A winding device for stator formed coils

Abstract

The utility model relates to the technical field of stator forming coil, and disclose a winding device for stator forming coil, including base, the stator coil is provided with in base top, the left and right sides of stator coil are provided with mounting mechanism, the right side of mounting mechanism is provided with rotating mechanism, and mounting mechanism includes support assembly, rotating component and positioning assembly, support assembly sets up in base top left side, rotating component sets up in base top right side, and positioning assembly sets up in rotating component. The winding device for stator forming coil, through the installation mechanism of setting, the cooperation of the left and right sides card barrel no. 1 and card barrel no. 2 carries out the clamping positioning of stator coil, makes stator coil can rotate with the rotation of rotating drum, and staff also only needs to pull pull rod right, can drive card barrel no. 2 right movement, makes card barrel no. 2 remove the connection with stator coil, is convenient for staff to dismount and assemble stator coil, and simple operation is convenient for staff to use.

Description

TECHNICAL FIELD

[0001] The utility model relates to stator forming coil technical field, concretely is a winding device for stator forming coil. BACKGROUND

[0002] The stator forming coil is a key component of a motor stator and is made of regularly arranged flat wires. Compared with ordinary coils, it can improve the core slot utilization rate, increase the single wire conductive area, reduce the number of windings, and arrange the end part regularly, which is beneficial to heat dissipation. Its manufacturing process is complex, and the flat wire needs to be wound into a layered coil and precisely embedded into the stator slot. During the process, the insulation needs to be prevented from being damaged. It is widely used in small and medium-sized motors, high-power motors and automobile motors in specific environments, which can effectively improve the motor power density and meet the requirements of different scenes for motor performance.

[0003] The existing winding device for stator forming coil may have poor positioning and fixing mode for the stator coil, which can not guarantee that the stator coil stably follows the rotation of the rotating part, affecting the winding effect. Moreover, the disassembly and assembly process of the stator coil can be complex and time-consuming, which reduces the work efficiency. Thirdly, the winding operation may rely on manual control of the rotation of the stator coil, which is not only inconvenient to operate, but also unstable due to human factors, affecting the winding quality. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a winding device for stator forming coil to solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a winding device for stator forming coil, comprising a base, a stator coil is arranged above the base, an installation mechanism is arranged on the left and right sides of the stator coil, and a rotating mechanism is arranged on the right side of the installation mechanism.

[0006] The installation mechanism comprises a supporting assembly, a rotating assembly and a positioning assembly, the supporting assembly is arranged on the left side of the top of the base, the rotating assembly is arranged on the right side of the top of the base, and the positioning assembly is arranged in the rotating assembly.

[0007] The rotating mechanism comprises a driving assembly and a transmission assembly, the driving assembly is arranged in the bottom of the rotating assembly, and the transmission assembly is arranged on the top of the driving assembly.

[0008] Preferably, the supporting assembly comprises a shelf plate one, the shelf plate one is fixedly connected to the left side of the top of the base, a supporting cylinder one is fixedly connected to the top of the shelf plate one, a rotating shaft is rotatably connected to the inner ring of the supporting cylinder one, a clamping cylinder one is fixedly connected to the right side of the rotating shaft, and the clamping cylinder one is clamped to the left end of the stator coil.

[0009] Preferably, the rotating assembly includes a second shelf plate, the second shelf plate is fixedly connected to the right side of the top of the base, a supporting cylinder two is fixedly connected to the top of the second shelf plate, a rotating cylinder is rotatably connected to the inner ring of the supporting cylinder two, a supporting rotating ring is rotatably connected to the outer ring of the rotating cylinder, a fixed arm is fixedly connected to the bottom of the supporting rotating ring, and the fixed arm is fixedly connected to the right side of the second shelf plate.

[0010] Preferably, the positioning assembly includes a sliding sheet, the sliding sheet is slidably connected to the rotating cylinder, a telescopic slide rod is fixedly connected to the left side of the sliding sheet, the telescopic slide rod is slidably connected to the left side of the rotating cylinder, a second clamping cylinder is fixedly connected to the left side of the telescopic slide rod, the second clamping cylinder is clamped to the right end of the stator coil, a compression spring is fixedly connected to the right side of the sliding sheet in the rotating cylinder, a pull rod is fixedly connected to the right side of the sliding sheet.

