Pipeline type bean curd jelly making machine

By designing a pipeline-type coagulant machine, the problems of insufficient mixing and interrupted production process were solved, achieving full mixing of soy milk and coagulant and continuous production, thereby improving the quality and production efficiency of soy products.

CN223600809UActive Publication Date: 2025-11-28YIDU QIAOHE FOOD CO LTD
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Patent Information

Application Number
CN202423219141.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-11-28
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing automatic tofu-making machines suffer from insufficient mixing and intermittent production processes, resulting in low tofu quality and low production efficiency.

Method used

A pipeline-type soy milk coagulant machine, including a soy milk coagulant assembly and a transport assembly, is adopted. Through the combined design of an input pipe, a mixing pipe, a detection pipe and an output pipe, combined with a shear mixer and a static mixer, continuous processing of soy milk is achieved. By using pressure sensor detection and automatic control, the soy milk and coagulant are fully mixed and produced continuously.

Benefits of technology

This process achieves thorough mixing of soy milk and coagulant, improving the quality of soy products and enabling fully automated continuous production, thus increasing production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223600809U_ABST
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Abstract

The utility model provides a pipeline style beancurd jelly machine, including beancurd jelly subassembly and transportation subassembly, beancurd jelly subassembly includes shell, coagulator storage tank, and input pipe, mixing pipe, detection pipe and discharge pipe that connect in proper order, the transportation subassembly passes through the discharge pipe below horizontally; the mixing pipe comprises a plurality of shear mixers which are distributed discontinuously, the mixing pipe is further provided with static mixers, and the pipe diameter fluxes of the static mixers are different. According to the utility model, the soybean milk stock solution is stirred and mixed while moving, so that the complete continuous operation can be realized, and the production efficiency is improved. Soybean milk mixed with a coagulator is mixed and stirred through the static mixer in the mixing pipe, then the soybean milk is sheared through the shearing mixer in sequence, coagulator molecules in soybean milk liquid are sheared at a high speed and crushed, and the coagulator molecules and the soybean milk are stirred and fully mixed, so that the whole curdling effect is better, and the quality of manufactured soybean products is higher.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a pipe type brain point machine. BACKGROUND

[0002] The bean product is the necessary nutrition delicacy in people's daily life, in the production process, need first after the soybean soaking grinds into the pulp, then uses the coagulating agent such as brine point production brain, again makes the water bean curd or presses into dry bean curd. In the production process, the addition amount of brine directly influences the yield and quality of bean product, at present, the point pulp step in the production process of bean curd mainly relies on artificial experience, so the final quality of product has great relation with operator, but not every person who makes bean curd can well grasp the point pulp technique, so the product quality produced is uneven, and the product quality is not easy to control, and even the skilled operator of point pulp, can not guarantee that every batch of bean curd has good quality.

[0003] Therefore, the automatic type brain point machine of automatic control feeding appears, the addition of coagulating agent is controlled through electric control valve, then the beancurd is stirred after the beancurd and coagulating agent are mixed, the traditional stirrer generally includes motor, impeller fixed on the outer end of motor shaft, the impeller is inserted into the barrel filled with beancurd when point pulp, the motor drives the impeller rotation to realize the stirring of beancurd.

[0004] But the current automatic brain point machine still has some problems. First, the impeller generally used at present can appear the insufficient stirring condition of beancurd liquid in the stirring process, influences the point pulp effect, and further leads to the low quality of the bean curd made. Secondly, the traditional stirring equipment needs certain stirring time, leads to the intermittent production process, is difficult to realize the continuous bean product brain point processing of full automation, leads to the insufficient production efficiency. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies in the prior art, the utility model provides a pipe type brain point machine, which solves the problems of insufficient stirring and intermittent production process in the prior art, resulting in low efficiency.

[0006] According to an embodiment of this utility model, a pipeline-type brain-dispensing machine includes a brain-dispensing assembly and a transport assembly. The brain-dispensing assembly is disposed above the transport assembly. The brain-dispensing assembly includes a shell, a coagulant storage tank disposed on the top of the shell, and an input pipe, a mixing pipe, a detection pipe, and a discharge pipe sequentially connected inside the shell. One end of the input pipe extends to the outside of the shell and is connected to a slurry inlet pipe. The bottom end of the coagulant storage tank is provided with a feed pipe, which extends through the shell and is connected to the input pipe. The end of the discharge pipe is connected to the bottom of the shell, so that the transport assembly passes horizontally directly below the end of the discharge pipe. The mixing pipe includes several intermittently distributed shear mixers. A static mixer is disposed in the space outside the shear mixers inside the mixing pipe. The diameter and flow rate of the static mixers are different.

