Mounting structure of solar panel

By using a gear and rack and eccentric wheel structure, combined with servo motor control, the problem of needing to remove the entire solar panel after it is damaged has been solved. This enables rapid disassembly and assembly of photovoltaic panels and synchronous flipping of multiple panels, reducing maintenance costs and improving the convenience and flexibility of installation.

CN223599781UActive Publication Date: 2025-11-25YANGZHOU HAISHUN LIGHTING EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422545346.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-11-25
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Existing solar panels require complete removal and replacement when damaged during use, as it is impossible to replace the damaged parts individually, and the independent flipping design increases maintenance costs.

Method used

Employing a gear and rack and eccentric wheel structure, combined with servo motor control, it enables rapid disassembly and synchronous rotation of photovoltaic panels. Through plug sockets and spring fixing, it facilitates convenient installation and angle adjustment of photovoltaic panels.

Benefits of technology

It enables rapid installation and removal of photovoltaic panels and simultaneous rotation of multiple panels, reducing maintenance costs and improving the convenience and flexibility of installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of solar panels, in particular to a mounting structure of a solar panel, which comprises the solar panel and is used for directly converting sunlight into electric energy, and the solar panel comprises a main body assembly and a plurality of photovoltaic panels arranged in a frame; the mounting assembly comprises a plurality of mounting frames arranged in the frame, a shell frame used for limiting the photovoltaic panel and fixing the two ends of the mounting frames, a gear rotationally mounted in the center of the interior of each mounting frame through an inner hexagonal shaft, balance rods fixed to the upper and lower ends of the interior of each mounting frame, racks slidably mounted on the balance rods, and pin heads fixed to the outer walls of the ends of the balance rods; the balance rod is sleeved with a spring; the auxiliary assembly comprises a fixing plate mounted at the top of the shell frame and plugs fixed to the two sides of the bottom of the fixing plate; the main body assembly comprises shaft brackets fixed at the two ends of the bottom of the mounting frame; the photovoltaic panels are convenient and fast to disassemble and assemble, and a plurality of photovoltaic panels can be controlled to turn over synchronously by only one motor.
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Description

TECHNICAL FIELD

[0001] The utility model relates to solar panel technical field, concretely is a kind of installation structure of solar panel. BACKGROUND

[0002] Solar photovoltaic system refers to the facility that utilizes the photovoltaic effect of photovoltaic semiconductor material to convert solar energy into direct-current electric energy.The core of photovoltaic facility is solar panel.The semiconductor materials used for power generation mainly include single crystal silicon, polycrystalline silicon, amorphous silicon and cadmium telluride, etc.In recent years, as countries are actively promoting the application of renewable energy, the development of photovoltaic industry is very rapid, and solar photovoltaic panels are mostly installed in high places or relatively open places during use, and need to be supported for installation during installation of solar photovoltaic panels.

[0003] According to the search of the publication number: CN216086564U, a kind of photovoltaic solar panel with buckle fixed installation structure is disclosed, this technology discloses "a kind of photovoltaic solar panel with buckle fixed installation structure, including frame, the inner wall of frame is fixedly installed with support plate, and support plate is equipped with solar panel main body, the outer portion of solar panel main body is fixedly installed with sealing gasket, the back of solar panel main body is fixedly installed with back plate, and the lower portion of back plate back is fixedly installed with two groups of buckle seat, and buckle seat is fixedly installed with stabilizing ring in the inside" and other technical schemes, with "setting positioning groove and positioning protrusion cooperation, can be positioned when solar panel is connected, increase the stability between solar panel when connecting installation, while the aesthetic property of solar panel when connecting installation, setting installation groove and installation hole cooperation, can be fixedly installed to solar panel, so as to facilitate staff to select the installation mode of solar panel according to actual condition, increase the functionality of solar panel, make solar panel more convenient to use, expand the scope of application" and other technical effects;

[0004] The photovoltaic solar panels on the market generally adopt closed structure for installation and fixation, however, once the solar panel is damaged during use, the entire system needs to be disassembled and replaced, and the damaged surface part of the solar panel cannot be replaced alone, and each photovoltaic solar panel is usually designed to be independently flipped, which although facilitates cleaning and maintenance, leads to the increase of production cost and maintenance cost. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of the prior art, the utility model provides an installation structure of solar panel, which has the characteristics of convenient and fast disassembly and assembly of photovoltaic panel, and only one motor is needed to control the synchronous flipping of multiple photovoltaic panels.

