Stirring device of scraper concentrator
By installing limiting telescopic blocks in the scraper concentrator, the problem of unstable angle between the scraper and the pot body is solved, achieving stable scraping by the scraper and efficient operation of the equipment, thus improving production stability and economic benefits.
Patent Information
- Application Number
- CN202423115557.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The lack of limiting between the scraper and the pot body in existing scraper concentrators results in poor scraping effect, easy material adhesion to the pot wall, easy equipment failure, high operating cost, and low production efficiency.
A limiting telescopic block is installed between the scraper and the stirring frame to form a triangular stable structure, ensuring a stable angle between the scraper and the pot body, preventing the scraper from tipping over, and improving the contact pressure between the scraper and the pot body and ensuring moderate wear.
It effectively prevents material from sticking to the pot wall, improves equipment operation stability and production efficiency, reduces failure rate, enhances product quality and output, reduces maintenance costs, and extends equipment cycle.
Smart Images

Figure CN223602021U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to material concentration technical field, concretely relates to a kind of scraper concentrator stirring device. BACKGROUND
[0002] In the process of material concentration treatment, scraper concentration pot plays a very key role.The scraper commonly used in the current scraper concentration pot is multiple-piece type non-limiting scraper.This traditional scraper structure exposes many significant defects in practical application.
[0003] Firstly, due to lack of special scraper limiting block, the included angle between scraper and pot body cannot be kept in stable state.In equipment operation, the scraping effect of scraper on material in pot body is greatly discounted, and material is difficult to be thoroughly cleaned, leading to frequent occurrence of material sticking phenomenon on pot wall.With the continuation of production process, these stickies gradually accumulate and are overheated, and finally form paste.Paste production not only reduces the purity and quality of product, so that it cannot reach the expected quality standard, but also seriously hinders the normal concentration process of material, and further greatly influences the yield of product, leading to the great decline of production efficiency.
[0004] Secondly, from the angle of equipment operation cost, the stirrer with this multiple-piece type non-limiting scraper structure has serious problems.The scraper is prone to turn over in running process, and once turning over, the equipment is forced to stop due to failure.In order to restore the normal operation of equipment, workers have to repeatedly adjust process operation, which undoubtedly consumes a lot of manpower, material resources and time cost.Moreover, due to frequent shutdown of equipment and instability of process operation, the continuity and stability of whole extraction operation are destroyed, and the running efficiency is extremely low, so that the energy consumption of whole production process increases, raw material is seriously wasted, thereby leading to high overall operation cost, greatly compressing the profit space of enterprise, and being not conducive to long-term stable development of enterprise in market.
[0005] Therefore, a new scraper concentrator stirring device is urgently needed to solve the problems existing in the present scraper.
[0006] In view of the above, the utility model is proposed. UTILITY MODEL CONTENT
[0007] The utility model aims at overcoming the defects of the prior art, and provides a scraper concentrator stirring device.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions.
[0009] A scraper concentrator stirring device includes a heating pot body for further concentrating pre-concentrated materials to achieve a solid content of 60-80%. A stirring motor is fixedly installed on the top of the heating pot body, and a stirring frame driven to rotate by the stirring motor is installed inside the heating pot body. The shape of the stirring frame is adapted to the shape of the heating pot body. Multiple scrapers are provided on the side of the stirring frame near the heating pot body to facilitate scraping the material on the inner wall of the heating pot body.
[0010] A connecting plate is provided between each scraper and the stirring frame. One end of the connecting plate is hinged to the stirring frame, and the other end is detachably connected to the scraper. A limiting telescopic block for forming a triangular stable structure and capable of extension and retraction is also provided between the connecting plate and the stirring frame. One end of the limiting telescopic block is fixedly connected to the stirring frame, and the other end is fixedly connected to the connecting plate, thereby enabling the scraper to move around the stirring frame within a certain angle range. That is, as the scraper wears, the angle between it and the stirring frame gradually increases, so that the contact force between the scraper and the pot body is moderate.
