Motor coil combining structure
By using a locking block and slot design for the motor coil parallel structure, the problems of cumbersome parallel operation and unstable screw tightening of electric vehicle wheel hub motor coil wires are solved, realizing convenient parallel operation and disassembly, and improving maintenance efficiency and safety.
Patent Information
- Application Number
- CN202423155273.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In the existing technology, the coil wire connection operation of the hub motor of electric vehicle is cumbersome, requires the use of tools, and the screw fastening method is prone to loosening and loss, which affects the motor performance and increases the difficulty of maintenance.
A motor coil parallel structure is adopted, which utilizes the design of the locking block and the locking slot to achieve convenient paralleling and disassembly operations by rotating the pressure plate and pushing the tongue plate, thus avoiding the use of tools.
It improves the efficiency of wire connection and disconnection, reduces the risk of damage to enameled wires and other components, simplifies the operation process, and lowers the skill requirements for operators.
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Figure CN223599612U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of wheel hub motor especially relates to a motor wire package parallel structure. BACKGROUND
[0002] Electric vehicle wheel hub motor is one of the core components of electric vehicle, its performance directly influences the electric vehicle's power, endurance and other key indicators. In the wheel hub motor, the wrapping and parallel of coil wire plays a crucial role. Coil wire is usually composed of enameled wire, and these enameled wires need to be reasonably parallel to ensure the normal operation of the motor.
[0003] The wrapping and parallel of coil wire mainly combines multiple enameled wires together in a certain way to form a specific circuit connection. Different parallel methods will affect the electrical performance of the motor, such as resistance, inductance and other parameters, and thus affect the output power, efficiency and other parameters of the motor. Common parallel methods include single parallel, double parallel, four parallel and so on. During parallel operation, it is necessary to ensure that the connection between enameled wires is firm and reliable to avoid problems such as looseness and poor contact, so as to ensure stable transmission of current. At the same time, in order to prevent enameled wires from being affected by external factors such as vibration and friction during motor operation, some insulating materials are usually used to wrap the parallel coil wire to improve the safety and reliability of the motor.
[0004] In the actual production and maintenance process of electric vehicle wheel hub motor, the existing technology has some problems in the wrapping and parallel of coil wire. In the parallel operation process, the traditional method usually uses U-shaped block compression and screw fastening. This method has many disadvantages in practical application. First of all, the operation is relatively complicated, and special tools are needed to install and remove screws, which not only increases the operation time, but also requires a certain skill level of the operator. For example, in some small electric vehicle repair shops, due to incomplete tools or insufficient experience of the operator, the parallel operation time is long, which affects the maintenance efficiency. Secondly, the screw is easy to loosen and lose during use. If the screw is loose, it will cause the enameled wire connection to be not firm, affecting the performance of the motor; if the screw is lost, it also needs to spend time to find the appropriate screw to replace. In addition, during disassembly, tools are needed to tighten the screw, which is easy to damage the enameled wire or other parts. For example, the insulating layer of enameled wire may be scratched during disassembly, causing short circuit and other safety hazards. Moreover, the screw fastening method is more difficult to operate for some limited space motor structures, which requires more time and effort to complete the parallel operation, therefore the technical field proposes a motor wire package parallel structure to solve the above problems. SUMMARY
[0005] In order to make up for the above shortcomings, the utility model provides a motor wire package parallel structure, aims at improving the problem that the hub motor in the prior art needs to be assisted by other tools during parallel wire installation and dismounting, which is more troublesome.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a motor wire package parallel structure, comprising a hub and a plurality of combined components, the hub is fixedly connected with a center ring at the center, the outer side of the hub is fixedly connected with a connecting ring, the combined component is arranged at the top of the connecting ring, the outer side of the connecting ring is provided with a plurality of parallel wire components, and the parallel wire component is used for parallelizing the enameled wire together.
[0007] The parallel wire component comprises two mounting plates, the two mounting plates are fixedly connected to the inner side of the connecting ring, rotating shafts are rotatably connected to the inside of the two mounting plates, the outer side of the rotating shaft is fixedly connected with a pressing plate, and a wire pressing groove is formed in one side of the pressing plate.
[0008] Further, the combined component comprises two clamping blocks, and the two clamping blocks are fixedly connected to the outer side of the pressing plate.
[0009] Further, the top of the connecting ring is fixedly connected with a plurality of groups of fixing blocks, and the number of fixing blocks in each group is two.
[0010] Further, the proximal sides of the two fixing blocks are provided with clamping grooves, and the outer sides of the clamping blocks are clamped in the inner sides of the corresponding clamping grooves.
[0011] Further, one end of the pressing plate is fixedly connected with a tongue plate, and the outer side of the pressing plate is slidably connected with one side of the fixing block.
