Straw baler

By introducing synchronous motion control of the pressure plate and clamping plate in the compression box into the straw baler, combined with glass fiber reinforced plastic material, the problem of uncontrollable pressure plate distance is solved, and the straw is tightly baled and efficiently recycled.

CN223600405UActive Publication Date: 2025-11-28TANGSHAN FENGNAN DAREN MASCH MFG CO LTD
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Patent Information

Application Number
CN202423310081.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-28
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing straw balers have uncontrollable pressure plate distances when processing different quantities of straw, resulting in loose baling and affecting straw recycling and forming rates.

Method used

The device employs two sets of pressure plates and clamping plates within the compression chamber. The screw rotation is controlled by a drive mechanism and a dual-axis motor to achieve synchronous movement of the pressure plates and clamping plates. Combined with a pressure sensor and controller, the compression effect is ensured. Glass fiber reinforced plastic material is used to improve the equipment's lifespan.

Benefits of technology

It enables tight baling of different quantities of straw, improves the quality and forming rate of straw bales, enhances energy utilization and automation, and extends the service life of the equipment.

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Abstract

The application discloses a straw bundling machine and belongs to the technical field of agricultural machinery, which comprises a compression box, two groups of pressing plates are slidably connected in the compression box, two groups of first adjusting mechanisms are arranged on one side of the compression box, the first adjusting mechanism comprises a first rotating seat, the first rotating seat is fixedly installed on the side wall of the compression box, the two groups of first rotating seats are away from each other, the opposite surfaces of the two groups of first rotating seats are rotatably installed with first screws, the outer surfaces of the first screws are threadedly connected with first moving blocks, first connecting rods are fixedly installed between the pressing plates and the first moving blocks, a driving mechanism is arranged between the two groups of first screws, the driving mechanism is fixedly installed on the side wall of the compression box, the two groups of first screws are connected to the output end of the driving mechanism, and two groups of clamping plates are slidably connected between the two groups of pressing plates in the compression box.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of agricultural machinery, in particular to a straw bundling machine. BACKGROUND

[0002] In the process of agricultural production, straw is the main residue after crop harvesting. The traditional straw treatment method is mostly burning or piling, which not only causes waste of resources, but also may pollute the environment. With the development of agricultural mechanization, straw bundling machines, as an efficient straw treatment equipment, are gradually favored by farmers.

[0003] The patent document with the published announcement number CN218042597U provides a straw bundling machine. A compression chamber is arranged in the inside of the machine body. The compression chamber is connected with a material conveying pipe. A drive cavity is formed between the baffle and the inner wall of the machine body. A drive screw is installed in the drive cavity. A drive motor is connected to one end of the drive screw. Two groups of drive screws are connected. Two groups of threaded sleeves are installed on the drive screw. The drive screw rotates, and the two groups of threaded sleeves move towards or away from each other. The two surfaces of the threaded sleeves are respectively connected with connecting rods. The end of the connecting rod is connected with a pressing plate. The pressing plate is installed in the compression chamber. Two drives are driven at the same time, so that the pressing plate compresses the straw in the compression chamber. The pressure is large, and the bundling is tight.

[0004] In actual use, the distance between the two groups of pressing plates is uncontrollable due to the influence of the amount of straw. If the amount of straw is too much, the distance between the two groups of pressing plates will be larger. There is a lack of lateral compression movement of the straw, which leads to that the bundled straw is not tight enough. If the amount of straw is too small, the upper and lower ends of the straw may not be compressed tightly enough due to the arc shape of the pressing plate. Therefore, the recovery rate of the straw is reduced. Content of the utility model

[0005] In view of the shortcomings of the prior art, the present application provides a straw bundling machine, which overcomes the shortcomings of the prior art and aims to solve the problems in the prior art.