[0007] Furthermore, the input pipe is horizontally positioned at the top of the housing, and a distribution pipe is provided on the side of the input pipe near the slurry inlet pipe. A control valve is provided at the connection between the distribution pipe and the input pipe. The distribution pipe is connected to the coagulant storage tank, and a component detector is provided in the coagulant storage tank corresponding to the distribution pipe.

[0008] Furthermore, the transport component is a horizontally arranged conveyor belt, on which several barrels are placed in sequence, and the barrels move with the conveyor belt and pass sequentially from below the end of the discharge pipe.

[0009] Furthermore, the shear mixer includes several limiting blocks disposed on the inner wall of the mixing tube and a shearing blade located in the middle of the limiting blocks. The limiting blocks are disposed around the shearing blade at equal intervals in the circumferential direction, and there is a certain gap between the side of the shearing blade corresponding to the inner wall of the mixing tube and the limiting blocks.

[0010] Furthermore, a coaxial rotating shaft is provided inside the mixing tube, and brackets are rotatably connected to both ends of the rotating shaft. The brackets are fixed to the inner wall of the mixing tube. The shearing paddles are sequentially fixedly installed on the rotating shaft. A motor is also provided outside the mixing tube, and the motor output shaft extends through into the mixing tube and is driven by the rotating shaft.

[0011] Furthermore, the detection tube includes several sets of detectors, transfer pipes, and valves arranged sequentially along the axial direction. The detectors are used to detect the flowability of the material. The transfer pipes are located behind the detectors and are connected to the discharge pipe. The valves are correspondingly located behind the transfer pipes and are opened or closed according to the detection results of the detectors.

[0012] Furthermore, the detector includes a detection plate and a pressure sensor. The detection plate is perpendicular to the axial direction of the detection tube. The detection plate includes an annular plate and several connecting plates distributed radially along the annular plate. The connecting plates are connected to the inner wall of the detection tube. The pressure sensor is located on the back of the detection plate, thereby detecting the magnitude of the pressure by measuring the degree of deformation of the detection plate.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. In this utility model, an input pipe, a mixing pipe, a detection pipe, and a discharge pipe are sequentially connected inside the shell. A coagulant storage tank is set at the top of the shell and connected to the input pipe. In this way, the soybean milk raw liquid introduced into the shell through the slurry inlet pipe first has a coagulant added to it through the coagulant storage tank in the input pipe, and then enters the mixing pipe. While moving, it is stirred and mixed to achieve full coagulation. Then it enters the detection pipe. After the degree of coagulation is detected and qualified, it is discharged from the discharge pipe to the conveying component below. This can achieve a completely continuous operation without waiting for the soybean milk to be stirred and coagulated in the mixing tank, which further improves the production efficiency.

[0015] 2. In this utility model, the mixing tube includes several intermittently distributed shear mixers. A static mixer is installed in the space outside the shear mixers inside the mixing tube. The diameter and flow rate of the static mixers are different. Therefore, the soy milk mixed with coagulant is mixed and stirred by the static mixers in the mixing tube, and then sheared by the shear mixers in sequence. The coagulant molecules in the soy milk are sheared and broken at high speed and mixed with the soy milk, so that the overall coagulation effect is better and the quality of the soy products produced is higher. Attached Figure Description

[0016] Figure 1 This is a structural schematic diagram of an embodiment of the present utility model.

[0017] Figure 2 This is a schematic diagram of the structure of the mixing tube in an embodiment of this utility model.

[0018] Figure 3 This is an axial schematic diagram of the shear mixer in an embodiment of this utility model.

[0019] Figure 4 This is a schematic diagram of the detection tube in an embodiment of the present invention.

[0020] Figure 5 This is an axial schematic diagram of the detection plate in an embodiment of this utility model.

[0021] In the above attached figures: 1. Shell; 2. Input pipe; 3. Mixing pipe; 4. Detection pipe; 5. Discharge pipe; 6. Coagulant storage tank; 7. Conveyor belt; 8. Barrel body; 11. Slurry inlet pipe; 21. Separator pipe; 31. Static mixer; 32. Shearing paddle; 33. Limiting block; 34. Rotating shaft; 35. Motor; 41. Detection plate; 42. Pressure sensor; 43. Valve; 44. Adapter pipe; 45. Connecting plate. Detailed Implementation

[0022] The technical scheme in the utility model is further explained below in combination with the drawings and embodiments.