[0012] Further, the outer periphery of the connecting ring is uniformly provided with a plurality of coils, and the enameled wire outside the coil is attached to the inner side of the wire pressing groove.
[0013] Further, the outer side of the pressing plate is attached to the top of the connecting ring, and the pressing plate is made of insulating material.
[0014] The utility model has the advantages of the following:
[0015] In the utility model, the enameled wire is threaded through the fixing block and the middle part of the mounting plate, and then the pressing plate is rotated, so that the clamping block is accurately clamped in the clamping groove, the enameled wire is stably arranged in the wire pressing groove and the connecting ring, the wire pressing groove is tightly attached to the enameled wire to prevent loosening and displacement, the parallel wire operation is conveniently completed, the pressing plate is separated from the fixing block side by turning the tongue plate upward, this mode is more convenient than the traditional U-shaped block screw fastening, no tool is needed, the operation is easy, the working efficiency is improved, and the risk of damaging the enameled wire or other components due to improper use of the tool is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A perspective view of a motor wire package parallel structure according to the present application;
[0017] Figure 2 A Figure 1 An enlarged view of A in the middle;
[0018] Figure 3 A Figure 1 An enlarged view of B in the middle.
[0019] Legend:
[0020] 1, hub; 2, center ring; 3, connecting ring; 4, mounting plate; 5, rotating shaft; 6, pressing plate; 7, fixed block; 8, tongue plate; 9, wire pressing groove; 10, clamping block; 11, clamping groove; 12, coil. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.
[0022] Refer to Figures 1-3The utility model provides an embodiment: a motor wire package parallel structure, including hub 1 and a plurality of combination assembly, hub 1 usually is made of high strength metal material, such as aluminium alloy etc., has good strength and durability, can bear the various force of motor operation, the center of hub 1 is fixedly connected with center ring 2, and center ring 2 is also metal material generally, plays the role of reinforcing hub 1 structure and connecting other components, the outside fixedly connected with connecting ring 3 of hub 1, and connecting ring 3 is generally the tubular structure of metal material, provides installation position for parallel wire assembly and combination assembly, and combination assembly sets up at the top of connecting ring 3, and the outside of connecting ring 3 is provided with a plurality of parallel wire assemblies, and parallel wire assembly is used to be together in the enamel wire, and parallel wire assembly includes two mounting plates 4, and mounting plate 4 is generally metal material, has certain thickness and strength, can be firmly fixed in the inside of connecting ring 3, and two mounting plates 4 are fixedly connected in the inside of connecting ring 3, and the inside of two mounting plates 4 is rotatably connected with the shaft 5, and the shaft 5 is generally metal material, surface smooth, can smoothly rotate in mounting plate 4, and the outside fixedly connected with the pressing plate 6 of the shaft 5, and the pressing plate 6 is generally made of insulating material, such as plastic etc., can effectively prevent the short circuit between the enamel wire, and one side of the pressing plate 6 is provided with the wire pressing groove 9, and the size and shape of wire pressing groove 9 are carefully designed, can closely fit the enamel wire, ensure that the enamel wire is stable in the parallel wire process and does not loosen, and combination assembly includes two clamping blocks 10, and clamping block 10 is generally plastic or metal material, has certain strength and elasticity, can be tightly clamped with the clamping groove 11, and two clamping blocks 10 are fixedly connected on the outside of pressing plate 6 respectively, and the top of connecting ring 3 is fixedly connected with a plurality of fixed blocks 7, and fixed block 7 is generally metal material, has higher strength and stability, and the number of each group of fixed blocks 7 is two, and the proximal side of two fixed blocks 7 is provided with the clamping groove 11, and the size and shape of clamping groove 11 are matched with clamping block 10, can ensure that clamping block 10 is firmly clamped into, and the outside of clamping block 10 is clamped in the inside of corresponding clamping groove 11, and one end of the pressing plate 6 is fixedly connected with the tongue plate 8, and the tongue plate 8 is generally plastic material, facilitate operator to push the pressing plate 6 and carry out the overturning operation, and the outside of pressing plate 6 is slidably connected with one side of fixed block 7, and this sliding connection mode can ensure that the pressing plate 6 is stable and smooth in the rotating and clamping process, and the periphery of connecting ring 3 is evenly provided with a plurality of coils 12, and the coil 12 is generally wound by the enamel wire, and the enamel wire has good insulation performance and conductivity, and the enamel wire of the outside of coil 12 is attached to the inside of wire pressing groove 9, and the outside of pressing plate 6 is attached to the top of connecting ring 3, and the pressing plate 6 is insulating material, can effectively prevent the short circuit between the enamel wire.