[0011] Specifically, the heating pot body has a material inlet on its side wall and a steam separator connected to its top. The steam separator is connected to a condenser, and the condenser is connected to a recovery tank.
[0012] Specifically, the limiting telescopic block includes a first limiting block fixedly connected to the stirring frame, a second limiting block fixedly connected to the connecting plate, and a pin for connecting the first limiting block and the second limiting block. The first limiting block has an elliptical hole at one end near the second limiting block to facilitate the movement of the pin. The first limiting block and the second limiting block slide relative to each other to realize the extension and retraction of the limiting telescopic block.
[0013] Specifically, the stirring frame includes a crossbar fixedly connected to the rotating shaft of the stirring motor, and an arc-shaped rod adapted to the curved surface of the bottom of the heating pot. The crossbar and the arc-shaped rod are fixedly connected, the limiting telescopic block is fixedly connected to the arc-shaped rod, and the connecting plate is hinged to the arc-shaped rod.
[0014] Specifically, the scraper and the connecting plate are detachably connected by at least three bolts.
[0015] Specifically, the scraper is made of one of the following materials: polytetrafluoroethylene, nylon, or brass.
[0016] Specifically, the stirring frame is connected to the stirring motor via a stirring shaft, the stirring frame is fixedly connected to the stirring shaft, and the rotating shaft of the stirring motor is fixedly connected to the stirring shaft.
[0017] Specifically, the multiple scrapers are evenly distributed along the meridians of the heating pot body.
[0018] Specific, the scraper around the stir frame horizontal pole rotation angle range is 120-135 °, the scraper and the heating pot body inner wall tangent angle is 45-60 °
[0019] Compared with the prior art, the technical scheme provided by the utility model has the following beneficial effects:
[0020] The utility model discloses a limit telescopic block is added, and the angle between the scraper and the heating pot body is successfully stabilized, the contact pressure between the scraper and the heating pot body is proper, the angle between the scraper and the stirring frame gradually becomes larger after the scraper wears, so that the scraper keeps abutting against the inner wall of the heating pot body at all times, which ensures that the material in the heating pot body can be completely scraped, effectively prevents the occurrence of the material sticking to the pot wall, maintains the good heat conduction performance of the heating pot body, and the scraper runs smoothly, so that the equipment running cycle can be greatly extended, and the stability of product quality is effectively guaranteed.
[0021] The utility model discloses a limit telescopic block is added, prevents the scraper from turning over in the use process, greatly reduces the equipment failure rate, and since the equipment runs stably, the quality of product is significantly improved, and the output also increases, the working efficiency of the stirrer is improved, the equipment maintenance cycle is obviously extended, and the cost loss caused by equipment maintenance and shutdown is reduced, in addition, the working state of the stirrer is more stable and uniform, effectively guarantees the efficient utilization, reduces the overall operation cost of the equipment from multiple dimensions, and brings higher economic benefits for enterprises.
[0022] The utility model discloses a limit telescopic block is added, and the consistency of the stirrer work is guaranteed, when facing various different adaptive media, especially high concentration, high viscosity medium, the equipment can still run efficiently and stably, and the equipment failure rate is effectively reduced. BRIEF DESCRIPTION OF DRAWINGS
[0023] The drawings incorporated into the specification and forming a part thereof, together with the specification, serve to explain the principles of the utility model.
[0024] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced as follows, and obviously, other drawings can be obtained by the drawings without the creative labor of the person skilled in the art.