[0023] As Figure 1 shown, the utility model discloses a pipeline formula point brain machine, including point brain subassembly and transport subassembly, point brain subassembly sets up at transport subassembly top, point brain subassembly includes casing 1, sets up the coagulant storage tank 6 of casing 1 top and sets up the input pipe 2, mixing pipe 3, detection pipe 4 and discharge pipe 5 that connect gradually in casing 1 inside, in this embodiment, input pipe 2, mixing pipe 3, detection pipe 4 and discharge pipe 5 are arranged from top to bottom gradually horizontally in casing 1 inside. The input pipe 2 one end penetrates to casing 1 outside and is connected with the inlet tube 11, and the inlet tube 11 continuously supplies from the outside soybean milk stock solution. The coagulant storage tank 6 bottom end is equipped with the feed pipe, and the feed pipe penetrates casing 1 and is connected with the input pipe 2, and the discharge pipe 5 end communicates to the bottom of casing 1, so that the transport subassembly passes through the right below of discharge pipe 5 end horizontally.

[0024] In this embodiment, the transport subassembly is a horizontally arranged conveyor belt 7, and a plurality of sequentially arranged barrel bodies 8 are placed on the conveyor belt 7. The barrel bodies 8 move along with the conveyor belt 7 and pass sequentially below the end of the discharge pipe 5. In this embodiment, the soybean milk after being fully processed is continuously discharged from the end of the discharge pipe 5. When a barrel body 8 is filled, the conveyor belt 7 moves to move the next empty barrel body 8 below the discharge pipe 5.

[0025] In a further scheme, the input pipe 2 is horizontally arranged at the top of the casing 1. A distribution pipe 21 is further arranged on the side of the input pipe 2 close to the inlet tube 11. A control valve is arranged at the connection between the distribution pipe 21 and the input pipe 2. The distribution pipe 21 communicates to the coagulant storage tank 6, and a component detector is arranged in the coagulant storage tank 6 corresponding to the distribution pipe 21. In this way, the components of the soybean milk can be detected before the coagulant is added, and the proportion of the coagulant added can be adjusted, so that the coagulant can be added more accurately, and a better point brain effect can be obtained.

[0026] As Figure 2 shown, the mixing pipe 3 includes a plurality of intermittently distributed shear mixers. A static mixer 31 is arranged in the space outside the shear mixers in the mixing pipe 3. The pipe diameters of the static mixers 31 are different. The soybean milk moves at different speeds in the static mixers 31 with different flux parameters, so that the soybean milk and the coagulant are mixed with axial impact force, avoiding that the soybean milk and the coagulant are only stirred around the axis during movement, and the coagulant is mixed more fully.

[0027] As Figure 3As shown, specifically, the shearing mixer comprises a plurality of limiting blocks 33 arranged on the inner wall of the mixing tube 3 and a shearing paddle 32 located at the middle of the limiting blocks 33, the limiting blocks 33 are arranged at equal intervals along the circumference around the shearing paddle 32, and the shearing paddle 32 has a certain gap between the side of the inner wall of the mixing tube 3 and the limiting blocks 33. When the soybean milk passes through the shearing mixer, it is subjected to sufficient shearing and mixing in the gap between the outer edge of the shearing paddle 32 and the limiting blocks 33. Compared with the traditional stirring method, the coagulant molecules in the soybean milk are subjected to high-speed shearing and crushing and fully mixed with the soybean milk, so that the effect of the whole soybean milk is better, and the quality of the soy products made is higher. As a preferred, the mixing tube 3 is provided with a coaxial rotating shaft 34, the rotating shaft 34 is rotatably connected with a support at both ends, the support is fixed on the inner wall of the mixing tube 3, the shearing paddles 32 are sequentially fixed and installed on the rotating shaft 34, and the mixing tube 3 is further provided with a motor 35, the output shaft of the motor 35 penetrates into the inside of the mixing tube 3 and is drivingly connected with the rotating shaft 34. It should be noted that the static mixer 31 is arranged around the rotating shaft 34 and does not interfere with the output shaft of the motor 35. In the present embodiment, the output shaft of the motor 35 is connected with the rotating shaft 34 through bevel gears, and the rotation of all the shearing paddles 32 can be driven synchronously by the operation of the motor 35.

[0028] As shown in the Figure 4 further embodiment, the detection tube 4 comprises a plurality of groups of detectors, an adapter tube 44 and a valve 43 arranged in sequence along the axial direction, the detectors are used for detecting the fluidity of the material, the adapter tube 44 is arranged behind the detectors and communicates with the discharge tube 5, and the valve 43 is correspondingly arranged at a position behind the adapter tube 44 and is opened or closed according to the detection result of the detectors.