[0006] To achieve the above object, the application provides the following technical scheme: a straw bundling machine, comprising a compression box, two groups of pressing plates are slidably connected in the compression box, two groups of first adjusting mechanisms are arranged on one side of the compression box, the first adjusting mechanism comprises a first rotating seat, the first rotating seat is fixedly installed on the side wall of the compression box, and the two groups of first rotating seats are away from each other, a first screw rod is rotatably installed on the opposite surface of each of the two groups of first rotating seats, a first moving block is threadedly connected to the outer surface of the first screw rod, a first connecting rod is fixedly installed between the pressing plate and the first moving block, a driving mechanism is arranged between the two groups of first screw rods, the driving mechanism is fixedly installed on the side wall of the compression box, and the two groups of first screw rods are connected to the output end of the driving mechanism, two groups of clamping plates are slidably connected in the compression box between the two groups of pressing plates, and two groups of second adjusting mechanisms are fixedly installed on the back surface of the compression box, and the two groups of pressing plates are connected with the corresponding second adjusting mechanisms respectively.

[0007] By adopting the above technical scheme, after the compression box is communicated with the material conveying pipe, the straw is conveyed into the compression box, the driving mechanism drives the two groups of first screw rods to rotate forward, the first moving block moves to the direction away from the driving mechanism under the threaded action of the surface of the first screw rod, the first moving block drives the pressing plate to move through the first connecting rod, so that the two groups of pressing plates press the upper and lower ends of the straw, when the two groups of pressing plates move to the preset position, the driving mechanism stops working, and the second adjusting mechanism is started at the same time, so that the two groups of clamping plates press and move the left and right sides of the straw, the straw is compressed and fixed into a bundle, the upper and lower ends of the straw are limited by the two groups of pressing plates, and the two sides of the straw are compressed and compacted by the two groups of clamping plates, which is beneficial to achieving good bundling effect for different amounts of straw, improving the quality and forming rate of the straw bundle, and improving the recovery rate of the straw.

[0008] As a preferred technical scheme of the application, the second adjusting mechanism comprises two groups of second rotating seats, the two groups of second rotating seats are fixedly installed on the back surface of the compression box, a second screw rod is rotatably connected to the opposite surface of each of the two groups of second rotating seats, a second moving block is threadedly connected to the outer surface of each of the two groups of second screw rods, a second connecting rod is fixedly installed between the second moving block and the clamping plate, a double-shaft motor is arranged between the two groups of second screw rods, the bottom of the double-shaft motor is fixedly installed on the back surface of the compression box, and the two groups of output ends of the double-shaft motor are fixedly installed with the two groups of second screw rods respectively.

[0009] By adopting the technical scheme, the double-shaft motor drives the two groups of second screws to rotate, the thread directions of the two groups of second screws are opposite, the two groups of second moving blocks are close to each other under the thread action of the second screws, the two groups of second moving blocks drive the two groups of clamping plates to be close to or away from each other through the second connecting rods, the two groups of clamping plates press and compact the two sides of the straw, the double-shaft motor drives the two groups of clamping plates to move synchronously, and the utilization rate of energy is improved.

[0010] As a preferred technical scheme of the present application, the driving mechanism is a double-head motor, and the thread directions of the two groups of first screws are opposite.

[0011] By adopting the technical scheme, the double-shaft motor drives the two groups of first screws to rotate, the thread directions of the two groups of first screws are opposite, the two groups of first moving blocks are close to each other under the thread action of the second screws, the two groups of second moving blocks drive the two groups of clamping plates to be close to or away from each other through the second connecting rods, the two groups of clamping plates press and compact the two sides of the straw, the double-shaft motor drives the two groups of clamping plates to move synchronously, and the utilization rate of energy is improved.

[0012] As a preferred technical scheme of the present application, the opposite surfaces of the two groups of clamping plates are fixedly provided with pressure sensors, the side of the compression box away from the first adjusting mechanism is fixedly provided with a controller, and the controller is electrically connected with the pressure sensors.

[0013] By adopting the technical scheme, the pressure sensors can monitor the pressure of the straw in real time, and the controller can check the feedback data of the pressure sensors, so that the compression effect of the straw bundle can be checked.