[0025] Figure 1The use structure schematic view of the utility model;
[0026] Figure 2 The weft direction sectional view of the heating pot body of the utility model;
[0027] Figure 3 The Figure 2 The A direction local enlarged view of the utility model;
[0028] Figure 4 The structure schematic view when the limiting telescopic block of the utility model is lengthened;
[0029] Figure 5 The B direction schematic view of the utility model; Figure 4
[0030] The structure schematic view when the limiting telescopic block of the utility model is shortened; Figure 6
[0031] The C direction schematic view of the utility model. Figure 7 Figure 6 Among them: 1 is heating pot body;2 is stirring motor;3 is stirring frame;4 is scraper;5 is connecting plate;6 is limiting telescopic block;61 is first limiting block;62 is second limiting block;63 is pin;7 is stirring shaft. DETAILED DESCRIPTION
[0032] The exemplary embodiments will be described in detail herein with reference to the attached drawings. The embodiments described in the following exemplary embodiments do not represent all the embodiments consistent with the utility model. Instead, they are merely examples consistent with some aspects of the utility model as detailed in the appended claims.
[0033] In order for those skilled in the art to better understand the technical scheme of the utility model, the utility model will be further described in detail below in combination with the drawings and examples.
[0034] In order for those skilled in the art to better understand the technical scheme of the utility model, the utility model will be further described in detail below in combination with the drawings and examples.
[0035] Example 1
[0036] Referring to the drawings, the embodiment provides a scraper concentrator stirring device, which comprises a heating pot body 1 for heating materials, a stirring motor 2 is fixed outside the top of the heating pot body 1, and a stirring frame 3 driven to rotate by the stirring motor 2 is arranged inside, the shape of the stirring frame 3 is matched with the shape of the heating pot body 1, and a plurality of scrapers 4 for conveniently scraping the materials on the inner wall of the heating pot body 1 are arranged on the side of the stirring frame 3 close to the heating pot body 1; Figures 1-7
[0037] A connecting plate 5 is provided between each scraper 4 and the stirring frame 3. One end of the connecting plate 5 is hinged to the stirring frame 3, and the other end is detachably connected to the scraper 4. A limiting telescopic block 6 is also provided between the connecting plate 5 and the stirring frame 3 to form a triangular stable structure and to be telescopic. One end of the limiting telescopic block 6 is fixedly connected to the stirring frame 3, and the other end is fixedly connected to the connecting plate 5, so that the scraper 4 can move around the stirring frame 3 within a certain angle range. That is, after the scraper 4 is worn, the angle between it and the stirring frame 3 gradually increases, so that the scraper 4 and the heating pot body 1 have a moderate contact force.
[0038] Specifically, the limiting telescopic block 6 includes a first limiting block 61 fixedly connected to the stirring frame 3, a second limiting block 62 fixedly connected to the connecting plate 5, and a pin 63 for connecting the first limiting block 61 and the second limiting block 62. The first limiting block 61 has an elliptical hole at one end near the second limiting block 62 to facilitate the movement of the pin 63. The first limiting block 61 and the second limiting block 62 slide relative to each other, realizing the extension and retraction of the limiting telescopic block 6; see also Figures 4-7 As shown.
[0039] Specifically, the stirring frame 3 includes a crossbar fixedly connected to the rotating shaft of the stirring motor 2, and an arc-shaped rod adapted to the bottom curved surface of the heating pot body 1. The crossbar and the arc-shaped rod are fixedly connected, the limiting telescopic block 6 is fixedly connected to the arc-shaped rod, and the connecting plate 5 is hinged to the arc-shaped rod.
[0040] Specifically, the scraper 4 and the connecting plate 5 are detachably connected by at least three bolts, see [link to relevant documentation]. Figures 2-3 As shown.
[0041] Specifically, the scraper 4 is made of one of polytetrafluoroethylene, nylon, and brass, with brass being the preferred material.
[0042] Specifically, the stirring frame 3 is connected to the stirring motor 2 via the stirring shaft 7, the stirring frame 3 is fixedly connected to the stirring shaft 7, and the rotating shaft of the stirring motor 2 is fixedly connected to the stirring shaft 7.
[0043] Specifically, the multiple scrapers 4 are evenly distributed along the meridians of the heating pot body 1.
[0044] Specifically, the scraper 4 rotates around the crossbar of the stirring frame 3 in an angle range of 120-135°, see [reference]. Figure 2 As shown, the angle between the scraper 4 and the tangent of the inner wall of the heating pot 1 is 45-60°.