[0011] Preferably, the driving assembly includes a driving motor, the driving motor is clamped to the bottom of the second shelf plate, the driving motor is fixedly connected to the top of the base, a rotating shaft is fixedly connected to the right side of the driving motor, and a chain wheel one is fixedly connected to the right side of the rotating shaft.

[0012] Preferably, the transmission assembly includes a chain, the chain is drivingly connected to the outer ring of the chain wheel one, a chain wheel two is drivingly connected to the top of the inner ring of the chain, and the chain wheel two is fixedly connected to the outer ring of the rotating cylinder.

[0013] Compared with the prior art, the winding device for the stator forming coil has the following beneficial effects:

[0014] 1. The winding device for the stator forming coil, through the installation mechanism, the left and right clamping cylinders one and two are matched to clamp and position the stator coil, so that the stator coil can rotate with the rotation of the rotating cylinder, and the staff only needs to pull the pull rod to the right to drive the second clamping cylinder to move to the right, so that the second clamping cylinder is disconnected with the stator coil, which is convenient for the staff to disassemble and assemble the stator coil, and the operation is simple and convenient for the staff to use.

[0015] 2. The winding device for the stator forming coil, through the rotation mechanism, the staff only needs to start the driving motor to drive the rotating cylinder to rotate, so that the second clamping cylinder rotates to drive the stator coil to rotate, and the staff does not need to manually control the rotation of the stator coil to complete the winding of the stator coil, which is simple and convenient for the staff to use. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced, obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.

[0017] Figure 1 It is a front view of the present application;

[0018] Figure 2 It is a partial structure separation view of the mounting mechanism;

[0019] Figure 3 It is a partial structure view of the present application Figure 1 ;

[0020] Figure 4 It is a partial structure view of the present application Figure 2 ;

[0021] Figure 5 It is a partial structure sectional view of the present application.

[0022] In the drawings: 1, mounting mechanism; 11, support assembly; 1101, shelf plate one; 1102, support cylinder one; 1103, rotating shaft; 1104, clamping cylinder one; 12, rotating assembly; 1201, shelf plate two; 1202, support cylinder two; 1203, rotating cylinder; 1204, support ring; 1205, fixed arm; 13, positioning assembly; 1301, sliding sheet; 1302, telescopic slide rod; 1303, clamping cylinder two; 1304, compression spring; 1305, pull rod; 2, rotating mechanism; 21, driving assembly; 2101, driving motor; 2102, rotating shaft; 2103, chain wheel one; 22, transmission assembly; 2201, chain; 2202, chain wheel two; 3, base; 4, stator coil. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application, obviously, the described embodiments are only some embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0024] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on terms should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be direct connection, also can through intermediate medium indirectly connect, can be two element internal communication or two element's interaction relationship.For ordinary skilled person in the art, the above terms can be understood according to the specific meaning in the utility model.

[0025] The utility model provides a technical scheme:

[0026] Embodiment one

[0027] Combined Figures 1 to 5 A kind of winding device for stator forming coil, including base 3, stator coil 4 is provided in the top of base 3, installation mechanism 1 is provided in the left and right sides of stator coil 4, rotating mechanism 2 is provided in the right side of installation mechanism 1.

[0028] Installation mechanism 1 includes support assembly 11, rotating assembly 12 and positioning assembly 13, support assembly 11 is set to the left side of the top of base 3, rotating assembly 12 is set to the right side of the top of base 3, positioning assembly 13 is set in rotating assembly 12.