[0014] As a preferred technical scheme of the present application, the driving mechanism and the control end of the double-shaft motor are electrically connected with the controller.

[0015] By adopting the technical scheme, the controller can control the operation of the driving mechanism and the double-shaft motor according to the preset pressure range and the feedback data of the pressure sensors, so that the best effect of the straw in the compression process can be ensured, and the automation degree of the device is improved.

[0016] As a preferred technical scheme of the present application, the sides away from the two groups of pressing plates are provided with two groups of telescopic guide rods, and the sides of the two groups of telescopic guide rods away from the pressing plates are installed on the inner walls of the compression box.

[0017] By adopting the technical scheme, the telescopic guide rods can move in extension and retraction under the movement of the pressing plates, and the stability of the pressing plates in the movement process is improved.

[0018] As a preferred technical scheme of the present application, the side wall of the compression box is provided with first sliding grooves matched with the two groups of first connecting rods, and the back wall of the compression box is provided with second sliding grooves matched with the two groups of second connecting rods.

[0019] By adopting the above technical scheme, the first connecting rod is matched with the first sliding groove, which is beneficial to the smoothness of the movement of the first connecting rod, the second connecting rod is matched with the second sliding groove, which is beneficial to the smoothness of the movement of the second connecting rod, and the practicability during use is improved.

[0020] As a preferred technical scheme of the present application, the material of the pressing plate and the clamping plate is glass fiber reinforced plastic.

[0021] By adopting the above technical scheme, the glass fiber reinforced plastic has the characteristics of high strength, light weight, corrosion resistance, wear resistance and the like, can withstand a large pressure and friction force, while maintaining a low weight, in addition, the glass fiber reinforced plastic also has good fatigue resistance and a long service life, which is beneficial to improve the service life of the pressing plate and the clamping plate.

[0022] The beneficial effects of the present application are:

[0023] 1. After the compression box is communicated with the conveying pipe, the straw is conveyed into the compression box, the driving mechanism drives the two groups of first screws to rotate in the positive direction, the first moving block moves in the direction opposite to the driving mechanism under the action of the threads on the surface of the first screw, the first moving block moves the pressing plate through the first connecting rod, so that the two groups of pressing plates press the upper and lower ends of the straw, when the two groups of pressing plates move to the preset position, the driving mechanism stops working, and the second adjusting mechanism is started at the same time, so that the two groups of clamping plates press and move the left and right sides of the straw, and the straw is compressed and fixed into a bundle, the upper and lower ends of the straw are limited by the two groups of pressing plates, and the two sides of the straw are compressed and compacted by the two groups of clamping plates, which is beneficial to the good bundling effect of different amounts of straw, improves the quality and forming rate of the straw bundle, and improves the recovery rate of the straw.

[0024] 2. The two groups of second screws are driven to rotate by the double-shaft motor, wherein the threads of the two groups of second screws are opposite in direction, so that the two groups of second moving blocks are close to each other under the action of the threads of the second screws, the two groups of second moving blocks drive the two groups of clamping plates to move close to or away from each other through the second connecting rod, and the two groups of clamping plates compress and compact the two sides of the straw, the two groups of clamping plates move synchronously through the double-shaft motor, and the utilization rate of energy is improved. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0026] Figure 2 It is a schematic diagram of the structure of the first adjusting mechanism;

[0027] Figure 3 It is a schematic diagram of the side view structure of the present application;

[0028] Figure 4 It is a schematic diagram of the structure of the second adjusting mechanism.

[0029] In the figure: 1, compression box; 2, pressing plate; 3, first rotating seat; 4, first screw rod; 5, first moving block; 6, first connecting rod; 7, first sliding groove; 8, driving mechanism; 10, clamping plate; 11, second rotating seat; 12, second screw rod; 13, second moving block; 14, second connecting rod; 15, double-shaft motor; 16, pressure sensor; 17, controller; 18, telescopic guide rod; 19, second sliding groove. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.