[0006] In order to achieve the above object, the utility model discloses a mounting structure of solar panel, including solar panel and being used for converting solar light directly into electric energy, and the solar panel includes:

[0007] The main body assembly comprises a plurality of photovoltaic panels arranged in the frame.

[0008] The mounting assembly comprises a plurality of mounting racks arranged in the frame and used for limiting the photovoltaic panels, a shell frame fixed at both ends of the mounting rack, a gear rotatably arranged in the mounting rack through a hexagonal shaft, a balance bar fixed at both upper and lower ends of the mounting rack, a rack slidably arranged on the balance bar, a pin head fixed on the outer wall of the end of the balance bar, and a spring arranged on the balance bar.

[0009] The auxiliary assembly comprises a fixed plate arranged on the top of the shell frame, and a plug fixed on both sides of the bottom of the fixed plate.

[0010] Preferably, the main body assembly comprises shaft supports fixed at both ends of the bottom of the mounting rack, eccentric wheels rotatably arranged on the outer wall of the shaft supports, and a servo motor arranged on the outer wall of the frame, and the output end of the servo motor is fixed with the shaft center of one of the eccentric wheels.

[0011] Preferably, the main body assembly further comprises connecting rods arranged on the inner walls of both ends of the frame, and the connecting rods are pivotally connected with the outer edges of each eccentric wheel.

[0012] Preferably, the mounting assembly further comprises plug holes arranged on both sides of the top of the mounting rack, and the plug holes are matched with the plug.

[0013] Preferably, the gear is in meshing transmission with the racks at both upper and lower ends, and the racks are slidably arranged on the balance bar.

[0014] Preferably, the bottom of the fixed plate is fixed with a rubber pad, and the inside of the mounting rack is provided with a mounting groove matched with the photovoltaic panel.

[0015] Beneficial effects

[0016] Compared with the prior art, the utility model provides a mounting structure of solar panel.

[0017] Beneficial effects:

[0018] (1) when the photovoltaic panel is placed in the mounting groove on the mounting rack, the hexagonal shaft is counterclockwise rotated to drive the gear to rotate, the gear drives the pin head to separate from the plug hole through the rack, and the fixed plate is covered on the shell frame and presses the photovoltaic panel, meanwhile, the plug on the fixed plate is inserted into the plug hole, then the hexagonal shaft is loosened and rotated, and the rack is driven to insert the pin head into the plug through the spring rebounding pressure, so that the mounting assembly is fixed in the inside through the auxiliary assembly, and when disassembling, the hexagonal shaft is counterclockwise rotated.

[0019] (2) The eccentric wheel is driven to rotate clockwise or counterclockwise through the output end of the servo motor. The eccentric wheel drives the photovoltaic panel fixed on the mounting component to rotate through the shaft frame, thereby realizing the angle adjustment of the photovoltaic panel. Furthermore, when one of the eccentric wheels rotates, the other eccentric wheels can be driven to rotate through the connecting rod, so that only one motor is needed to control multiple photovoltaic panels to rotate synchronously. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the bottom structure of this utility model;

[0022] Figure 3 This utility model Figure 2 A schematic diagram of the structure of part A in the middle;

[0023] Figure 4 This is an exploded view of the mounting components and auxiliary components in this utility model;

[0024] Figure 5 This is a schematic diagram of the internal structure of the shell frame in this utility model.