[0045] Example 2
[0046] The embodiment is different from the embodiment 1 in that the connecting plates 5 are arc-shaped structures matched with the heating pot bodies 1, two connecting plates 5 are arranged in each of the heating pot bodies 1, the first connecting plate 5 is connected with three scrapers 4, the second connecting plate 5 is connected with two scrapers 4, the limiting expansion blocks 6 fixedly connected with the stirring frame 3 are arranged on the connecting plate 5 at each scraper 4; the distribution mode of all the scrapers 4 is spatial staggered distribution, so that the connecting plate 5 drives the scraper 4 to rotate around the stirring shaft 7 for one circle, and the residual materials on the inner wall of the heating pot body 1 can be scraped clean.
[0047] The above only describes the specific implementation of the present application, so that the person skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application.
[0048] It should be understood that the present application is not limited to the above described and that various modifications and changes can be made without departing from the scope thereof. The scope of the present application is limited only by the claims appended hereto.
Claims
1. A flight concentrator agitator characterized by, The utility model provides a kind of heating pot for concentrating material, the top of the heating pot (1) is externally fixed with stirring motor (2), and the inside is provided with stirring frame (3) that is rotated by stirring motor (2) driving, the shape of the stirring frame (3) is adapted to the shape of heating pot (1), and the stirring frame (3) is provided with multiple scraper (4) for facilitating the scraping of material on the inner wall of heating pot (1) on the side close to heating pot (1). Connecting plate (5) is provided between each scraper (4) and stirring frame (3), one end of the connecting plate (5) is hinged with stirring frame (3), and the other end is detachably connected with scraper (4), and limiting telescopic block (6) for forming triangular stable structure and capable of telescoping is further provided between the connecting plate (5) and stirring frame (3), one end of the limiting telescopic block (6) is fixedly connected with stirring frame (3), and the other end is fixedly connected with connecting plate (5), so that scraper (4) can move within a certain angle range around stirring frame (3).
2. The flight concentrator agitator of claim 1, wherein, The limiting telescopic block (6) includes first limiting block (61) fixedly connected with stirring frame (3), second limiting block (62) fixedly connected with connecting plate (5), and pin (63) for connecting first limiting block (61) and second limiting block (62), one end of the first limiting block (61) close to the second limiting block (62) is provided with oval hole for facilitating the movement of pin (63), the first limiting block (61) and the second limiting block (62) are oppositely and staggered sliding, so as to realize the telescoping of limiting telescopic block (6).
3. The flight concentrator agitation device of claim 1, wherein, The stirring frame (3) includes horizontal bar fixedly connected with the rotating shaft of stirring motor (2), and arc-shaped bar adapted to the bottom curved surface of heating pot (1), the horizontal bar is fixedly connected with the arc-shaped bar, the limiting telescopic block (6) is fixedly connected with the arc-shaped bar, and the connecting plate (5) is hinged with the arc-shaped bar.
4. The flight concentrator agitation apparatus of claim 1, wherein, The scraper (4) and the connecting plate (5) are detachably connected by at least three bolts.
5. The flight concentrator agitation device of claim 1, wherein, The stirring frame (3) is connected with the stirring motor (2) through stirring shaft (7), the stirring frame (3) is fixedly connected with the stirring shaft (7), and the rotating shaft of the stirring motor (2) is fixedly connected with the stirring shaft (7).
6. The flight concentrator agitation device of claim 1, wherein, Multiple scrapers (4) are evenly distributed along the meridian of the heating pot (1).
7. The flight concentrator agitation device of claim 1, wherein, The rotation angle range of the scraper (4) around the stirring frame (3) is 120-135°.
8. The flight concentrator agitation device of claim 1, wherein, The included angle between the scraper (4) and the tangent of the inner wall of the heating pot (1) is 45-60°.
9. The scraper concentrator agitator of any one of claims 1-8, wherein, The scraper (4) is made of one of polytetrafluoroethylene, nylon and brass.