[0031] Reference Figures 1-4 , straw baling machine, including compression box 1, the inside of compression box 1 is slidably connected with two groups of pressing plate 2, one side of compression box 1 is provided with two groups of first adjusting mechanism, first adjusting mechanism includes first rotating seat 3, first rotating seat 3 is fixedly installed on the side wall of compression box 1, and two groups of first rotating seat 3 are away from each other, the opposite surface of two groups of first rotating seat 3 is rotatably installed with first screw rod 4, the outer surface of first screw rod 4 is threadedly connected with first moving block 5, first connecting rod 6 is fixedly installed between pressing plate 2 and first moving block 5, driving mechanism 8 is arranged between two groups of first screw rod 4, driving mechanism 8 is fixedly installed on the side wall of compression box 1, two groups of first screw rod 4 are connected to the output end of driving mechanism 8, two groups of clamping plate 10 are slidably connected between two groups of pressing plate 2 in the inside of compression box 1, two groups of second adjusting mechanism are fixedly installed on the back of compression box 1, two groups of pressing plate 2 are connected with corresponding second adjusting mechanism respectively; driving mechanism 8 is double-head motor, and the thread direction of two groups of first screw rod 4 is opposite.

[0032] When the compression box 1 is connected with the conveying pipe through compression, the straw is conveyed into the compression box 1, the driving mechanism 8 drives the two groups of first screws 4 to rotate forward, the first moving blocks 5 move to the direction opposite to the driving mechanism 8 under the action of the threads on the surfaces of the first screws 4, the first moving blocks 5 drive the compression plates 2 to move through the first connecting rods 6, so that the two groups of compression plates 2 press and compress the upper and lower ends of the straw, when the two groups of compression plates 2 move to the preset positions, the driving mechanism 8 stops working, and the second adjusting mechanism is started at the same time, so that the two groups of clamping plates 10 press and compress the left and right sides of the straw, the straw is compressed and fixed into a bundle, the two groups of compression plates 2 limit the upper and lower ends of the straw, and the two groups of clamping plates 10 press and compact the two sides of the straw, which is beneficial to the better bundling effect of the straw with different amounts, improves the quality and forming rate of the straw bundle, and improves the recovery rate of the straw; the driving mechanism 8 is a double-head motor, which drives the two groups of first screws 4 to move synchronously, because the threads of the two groups of first screws 4 are opposite, the two groups of first moving blocks 5 are close to or away from each other, so that the two groups of compression plates 2 clamp or release the straw, and the utilization rate of energy is improved.

[0033] With reference to Figures 2-4 The second adjusting mechanism comprises two groups of second rotating seats 11, the two groups of second rotating seats 11 are fixedly installed on the back of the compression box 1, the opposite surfaces of the two groups of second rotating seats 11 are rotationally connected with second screws 12, the outer surfaces of the two groups of second screws 12 are threadedly connected with second moving blocks 13, the second moving blocks 13 are fixedly installed with second connecting rods 14 between the second moving blocks 13 and the clamping plates 10, a double-shaft motor 15 is arranged between the two groups of second screws 12, the bottom of the double-shaft motor 15 is fixedly installed on the back of the compression box 1, and the two groups of output ends of the double-shaft motor 15 are fixedly installed with the two groups of second screws 12 respectively; the opposite surfaces of the two groups of clamping plates 10 are fixedly installed with pressure sensors 16, a controller 17 is fixedly installed on the side, away from the first adjusting mechanism, of the compression box 1, and the controller 17 is electrically connected with the pressure sensors 16;

[0034] The two groups of second screws 12 are driven by the double-shaft motor 15 to rotate, the threads of the two groups of second screws 12 are opposite, so that the two groups of second moving blocks 13 are close to each other under the action of the threads of the second screws 12, the two groups of clamping plates 10 are close to or away from each other through the second connecting rods 14, the two groups of clamping plates 10 press and compact the two sides of the straw, the two groups of clamping plates 10 move synchronously through the double-shaft motor 15, and the utilization rate of energy is improved; the pressure sensors 16 monitor the pressure of the straw in real time, the feedback data of the pressure sensors 16 are checked through the controller 17, and the compression effect of the straw bundle is checked.

