Automatic batching equipment for gypsum composite material production

Abstract

The utility model relates to the field of gypsum composite material production, in particular to automatic batching equipment for gypsum composite material production, which comprises a batching tank, a lifting module capable of turning over materials upwards is arranged on the bottom side in the batching tank, and a stirring module for mixing the materials is arranged in the batching tank above the lifting module. An ultrasonic generator for enhancing the material mixing effect is fixedly arranged at the bottom end in the batching tank; the automatic batching equipment for producing the gypsum composite material can roll and stir various materials up and down to ensure that all components are uniformly mixed, and can generate high-frequency vibration in slurry to effectively break agglomeration among particles, so that small particles can be better dispersed in a whole matrix, and the production efficiency of the gypsum composite material is improved. And a more uniform mixture is formed, so that the performance of the composite material is improved, bubbles in the mixture can be effectively removed, and defects caused by air holes are reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of gypsum composite material production, specifically to an automatic batching equipment for gypsum composite material production. BACKGROUND

[0002] Gypsum composite material needs to be uniformly stirred when producing, to avoid too much or too little components in local area, so as to ensure that the physical and chemical properties of the whole gypsum composite material are consistent, and meanwhile, stirring can make the mixture achieve ideal fluidity, which is particularly important for casting forming. However, the existing mechanical stirring method may not be able to completely overcome the friction between some raw material particles, resulting in that some small particles cannot be fully dispersed, and at the same time, mechanical stirring can also produce a lot of small bubbles, which can form pores after solidification if not controlled, affecting the quality of finished products. Therefore, how to overcome the above-mentioned technical problems and defects becomes a problem that needs to be solved. SUMMARY

[0003] The utility model aims at overcoming the defects described in the background art, so as to realize an automatic batching equipment for gypsum composite material production, which can roll and stir various materials up and down, ensure that all components are uniformly mixed, and at the same time, can produce high-frequency vibration in the slurry, effectively break the agglomeration between particles, so that small particles are better dispersed in the whole matrix, forming a more uniform mixture, thereby improving the performance of the composite material, and at the same time, the bubbles in the mixture can be effectively removed, reducing the defects caused by pores.

[0004] To achieve the above-mentioned invention purpose, the technical scheme of the utility model is: an automatic batching equipment for gypsum composite material production, comprising a batching tank. The inside bottom side of the batching tank is provided with a lifting module that can turn the materials upward. The inside of the batching tank above the lifting module is provided with a stirring module that mixes the materials. The inside bottom end of the batching tank is fixedly provided with an ultrasonic generator that enhances the mixing effect of the materials.

[0005] In the above-mentioned automatic batching equipment for gypsum composite material production, the lower part of the batching tank is provided with a support frame, and the batching tank is connected with the support frame through the mounting plate fixedly arranged on the side part. The batching tank is supported and fixed in position.

[0006] In the above-mentioned automatic batching equipment for gypsum composite material production, the top of the batching tank is fixedly provided with an end cover, and a plurality of discharge cylinders are fixedly arranged on the end cover, to pour different materials into the inside of the batching tank. A water inlet is fixedly arranged on the end cover of the side part of the discharge cylinder. Water injection during material mixing is realized.

[0007] Each said blanking barrel is fixedly provided with a dust flow meter. The amount of injected material can be detected in real time, and the proportion of different materials injected is ensured to be correct.

[0008] In the automatic batching equipment for gypsum composite material production, a discharge port is formed in the bottom of the batching tank, and an electromagnetic valve is fixedly arranged on the discharge port.

[0009] In the automatic batching equipment for gypsum composite material production, the lifting module comprises a rotating rod vertically arranged at the middle position of the inside of the batching tank, and a stirring paddle is fixedly arranged at the bottom of the rotating rod.

[0010] A motor with a speed reducer is fixedly arranged at the top end of the end cover to drive the rotating rod to rotate.

[0011] In the automatic batching equipment for gypsum composite material production, the stirring module is arranged at least one and located at the middle of the batching tank.

[0012] The stirring module comprises a multi-pronged rod horizontally arranged at the middle of the batching tank, and a plurality of flippers are arranged on the prongs of the multi-pronged rod.

[0013] In the automatic batching equipment for gypsum composite material production, the ultrasonic generator is arranged at least one and located at the lowest end of the inside of the batching tank.

[0014] Compared with the prior art, the automatic batching equipment for gypsum composite material production has at least the following beneficial effects:

[0015] 1. The automatic batching equipment for gypsum composite material production comprises an ultrasonic generator arranged to enhance the mixing effect of the internal materials, can generate high-frequency vibration in the slurry, effectively break the agglomeration between particles, make the small particles better dispersed in the whole matrix, form a more uniform mixture, thereby improve the performance of the composite material, and can effectively remove the bubbles in the mixture and reduce the defects caused by pores.