[0029] Support assembly 11 includes frame plate one 1101, frame plate one 1101 is fixedly connected to the left side of the top of base 3, support cylinder one 1102 is fixedly connected in the top of frame plate one 1101, rotating shaft 1103 is rotatably connected in the inner ring of support cylinder one 1102, clamping cylinder one 1104 is fixedly connected to the right side of rotating shaft 1103, clamping cylinder one 1104 is clamped to the left end of stator coil 4, rotating assembly 12 includes frame plate two 1201, frame plate two 1201 is fixedly connected to the right side of the top of base 3, support cylinder two 1202 is fixedly connected in the top of frame plate two 1201, rotating cylinder 1203 is rotatably connected in the inner ring of support cylinder two 1202, support ring 1204 is rotatably connected to the outer ring of rotating cylinder 1203, fixed arm 1205 is fixedly connected to the bottom of support ring 1204, fixed arm 1205 is fixedly connected to the right side of frame plate two 1201, positioning assembly 13 includes sliding sheet 1301, sliding sheet 1301 is slidably connected in rotating cylinder 1203, telescopic slide rod 1302 is fixedly connected to the left side of sliding sheet 1301, telescopic slide rod 1302 is slidably connected in the left side of rotating cylinder 1203, clamping cylinder two 1303 is fixedly connected to the left side of telescopic slide rod 1302, clamping cylinder two 1303 is clamped to the right end of stator coil 4, compression spring 1304 is fixedly connected to the right side in rotating cylinder 1203, compression spring 1304 is fixedly connected to the right side of sliding sheet 1301, pull rod 1305 is fixedly connected to the right side of sliding sheet 1301, pull rod 1305 is slidably connected in the right side of rotating cylinder 1203.

[0030] Further, the left and right clamping barrels 1104 and 1303 cooperate to clamp and position the stator coil 4, so that the stator coil 4 can rotate with the rotation of the rotating barrel 1203, and the staff only needs to pull the pull rod 1305 to the right to drive the clamping barrel 1303 to move to the right, so that the clamping barrel 1303 is disconnected with the stator coil 4, facilitating the staff to disassemble and assemble the stator coil 4, which is simple and convenient for the staff to use.

[0031] Embodiment two

[0032] Reference Figure 1 、 Figure 3 、 Figure 4 and Figure 5 , and on the basis of embodiment one, it is further obtained that the rotating mechanism 2 comprises a driving assembly 21 and a transmission assembly 22, the driving assembly 21 is arranged at the bottom of the rotating assembly 12, and the transmission assembly 22 is arranged at the top of the driving assembly 21.

[0033] The driving assembly 21 comprises a driving motor 2101 clamped in the bottom of the second shelf plate 1201, the driving motor 2101 is fixedly connected to the top of the base 3, a rotating shaft 2102 is fixedly connected to the right side of the driving motor 2101, and a chain wheel one 2103 is fixedly connected to the right side of the rotating shaft 2102. The transmission assembly 22 comprises a chain 2201, the chain 2201 is transmissionally connected to the outer circle of the chain wheel one 2103, a chain wheel two 2202 is transmissionally connected to the top of the inner circle of the chain 2201, and the chain wheel two 2202 is fixedly connected to the outer circle of the rotating barrel 1203.

[0034] Further, the staff only needs to start the driving motor 2101 to drive the rotating barrel 1203 to rotate, so that the clamping barrel 1303 rotates to drive the stator coil 4 to rotate, without the staff manually controlling the stator coil 4 to rotate to complete the winding treatment of the stator coil 4, which is simple and convenient for the staff to use.

[0035] In actual operation, when the device is used, when the winding treatment of the stator coil 4 is needed, the staff first pulls the pull rod 1305 to the right, the pull rod 1305 moves to the right to drive the clamping barrel 1303 to move to the right through the sliding sheet 1301 and the telescopic slide rod 1302, the staff then places the stator coil 4 to the right of the clamping barrel one 1104 after the clamping barrel 1303 moves to the right, so that the left end of the stator coil 4 is clamped in the right side of the clamping barrel one 1104, and then the staff releases the pull rod 1305, at this time, the sliding sheet 1301 drives the clamping barrel 1303 to move to the left through the telescopic slide rod 1302 under the action of the compression spring 1304, the clamping barrel 1303 is clamped to the right end of the stator coil 4, and at this time, the installation treatment of the stator coil 4 is completed.