[0035] With reference to Figure 1 , 3-4, the control end of the driving mechanism 8 and the double-shaft motor 15 is electrically connected with the controller 17; the side wall of the compression box 1 is provided with the first sliding groove 7 matched with the two groups of first connecting rods 6, and the back wall of the compression box 1 is provided with the second sliding groove 19 matched with the two groups of second connecting rods 14; the controller 17 controls the operation of the driving mechanism 8 and the double-shaft motor 15 according to the preset pressure range and the feedback data of the pressure sensor 16, so that the best effect of the straw in the compression process is ensured, and the automation degree of the device is improved; the first sliding groove 7 is matched with the first connecting rod 6, which is beneficial to the smoothness of the movement of the first connecting rod 6, the second sliding groove 19 is matched with the second connecting rod 14, which is beneficial to the smoothness of the movement of the second connecting rod 14, and the practicability during use is improved.

[0036] With reference to Figures 1-3 , the side away from the two groups of pressing plates 2 is provided with the two groups of telescopic guide rods 18, and the side away from the pressing plates 2 of the two groups of telescopic guide rods 18 is installed on the inner wall of the compression box 1; the materials of the pressing plates 2 and the clamping plates 10 are glass fiber reinforced plastic; the telescopic guide rods 18 are driven to perform telescopic movement in the movement process of the pressing plates 2, and the telescopic guide rods 18 improve the stability of the pressing plates 2 in the movement process; the glass fiber reinforced plastic has the characteristics of high strength, light weight, corrosion resistance, wear resistance and the like, can bear a large pressure and friction, while maintaining a low weight, in addition, the glass fiber reinforced plastic also has good fatigue resistance and a long service life, which is beneficial to improve the service life of the pressing plates 2 and the clamping plates 10.

[0037] Working principle: after the compression box 1 is communicated with the conveying pipe, the straw is conveyed to the inside of the compression box 1, the two groups of first screw rods 4 are driven to rotate in the positive direction by the driving mechanism 8, the first moving blocks 5 are driven to move in the direction away from the driving mechanism 8 under the action of the threads on the surface of the first screw rods 4, the first moving blocks 5 drive the pressing plates 2 to move through the first connecting rods 6, so that the two groups of pressing plates 2 press the upper and lower ends of the straw, when the two groups of pressing plates 2 move to the preset position, the driving mechanism 8 stops working, and the second adjusting mechanism is started at the same time, so that the two groups of clamping plates 10 press and move the left and right sides of the straw, the straw is compressed and fixed into a bundle, the upper and lower ends of the straw are limited by the two groups of pressing plates 2, the two sides of the straw are compressed and compacted by the two groups of clamping plates 10, the two groups of second screw rods 12 are driven to rotate by the double-shaft motor 15, the thread directions of the two groups of second screw rods 12 are opposite, so that the two groups of second moving blocks 13 are close to each other under the action of the threads of the second screw rods 12, the two groups of second moving blocks 13 drive the two groups of clamping plates 10 to move close to or away from each other through the second connecting rods 14, so that the two groups of clamping plates 10 compress and compact the two sides of the straw;

[0038] Wherein, the driving mechanism 8 is a double-head motor, driving two groups of first screw rods 4 to move synchronously, because the thread directions of the two groups of first screw rods 4 are opposite, so that the two groups of first moving blocks 5 are close to or away from each other, so that the two groups of pressing plates 2 clamp or release the straw, the pressure sensor 16 monitors the pressure of the straw in real time, and the controller 17 checks the feedback data of the pressure sensor 16;

[0039] Meanwhile, the controller 17 controls the operation of the driving mechanism 8 and the double-shaft motor 15 according to the preset pressure range and the feedback data of the pressure sensor 16; the pressing plate 2 drives the telescopic guide rod 18 to extend and retract during movement;