[0016] 2. The automatic batching equipment for gypsum composite material production of the utility model, be provided with the lifting module that material is turned up to the upward and the stirring module that material is mixed, can the material in the batching tank is rolled up and stirred, ensure that all ingredients are uniformly mixed, guarantee the quality of gypsum composite material finished product. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the whole structure schematic diagram of the automatic batching equipment for gypsum composite material production of the utility model;

[0018] Figure 2 It is the internal structure schematic diagram for gypsum composite material production of the utility model;

[0019] Figure 3 It is the discharge port position schematic diagram of the automatic batching equipment for gypsum composite material production of the utility model.

[0020] In the drawing: 1, batching tank;

[0021] 2, lifting module;21, rotating rod;22, stirring paddle;23, paddle blade;24, through hole;25, motor;

[0022] 3, stirring module;31, multi-pronged rod;32, paddle;

[0023] 4, ultrasonic generator;5, support frame;6, mounting plate;7, end cover;8, blanking cylinder;9, water inlet;10, dust flowmeter;11, discharge port;12, electromagnetic valve. DETAILED DESCRIPTION

[0024] The automatic batching equipment for gypsum composite material production of the utility model is described in more detail below in conjunction with the drawings and through specific embodiments.

[0025] In the description of the utility model, it is understood that the terms "up", "down", "front", "back", "left", "right", "top", "bottom", "inside", "outside" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0026] Referring to Figures 1-3The automatic batching equipment for gypsum composite material production of the embodiment can roll up and down and stir various materials, ensuring uniform mixing of all ingredients. At the same time, high-frequency vibration can be generated in the slurry, effectively breaking the agglomeration between particles, allowing better dispersion of small particles in the entire matrix, forming a more uniform mixture, thereby improving the performance of the composite material, while effectively removing bubbles in the mixture and reducing defects caused by pores. In the embodiment, it mainly includes a batching tank 1. A support frame 5 is arranged below the batching tank 1, and the batching tank 1 is connected with the support frame 5 through a mounting plate 6 fixedly arranged on the side thereof. By fixing the mounting plate 6 on the support frame 5, the batching tank 1 is supported and fixed in position. An end cover 7 is fixedly arranged on the top of the batching tank 1, and a plurality of discharge cylinders 8 are fixedly arranged on the end cover 7, which can pour different materials into the inside of the batching tank 1.

[0027] A water inlet 9 is fixedly arranged on the end cover 7 of the side of each discharge cylinder 8. Water injection during material mixing is achieved. A dust flow meter 10 is fixedly arranged on each discharge cylinder 8. The dust flow meter 10 is a mature prior art and will not be described in detail here. The amount of injected material can be detected in real time to ensure the correct proportion of different materials injected. A discharge port 11 is formed in the bottom of the batching tank 1, and an electromagnetic valve 12 is fixedly arranged on the discharge port 11. The uniformly mixed material is discharged outward.

[0028] An ultrasonic generator 4 for enhancing the mixing effect of the material is fixedly arranged at the inside bottom end of the batching tank 1. The ultrasonic generator 4 is provided with at least one and is located at the lowest end inside the batching tank 1. The ultrasonic generator 4 can adopt an ultrasonic vibration rod and the like. The ultrasonic generator 4 is a mature existing device and will not be described in detail here. The ultrasonic generator 4 can generate high-frequency vibration to make the mixture more uniform and improve the performance of the composite material.

[0029] In order to realize uniform stirring of each material. Referring to Figure 2 and Figure 3In the embodiment, the inner bottom side of the batching tank 1 is provided with a lifting module 2 for lifting the materials upward. The lifting module 2 comprises a rotating shaft 21 vertically arranged at the middle position of the inner bottom side of the batching tank 1, and the bottom of the rotating shaft 21 is fixedly provided with a stirring paddle 22. A plurality of paddle blades 23 are circumferentially arranged on the stirring paddle 22 and are obliquely arranged on the stirring paddle 22. The paddle blades 23 are obliquely arranged to lift the slurry upward in the batching tank 1 when rotating, so that the slurry is better mixed. A plurality of through holes 24 are formed in the paddle blades 23, and the materials pass through the paddle blades 23 during stirring through the through holes 24, so as to increase the relative movement between the materials, promote more uniform mixing, improve mixing efficiency, reduce resistance and energy consumption, reduce the number of air bubbles in the slurry, and improve product quality. The top end of the end cover 7 is fixedly provided with a motor 25 with a speed reducer for driving the rotating shaft 21 to rotate. The motor 25 is controlled to work, and power drives the rotating shaft 21 to rotate through the speed reducer.

[0030] The inner bottom side of the batching tank 1 is provided with a lifting module 2 for lifting the materials upward. The lifting module 2 comprises a rotating shaft 21 vertically arranged at the middle position of the inner bottom side of the batching tank 1, and the bottom of the rotating shaft 21 is fixedly provided with a stirring paddle 22. A plurality of paddle blades 23 are circumferentially arranged on the stirring paddle 22 and are obliquely arranged on the stirring paddle 22. The paddle blades 23 are obliquely arranged to lift the slurry upward in the batching tank 1 when rotating, so that the slurry is better mixed. A plurality of through holes 24 are formed in the paddle blades 23, and the materials pass through the paddle blades 23 during stirring through the through holes 24, so as to increase the relative movement between the materials, promote more uniform mixing, improve mixing efficiency, reduce resistance and energy consumption, reduce the number of air bubbles in the slurry, and improve product quality. The top end of the end cover 7 is fixedly provided with a motor 25 with a speed reducer for driving the rotating shaft 21 to rotate. The motor 25 is controlled to work, and power drives the rotating shaft 21 to rotate through the speed reducer.

