comprises a battery box and a battery cell, wherein the battery box comprises: The first box comprises a main frame provided with a plurality of installation spaces; and Each of the installation spaces is provided with at least one protective shell, and the battery cell is arranged in the protective shell.

2. The battery device according to claim 1, characterized by The protective shell comprises a first bottom wall and a first side wall connected to the first bottom wall, and the first bottom wall and the first side wall define a receiving groove for placing the battery cell.

3. The battery device of claim 2, wherein, The first side wall of at least one side of the protective shell is provided with a frame extending outward from the receiving groove, and the frame is arranged on the main frame.

4. The battery device of claim 3, wherein At least one frame of the protective shell is provided with a wire harness fixing structure.

5. The battery device of claim 4, wherein, The wire harness fixing structure comprises a wire groove, and the length direction of the wire groove is arranged along the length direction of the frame.

6. The battery device of claim 5, wherein, The frame comprises a first bending part, a second bending part and a third bending part arranged in sequence and at an angle with each other in a direction away from the receiving groove, and the first bending part, the second bending part and the third bending part define the wire groove.

7. The battery device of claim 6, wherein, The frame further comprises a lap part located on one side of the third bending part away from the second bending part, and the lap part is arranged at an angle with the third bending part and arranged on the main frame.

8. The battery device of claim 5, wherein, Along the length direction of the wire groove, the opposite ends of the wire groove have openings.

9. The battery device of claim 8, wherein, Along the length direction of the wire groove, the wire groove is in communication with the wire groove of another protective shell adjacent thereto.

10. The battery device according to any one of claims 5 to 9, wherein The main frame comprises a second side wall, a limiting beam and a supporting beam, two limiting beams are arranged at intervals in the main frame and divide the internal space of the main frame into a first part, a second part and a third part arranged in sequence in a first direction, the first direction is the arrangement direction of the two limiting beams, at least one supporting beam is located in the second part and divides the second part into a plurality of installation spaces.

11. The battery device of claim 10, wherein, The frame adjacent to the second side wall is provided with the wire groove, and the length direction of the wire groove is arranged along the first direction.

12. The battery device of claim 11, wherein, The limiting beam is provided with a notch adjacent to the wire groove, and one end of the wire groove is arranged in the notch.

13. The battery device according to any one of claims 1 to 9, wherein The first box further comprises a bottom wall connected to the main frame and defining an installation groove with the installation space, and the protective shell is arranged in the installation groove.

14. The battery device of claim 13, wherein, The first box further comprises a buffer arranged in the installation groove, and the protective shell is arranged on the buffer.

15. An electrical device, characterized by The battery device comprises the battery device according to any one of claims 1-14, and the battery device is used for providing electric energy.