[0040] In addition, the first sliding groove 7 is matched with the first connecting rod 6, which is beneficial to the smoothness of the movement of the first connecting rod 6, and the second sliding groove 19 is matched with the second connecting rod 14, which is beneficial to the smoothness of the movement of the second connecting rod 14; the glass fiber reinforced plastic has the characteristics of high strength, light weight, corrosion resistance, wear resistance, etc., can withstand a large pressure and friction force, while maintaining a low weight, in addition, the glass fiber reinforced plastic also has good fatigue resistance and long service life.

[0041] The above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the foregoing embodiments of the present application are described in detail, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. Straw baler comprising a compression chamber (1), characterized in that, The inside of the compression box (1) is slidably connected with two groups of pressing plates (2), one side of the compression box (1) is provided with two groups of first adjusting mechanisms, the first adjusting mechanism comprises a first rotating seat (3), the first rotating seat (3) is fixedly installed on the side wall of the compression box (1), and the two groups of first rotating seats (3) are away from each other, the opposite surfaces of the two groups of first rotating seats (3) are rotatably installed with first screws (4), the outer surfaces of the first screws (4) are threadedly connected with first moving blocks (5), first connecting rods (6) are fixedly installed between the pressing plates (2) and the first moving blocks (5), a driving mechanism (8) is arranged between the two groups of first screws (4), the driving mechanism (8) is fixedly installed on the side wall of the compression box (1), and the two groups of first screws (4) are connected to the output ends of the driving mechanism (8), two groups of clamping plates (10) are slidably connected between the two groups of pressing plates (2) in the inside of the compression box (1), two groups of second adjusting mechanisms are fixedly installed on the back of the compression box (1), and the two groups of pressing plates (2) are connected with the corresponding second adjusting mechanisms respectively.

2. The straw baler according to claim 1, characterized in that The second adjusting mechanism comprises two groups of second rotating seats (11), the two groups of second rotating seats (11) are fixedly installed on the back of the compression box (1), the opposite surfaces of the two groups of second rotating seats (11) are rotatably connected with second screws (12), the outer surfaces of the two groups of second screws (12) are threadedly connected with second moving blocks (13), second connecting rods (14) are fixedly installed between the second moving blocks (13) and the clamping plates (10), a double-shaft motor (15) is arranged between the two groups of second screws (12), the bottom of the double-shaft motor (15) is fixedly installed on the back of the compression box (1), and the two groups of output ends of the double-shaft motor (15) are fixedly installed with the two groups of second screws (12).

3. The straw baler according to claim 1, characterized in that The driving mechanism (8) is a double-head motor, and the thread directions of the two groups of first screws (4) are opposite.

4. The straw baler according to claim 1, characterized in that Pressure sensors (16) are fixedly installed on the opposite surfaces of the two groups of clamping plates (10), a controller (17) is fixedly installed on the side, away from the first adjusting mechanism, of the compression box (1), and the controller (17) is electrically connected with the pressure sensors (16).

5. The straw baler according to claim 4, characterized in that The control ends of the driving mechanism (8) and the double-shaft motor (15) are electrically connected with the controller (17).

6. The straw baler according to claim 1, characterized in that Two groups of telescopic guide rods (18) are installed on the sides, away from each other, of the two groups of pressing plates (2), and the sides, away from the pressing plates (2), of the two groups of telescopic guide rods (18) are installed on the inner wall of the compression box (1).

7. The straw baler according to claim 2, characterized in that First sliding grooves (7) matching the two groups of first connecting rods (6) are formed in the side wall of the compression box (1), and second sliding grooves (19) matching the two groups of second connecting rods (14) are formed in the back wall of the compression box (1).

8. The straw baler according to claim 1, characterized in that The materials of the pressing plates (2) and the clamping plates (10) are glass fiber reinforced plastic.

Citation Information

Patent Citations

  • Straw bundling machine

    CN218042597U