[0031] The use method of the automatic batching equipment for gypsum composite material production of the utility model is as follows: first, the mounting plate 6 is fixed on the support frame 5 to support and fix the position of the batching tank 1. Different materials can be poured into the batching tank 1 through the discharging cylinder 8. In this process, the amount of injected materials is detected in real time by the dust flow meter 10 to ensure that the proportion of different materials injected is correct. At the same time, water is poured into the batching tank 1 through the water inlet 9 to mix with the materials.

[0032] Then, the corresponding motor 25 and ultrasonic generator 4 are driven to work. The motor 25 drives the rotating rod 21 to rotate, and the blades 23 churn the slurry made of various materials and water upwards. During this process, the material passes through the blades 23 through the through hole 24, thereby increasing the relative motion between materials, promoting more uniform mixing, improving mixing efficiency, reducing resistance and energy consumption, and reducing the number of air bubbles in the slurry, thus improving product quality. At the same time, the motor 25 drives the multi-fork rod 31 to rotate, and the rotation of the multi-fork rod 31 causes the paddle 32 to move within the slurry, achieving uniform mixing of the slurry. Furthermore, the ultrasonic generator 4 generates high-frequency vibrations within the slurry, effectively breaking up the agglomeration between particles, allowing the tiny particles to be better dispersed throughout the matrix, forming a more uniform mixture, thereby improving the performance of the composite material. It can also effectively remove air bubbles in the mixture, reducing defects caused by pores. After the slurry mixing is completed, the control solenoid valve 12 opens, discharging the mixed material from the discharge port 11.

[0033] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains. The use of terms such as "a" or "an" in this specification and claims does not necessarily indicate a limitation on quantity. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the element or object listed following the word and its equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.

[0034] The exemplary embodiments of the present invention have been described in detail above with reference to preferred embodiments. However, those skilled in the art will understand that various modifications and alterations can be made to the above specific embodiments without departing from the concept of the present invention, and various combinations can be made to the various technical features and structures proposed by the present invention without exceeding the protection scope of the present invention.

Claims

1. An automatic batching plant for the production of gypsum composites, characterized in that: The utility model provides a material mixing device, including the ingredient tank (1), the inside bottom side of ingredient tank (1) is provided with the lifting module (2) that can turn material upward, the inside of ingredient tank (1) above lifting module (2) is provided with the stirring module (3) that mixes material, the inside bottom end of ingredient tank (1) is fixedly provided with the ultrasonic generator (4) that enhances material mixing effect.

2. The automatic batching plant for the production of gypsum composites according to claim 1, characterized in that: The bottom of the ingredient tank (1) is provided with a support frame (5), and the ingredient tank (1) is connected with the support frame (5) through the mounting plate (6) fixedly arranged on the side of the ingredient tank (1).

3. The automatic batching plant for the production of gypsum composites according to claim 1, characterized in that: The top of the ingredient tank (1) is fixedly provided with an end cover (7), and a plurality of discharge cylinders (8) are fixedly arranged on the end cover (7). A dust flow meter (10) is fixedly arranged on each discharge cylinder (8).

4. The automatic batching plant for the production of gypsum composites according to claim 1, characterized in that: The bottom of the ingredient tank (1) is provided with a discharge port (11), and an electromagnetic valve (12) is fixedly arranged on the discharge port (11).

5. The automatic batching plant for the production of gypsum composites according to claim 3, characterized in that: The lifting module (2) comprises a rotating rod (21) vertically arranged at the middle position of the inside of the ingredient tank (1), the bottom of the rotating rod (21) is fixedly provided with a stirring paddle (22), a plurality of paddle blades (23) are circumferentially arranged on the stirring paddle (22), the paddle blades (23) are obliquely arranged on the stirring paddle (22), and a plurality of through holes (24) penetrating the paddle blades (23) are formed in the paddle blades (23). The top end of the end cover (7) is fixedly provided with a motor (25) with a speed reducer for driving the rotating rod (21) to rotate.

6. The automatic batching plant for the production of gypsum composites according to claim 5, characterized in that: The stirring module (3) is provided with at least one and is located in the middle of the ingredient tank (1). The stirring module (3) comprises a multi-pronged rod (31) horizontally rotatingly arranged at the middle of the ingredient tank (1), a plurality of prongs (32) are arranged on the prongs of the multi-pronged rod (31), the motor (25) with a speed reducer is further arranged on the side of the ingredient tank (1), and the multi-pronged rod (31) is driven to rotate by the motor (25).

7. The automatic batching plant for gypsum composite production according to claim 1, characterized in that: The ultrasonic generator (4) is provided with at least one and is located at the lowest end of the inside of the ingredient tank (1).

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