[0029] As shown in the Figure 5 specific scheme, the detector comprises a detection sheet 41 and a pressure sensor 42, the detection sheet 41 is perpendicular to the axial direction of the detection tube 4, and the detection sheet 41 comprises an annular sheet and a plurality of connecting sheets 45 distributed radially along the annular sheet, the connecting sheets 45 are connected with the inner wall of the detection tube 4, and the pressure sensor 42 is arranged on the back of the detection sheet 41, so as to detect the pressure by the deformation degree of the detection sheet 41. Obviously, as the soybean milk gradually solidifies after the brain is broken, the fluidity decreases, so the higher the solidification degree is, the greater the impact on the detection sheet 41 is, and when the pressure sensor 42 detects the set pressure, the corresponding valve 43 is controlled to be closed, so that the soybean milk flows into the discharge tube 5 from the corresponding adapter tube 44.

[0030] Finally, it is explained that the above embodiments are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced by equivalents without departing from the purpose and scope of the present application. The technical solutions of the present application should be covered in the scope of the claims of the present application.

Claims

1. A tubed point brain machine characterized by: The application relates to a point brain assembly and a conveying assembly, the point brain assembly is arranged above the conveying assembly, the point brain assembly comprises a shell, a coagulant storage tank arranged at the top of the shell and an input pipe, a mixing pipe, a detection pipe and a discharge pipe which are sequentially connected in the shell, one end of the input pipe penetrates to the outside of the shell and is connected with a pulp inlet pipe, the bottom end of the coagulant storage tank is provided with a feeding pipe, the feeding pipe penetrates the shell and is connected with the input pipe, the end of the discharge pipe is communicated to the bottom of the shell, so that the conveying assembly horizontally passes below the end of the discharge pipe; the mixing pipe comprises a plurality of intermittently-distributed shear mixers, and a static mixer is arranged in the space outside the shear mixers in the mixing pipe, and the pipe diameter fluxes of the static mixers are different.

2. A tube-based brain-machine interface as claimed in claim 1, characterized in that: The input pipe is horizontally arranged at the top position in the shell, one side of the input pipe close to the pulp inlet pipe is further provided with a distribution pipe, a control valve is arranged at the connection position of the distribution pipe and the input pipe, the distribution pipe is communicated to the coagulant storage tank, and a component detector is arranged in the coagulant storage tank corresponding to the distribution pipe.

3. A tube-based brain-machine interface as claimed in claim 1, characterized in that: The conveying assembly is a horizontally-arranged conveying belt, a plurality of sequentially-arranged barrel bodies are arranged on the conveying belt, and the barrel bodies sequentially pass below the end of the discharge pipe along with the conveying belt.

4. A tube-based brain-machine interface as claimed in claim 1, characterized in that: The shear mixer comprises a plurality of limiting blocks arranged on the inner wall of the mixing pipe and shear paddles located at the middle portions of the limiting blocks, the limiting blocks are circumferentially and equidistantly arranged around the shear paddles, and the shear paddles have a certain gap between the sides of the inner wall of the mixing pipe and the limiting blocks.

5. A tube-based brain-machine interface as claimed in claim 4, characterized in that: A rotating shaft is coaxially arranged in the mixing pipe, supports are rotationally connected to the two ends of the rotating shaft, the supports are fixed to the inner wall of the mixing pipe, the shear paddles are sequentially fixedly installed on the rotating shaft, and a motor is further arranged outside the mixing pipe, the output shaft of the motor penetrates into the inside of the mixing pipe and is drivingly connected with the rotating shaft.

6. A tube-based brain-machine interface as in claim 1, wherein: The detection pipe comprises a plurality of groups of detectors, adapter pipes and valves which are sequentially arranged along the axial direction, the detectors are used for detecting the fluidity of materials, the adapter pipes are arranged behind the detectors and are communicated with the discharge pipe, the valves are correspondingly arranged at the positions behind the adapter pipes and are opened or closed according to the detection results of the detectors.

7. A tube-based brain-machine interface as claimed in claim 6, characterized in that: The detector comprises a detection sheet and a pressure sensor, the detection sheet is perpendicular to the axial direction of the detection pipe, the detection sheet comprises a ring sheet and a plurality of connecting sheets which are radially distributed along the ring sheet and are connected with the inner wall of the detection pipe, and the pressure sensor is arranged on the back of the detection sheet, so that the pressure of the detection sheet is detected according to the deformation degree of the detection sheet.