[0025] In the diagram: 1. Solar panel; 11. Main component; 111. Frame; 112. Eccentric wheel; 113. Connecting rod; 114. Servo motor; 115. Shaft bracket; 12. Mounting component; 121. Mounting bracket; 122. Shell frame; 123. Socket; 124. Hexagonal socket shaft; 125. Gear; 126. Balance bar; 127. Rack; 128. Pin; 129. Spring; 13. Auxiliary component; 131. Fixing plate; 132. Plug; 2. Photovoltaic panel. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-5 This utility model provides a technical solution for the installation structure of a solar panel: an installation structure for a solar panel, including a solar panel 1 for directly converting sunlight into electrical energy, the solar panel 1 including:

[0028] The main component 11 includes several photovoltaic panels 2 installed inside the frame 111;

[0029] The mounting assembly 12 comprises a plurality of mounting racks 121 arranged inside the frame 111 and used for limiting the photovoltaic panel 2, a housing 122 fixed at both ends of the mounting rack 121, a gear 125 rotatably arranged inside the mounting rack 121 through a hexagonal shaft 124, a balance bar 126 fixed at both upper and lower ends inside the mounting rack 121, a rack 127 slidably arranged on the balance bar 126, a pin head 128 fixed on the outer wall of the end of the balance bar 126, and a spring 129 arranged on the balance bar 126.

[0030] The auxiliary assembly 13 comprises a fixed plate 131 arranged on the top of the housing 122, and a plug 132 fixed on the bottom of the fixed plate 131.

[0031] In the embodiment, when the photovoltaic panel 2 is placed inside the mounting slot on the mounting rack 121, the hexagonal shaft 124 is counterclockwise rotated to drive the gear 125 to rotate, the gear 125 drives the pin head 128 to be separated from the plug hole 123 through the rack 127, the fixed plate 131 is covered on the housing 122 and presses the photovoltaic panel 2, the plug 132 on the fixed plate 131 is inserted into the plug hole 123, the hexagonal shaft 124 is released and the spring 129 pushes the rack 127 to drive the pin head 128 to be inserted into the plug 132, so that the mounting assembly 12 fixes the photovoltaic panel 2 inside through the auxiliary assembly 13, and the photovoltaic panel 2 can be disassembled by counterclockwise rotating the hexagonal shaft 124.

[0032] Specifically, the main assembly 11 comprises shaft supports 115 fixed at both ends of the bottom of the mounting rack 121, eccentric wheels 112 rotatably arranged on the outer wall of the shaft support 115, a servo motor 114 arranged on the outer wall of the frame 111, and an output end of the servo motor 114 fixed with the shaft center of one of the eccentric wheels 112.

[0033] In the embodiment, the output end of the servo motor 114 drives the eccentric wheel 112 to rotate clockwise or counterclockwise, the eccentric wheel 112 drives the photovoltaic panel 2 fixed on the mounting assembly 12 to flip through the shaft support 115.

[0034] Specifically, the main assembly 11 further comprises connecting rods 113 arranged on the inner walls of both ends of the frame 111, and the connecting rods 113 are pivotally connected with the outer edges of the eccentric wheels 112.

[0035] In the embodiment, when one of the eccentric wheels 112 rotates, the remaining eccentric wheels 112 can be driven to rotate through the connecting rods 113, so that only one motor can be used to control the synchronous flipping of a plurality of photovoltaic panels 2.

[0036] Specifically, the mounting assembly 12 further comprises plug holes 123 arranged on both sides of the top of the mounting rack 121, and the plug holes 123 are matched with the plugs 132.

[0037] Specifically, the gear 125 is engaged with the two toothed racks 127 at the upper and lower ends for transmission, and the toothed racks 127 are sleeved and slidably installed on the balance lever 126.

[0038] In this embodiment, when the gear 125 rotates, the two toothed racks 127 at the two ends are synchronously and reversely moved.