[0036] After the staff to start the drive motor 2101, drive motor 2101 start through the rotating shaft 2102 drive sprocket 1 2103 rotation, sprocket 1 2103 rotation through the chain 2201 drive sprocket 2 2202 rotation, sprocket 2 2202 rotation drive rotating drum 1203 rotation, rotating drum 1203 rotation drive telescopic slide bar 1302 rotation, telescopic slide bar 1302 rotation through the card drum 2 1303 drive stator coil 4 rotation, at this time, namely complete the rotation of the stator coil 4 processing.

[0037] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element.

Claims

1. A winding device for stator formed coils, comprising a base (3), characterized in that: The base (3) is provided with a stator coil (4) above, the stator coil (4) is provided with mounting mechanism (1) on both sides, the mounting mechanism (1) right side is provided with rotating mechanism (2); The mounting mechanism (1) includes support assembly (11), rotating assembly (12) and positioning assembly (13), the support assembly (11) is arranged on the left side of the top of the base (3), the rotating assembly (12) is arranged on the right side of the top of the base (3), the positioning assembly (13) is arranged in the rotating assembly (12); The rotating mechanism (2) includes drive assembly (21) and transmission assembly (22), the drive assembly (21) is arranged in the bottom of the rotating assembly (12), the transmission assembly (22) is arranged on the top of the drive assembly (21).

2. A winding arrangement for a stator formed coil according to claim 1, characterised in that: The support assembly (11) includes frame plate one (1101), the frame plate one (1101) is fixedly connected to the top left side of the base (3), the frame plate one (1101) is fixedly connected with support cylinder one (1102) in the top, the support cylinder one (1102) is rotatably connected with the shaft (1103) in the inner ring, the shaft (1103) right side is fixedly connected with the card cylinder one (1104), the card cylinder one (1104) is connected with the stator coil (4) left end.

3. A winding arrangement for a stator formed coil according to claim 1, characterized in that: The rotating assembly (12) includes frame plate two (1201), the frame plate two (1201) is fixedly connected to the right side of the top of the base (3), the frame plate two (1201) is fixedly connected with support cylinder two (1202) in the top, the support cylinder two (1202) is rotatably connected with the rotating cylinder (1203) in the inner ring, the rotating cylinder (1203) is rotatably connected with the support ring (1204) in the outer ring, the support ring (1204) is fixedly connected with the fixed arm (1205) in the bottom, the fixed arm (1205) is fixedly connected to the right side of the frame plate two (1201).

4. A winding arrangement for a stator formed coil according to claim 1, characterized in that: The positioning assembly (13) includes slide (1301), the slide (1301) is slidably connected in the rotating cylinder (1203), the slide (1301) left side is fixedly connected with telescopic slide rod (1302), the telescopic slide rod (1302) is slidably connected in the left side of the rotating cylinder (1203), the telescopic slide rod (1302) left side is fixedly connected with the card cylinder two (1303), the card cylinder two (1303) is connected with the stator coil (4) right end.

5. A winding arrangement for a stator formed coil according to claim 4, characterised in that: The slide (1301) right side is fixedly connected with compression spring (1304), the compression spring (1304) is fixedly connected in the right side of the rotating cylinder (1203), the slide (1301) right side is fixedly connected with the pull rod (1305), the pull rod (1305) is slidably connected in the right side of the rotating cylinder (1203).

6. A winding arrangement for a stator formed coil as claimed in claim 1, characterized in that: The drive assembly (21) includes drive motor (2101), the drive motor (2101) is connected in the bottom of the frame plate two (1201), the drive motor (2101) is fixedly connected to the top of the base (3), the drive motor (2101) right side is fixedly connected with rotating shaft (2102), the rotating shaft (2102) right side is fixedly connected with chain wheel one (2103).

7. A winding arrangement for a stator formed coil as claimed in claim 1, characterized in that: The transmission assembly (22) comprises a chain (2201) which is transmission-connected to the outer ring of a chain wheel I (2103), the inner ring of the chain (2201) is transmission-connected with a chain wheel II (2202) at the top, and the chain wheel II (2202) is fixedly connected to the outer ring of the rotating drum (1203).

Images