[0023] Specifically, first, the enameled wire on the multiple coils 12 is pulled out, these coils 12 are important components of the motor, and the enameled wire plays a key role in transmitting current, then, among the four parallel, double parallel and single parallel wiring modes, according to the actual motor working requirements and specific circumstances, the most suitable wiring mode is selected, different wiring modes will bring different electrical performance and working effect, then, the enameled wire is threaded through the middle part of the fixed block 7 and the mounting plate 4, attention should be paid to avoid friction or winding of the enameled wire with other parts during threading, then rotate the pressing plate 6, so that the two clamping blocks 10 can be accurately clamped in the two clamping grooves 11, during the rotation of the pressing plate 6, it is necessary to ensure the stability and accuracy of the operation, so that the clamping block 10 can be firmly clamped into the clamping groove 11, and the enameled wire can be stably placed in the middle part of the pressing groove 9 and the connecting ring 3, the design of the pressing groove 9 can closely fit the enameled wire, ensuring that the enameled wire will not loosen or shift during wiring, and the connecting ring 3 provides a stable support for the wiring operation, when disassembling and repairing the wire, the tongue plate 8 can be pushed up to flip, the design of the tongue plate 8 provides great convenience for disassembling the wire, its position is convenient for the operator to exert force, making the operation of pushing the tongue plate 8 more relaxed, and the pressing plate 6 is separated from the proximal side of the two fixed blocks 7, this operation method is more convenient than the traditional U-shaped block pressing and screw fastening method when disassembling the wire, the traditional screw fastening method requires the use of special tools for disassembly, the operation is relatively complicated, and the screw is easy to lose or damage during disassembly, while this clamping method of clamping block 10 and clamping groove 11 does not require the use of tools, only needs to simply push the tongue plate 8 to complete the disassembly operation, greatly improving the work efficiency and reducing the damage to the enameled wire or other parts caused by improper use of tools.
[0024] Working principle: first, the enameled wire on the multiple coils 12 is pulled out, then, among the four parallel, double parallel and single parallel wiring modes, a suitable wiring mode is selected, the enameled wire is threaded through the middle part of the fixed block 7 and the mounting plate 4, then the pressing plate 6 is rotated, so that the two clamping blocks 10 are clamped in the two clamping grooves 11, in this way, the enameled wire can be stably placed in the middle part of the pressing groove 9 and the connecting ring 3, when disassembling and repairing the wire, the tongue plate 8 can be pushed up to flip, and the pressing plate 6 is separated from the proximal side of the two fixed blocks 7, which is more convenient than the traditional U-shaped block pressing and screw fastening method when disassembling the wire.
[0025] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A motor coil arrangement comprising a hub (1) and a plurality of combined components, characterized in that: The center ring (2) is fixedly connected at the center of the hub (1), the connecting ring (3) is fixedly connected outside the hub (1), the combination assembly is arranged on the top of the connecting ring (3), a plurality of parallel wire assemblies are arranged outside the connecting ring (3), and the parallel wire assemblies are used for parallelizing enameled wires; The parallel wire assembly comprises two mounting plates (4), the two mounting plates (4) are fixedly connected to the inner side of the connecting ring (3), rotating shafts (5) are rotatably connected to the inside of the two mounting plates (4), the outer sides of the rotating shafts (5) are fixedly connected with pressing plates (6), and wire pressing grooves (9) are formed in one side of the pressing plates (6).
2. A machine coil arrangement according to claim 1, characterized in that: The combination assembly comprises two clamping blocks (10), and the two clamping blocks (10) are fixedly connected to the outer sides of the pressing plates (6).
3. A machine coil arrangement according to claim 2, characterised in that: A plurality of groups of fixing blocks (7) are fixedly connected to the top of the connecting ring (3), and the number of the fixing blocks (7) in each group is two.
4. A machine coil arrangement according to claim 3, characterised in that: Clamping grooves (11) are formed in the proximal sides of the two fixing blocks (7), and the outer sides of the clamping blocks (10) are clamped in the inner sides of the corresponding clamping grooves (11).
5. A machine coil arrangement according to claim 2, wherein: One end of the pressing plate (6) is fixedly connected with a tongue plate (8), and the outer side of the pressing plate (6) is slidably connected with one side of the fixing block (7).
6. A machine coil arrangement according to claim 2, characterized in that: A plurality of coils (12) are uniformly arranged on the outer periphery of the connecting ring (3), and the enameled wires outside the coils (12) are attached to the inner side of the wire pressing groove (9).
7. A machine coil arrangement according to claim 2, wherein: The outer side of the pressing plate (6) is attached to the top of the connecting ring (3), and the pressing plate (6) is made of an insulating material.