[0039] Specifically, the bottom of the fixed plate 131 is fixed with a rubber pad, and the inside of the mounting frame 121 is provided with a mounting groove suitable for the photovoltaic panel 2.

[0040] The working principle and use process of the utility model are as follows: first, when the photovoltaic panel 2 is placed in the mounting groove on the mounting frame 121, the inner hexagonal shaft 124 is counterclockwise rotated to drive the gear 125 to rotate, the gear 125 drives the pin head 128 to separate from the jack 123 through the toothed rack 127, and the fixed plate 131 is covered on the shell frame 122 and presses the photovoltaic panel 2, the plug 132 on the fixed plate 131 is inserted into the jack 123, then the inner hexagonal shaft 124 is loosened and the pressure of the spring 129 is pushed to drive the toothed rack 127 to insert the pin head 128 into the plug 132, so that the mounting assembly 12 fixes the photovoltaic panel 2 in the inside through the auxiliary assembly 13.

[0041] Furthermore, the output end of the servo motor 114 drives the eccentric wheel 112 to rotate clockwise or counterclockwise, the eccentric wheel 112 drives the photovoltaic panel 2 fixed on the mounting assembly 12 to overturn through the shaft frame 115, and the angle adjustment of the photovoltaic panel 2 is realized; and when one of the eccentric wheels 112 rotates, the remaining eccentric wheels 112 can be driven to rotate through the connecting rod 113, so that only one motor can control multiple photovoltaic panels 2 to synchronously overturn.

[0042] It should be noted that, in this document, the terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0043] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A mounting structure for a solar panel, characterized by: The utility model provides a solar panel (1) comprising and is used for directly converting sunlight into electric energy, the solar panel (1) comprises: Main body assembly (11) including a plurality of photovoltaic panels (2) arranged inside the frame (111); Mounting assembly (12) including a plurality of mounting racks (121) arranged inside the frame (111) and being used for limiting photovoltaic panels (2), shell frame (122) fixed at both ends of mounting rack (121), gear (125) rotatably installed inside mounting rack (121) through inner hexagonal shaft (124) in the center, balance bar (126) fixed at both ends inside mounting rack (121) upper and lower, rack (127) slidingly installed on balance bar (126), pin head (128) fixed on the outer wall of the end of balance bar (126), spring (129) is installed on the balance bar (126) and is sleeved; Auxiliary assembly (13) including fixed plate (131) installed on the top of shell frame (122), plug (132) fixed on the bottom of fixed plate (131) both sides.

2. The mounting structure for a solar panel according to claim 1, characterized by: The main body assembly (11) includes shaft bracket (115) fixed at both ends of the bottom of mounting rack (121), eccentric wheel (112) rotatably installed on the outer wall of shaft bracket (115), servo motor (114) installed on the outer wall of frame (111), and the output end of servo motor (114) is fixed with the axis of one of eccentric wheel (112).

3. A mounting structure for a solar panel according to claim 2, wherein: The main body assembly (11) further includes connecting rod (113) arranged on the inner wall of both ends of frame (111), and the outer edge of connecting rod (113) is pivotally connected with each eccentric wheel (112).

4. The mounting structure for a solar panel according to claim 1, characterized by: The mounting assembly (12) further includes plug hole (123) opened on both sides of the top of mounting rack (121), and the plug hole (123) is matched with plug (132).

5. The mounting structure for a solar panel according to claim 1, characterized by: The gear (125) is meshed with the rack (127) at both ends, and the rack (127) is slidingly installed on the balance bar (126).

6. The mounting structure for a solar panel according to claim 1, wherein: The bottom of the fixed plate (131) is fixed with a rubber pad, and the inside of the mounting rack (121) is provided with a mounting groove adapted to the photovoltaic panel (2).

Citation Information

Patent Citations

  • Photovoltaic solar panel with buckle fixed installation structure

    CN216086564U