Reaction kettle for producing efficient dispersion thickening agent
By introducing a worm gear mechanism and a rotating liner design into the reactor, the problem of dead zones in the stirring area was solved, and the materials were fully mixed and evenly dispersed, thereby improving product quality and feeding and discharging efficiency.
Patent Information
- Application Number
- CN202422863812.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-25
AI Technical Summary
In existing reactors used for producing dispersants and thickeners, the fixed position and angle of the stirring device lead to dead zones in the reactor, affecting the uniformity of material mixing and thus impacting product quality and performance.
It adopts a worm gear mechanism and a rotating inner liner design. The first motor drives the worm and worm gear to rotate the outer shell and inner liner. Combined with the second motor driving the agitator, it realizes the rolling and uniform mixing of materials in three-dimensional space. The inclined angle design improves the feeding and discharging efficiency.
This achieves thorough mixing and uniform dispersion of materials, improving product quality and performance, while also enhancing the efficiency and convenience of feeding and discharging.
Smart Images
Figure CN223602518U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of dispersing thickener production, more specifically, it relates to a high -efficient dispersing thickener production is used reaction kettle. BACKGROUND
[0002] The dispersing thickener is a kind of chemical additive with dispersion and thickening two functions, it can uniformly disperse solid particles in liquid medium, prevent the aggregation and settlement of particle, increase the viscosity of system simultaneously, in many industrial and life application scenarios, dispersing thickener plays a vital role, so that product can keep good stability, fluidity and appearance.
[0003] At present, dispersing thickener production is used reaction kettle is a kind of special equipment for synthesizing dispersing thickener, reaction kettle provides a closed reaction environment for the production of dispersing thickener, ensures that reaction process can be carried out under the condition of accurate control, to ensure the quality and performance of product.
[0004] However, in the fixed dispersing thickener production reaction kettle, the position and angle of stirring device are fixed, which can cause the formation of stirring dead angle in the reaction kettle, material in these areas cannot be fully stirred and mixed, so that the uniformity of reaction is affected, the quality and performance of product are affected, and the high -efficient dispersing thickener production reaction kettle is presented to improve the existing problems. UTILITY MODEL CONTENT
[0005] In view of the deficiencies in the prior art, the utility model aims at providing a high -efficient dispersing thickener production reaction kettle.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] The high -efficient dispersing thickener production reaction kettle, including support assembly, the middle position of support assembly is provided with kettle body assembly, one side of kettle body assembly is provided with kettle cover, the middle position of kettle body assembly and kettle cover is provided with sealing device, stirring mechanism is arranged on the kettle cover.
[0008] Wherein, the support assembly includes support frame, the upper portion of support frame is provided with first fixed frame, one side of first fixed frame is provided with second fixed frame, the lower portion of second fixed frame is provided with mounting frame.
[0009] The kettle body assembly includes shell, first connecting column and second connecting column are arranged on the both sides of shell respectively, inner lining is arranged in the shell, feeding port is arranged on the upper portion of shell, discharge port is arranged on the lower portion of shell.
[0010] The stirring mechanism includes second motor, agitator is arranged on one side of second motor.
[0011] By adopting the above technical scheme, the support assembly is used for supporting the device, ensuring the normal production, the middle position of the support assembly is provided with the kettle body assembly, the kettle body assembly is used for the production of thickening agent, one side of the kettle body assembly is provided with a kettle cover, the middle position of the kettle body assembly and the kettle cover is provided with a sealing device, the sealing device is used for ensuring the sealing property of the reaction kettle, preventing material leakage, the kettle cover is provided with a stirring mechanism, the stirring mechanism is used for stirring material, and the material can be quickly dispersed and uniformly mixed, the inside of the shell is provided with a lining, which provides a space for material reaction, facilitating the mixing of material, the top of the shell is provided with a feeding port, the feeding port provides a channel for the entry of material, a valve is arranged at the feeding port, the valve is used for controlling the speed and flow of the entering material, the bottom of the shell is provided with a discharging port, the discharging port is used for discharging material, and a valve is arranged at the discharging port, the valve is used for controlling the discharging speed and flow of the material.
[0012] The utility model further sets up: the kettle body assembly still includes first motor, one end of first motor is provided with worm, the top of worm is provided with worm wheel, worm wheel is engaged with worm.
[0013] The utility model further sets up: the output of first motor is through the one side of mounting bracket and is connected with worm, worm is arranged in the inside of mounting bracket.
[0014] Through adopting the above technical scheme, when the first motor starts, the first motor can drive the worm to rotate, the worm drives the worm wheel to rotate, and the combination transmission of the worm and the worm wheel can convert the input small torque into large output torque, so that the device can overcome the resistance and rotate smoothly.
[0015] The utility model further sets up: second connecting post is through second fixed support and is connected with worm wheel, the outside of second connecting post is rotatably connected with second fixed support, first connecting post is rotatably connected with first fixed support.
[0016] Through adopting the above technical scheme, when the first motor starts, the first motor drives the worm to rotate, the worm drives the worm wheel to rotate, the worm wheel can drive the shell to rotate, the shell drives the lining to rotate, and the rotary motion makes the material in the lining continuously tumble, flow and change position in three-dimensional space, compared with the fixed lining only relying on the action of the stirrer, the rotatable lining can make the material mix more fully and uniformly.
[0017] The utility model further sets up: the inside of lining is hollow, the feeding port is through shell and is connected with lining, the discharging port is through shell and is connected with lining.
[0018] By adopting the above technical scheme, after the shell is rotated by the first motor, a certain inclination angle can be formed, the inclination angle can improve the efficiency and convenience of feeding, and in the discharging process, the material can be concentrated near the discharge port by rotation, the material is conveniently discharged, and the efficiency and completeness of discharging are improved.
[0019] The utility model further sets up: the output of second motor is through the kettle lid and is connected with the stirrer, the stirrer is located inside the inner lining.
[0020] To sum up, the present application has the following at least one beneficial technical effect:
[0021] 1. By setting the worm gear mechanism, the input smaller torque can be converted into larger output torque, so as to ensure that the device can slow down the influence of resistance and rotate smoothly.
[0022] 2. By setting the rotary motion, when the first motor is started, the first motor drives the worm to rotate, the worm drives the worm gear to rotate, the worm gear can drive the shell to rotate, the shell drives the inner lining to rotate, the rotary motion can make the material in the inner lining continuously tumble, flow and transposition in three-dimensional space, compared with the fixed inner lining relying on the action of the stirrer only, the rotatable inner lining can make the material mix more fully and uniformly.
[0023] 3. By setting the discharge port and the feeding port, after the shell is rotated by the first motor in the feeding process, a certain inclination angle can be formed, the inclination angle can improve the efficiency and convenience of feeding, and in the discharging process, the material can be concentrated near the discharge port by rotation, the material is conveniently discharged, and the efficiency and completeness of discharging are improved. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is the structure schematic view of the reaction kettle for producing high-efficiency dispersing thickening agent in the utility model.
[0025] Figure 2 It is the isometric side view of the utility model. Figure 1
[0026] Figure 3 It is the front view of the utility model. Figure 1
[0027] Figure 4 It is the explosion schematic view of the utility model. Figure 1
[0028] Figure 5 It is the front view of the utility model. Figure 4
[0029] Figure 6 It is the structure schematic view of the reaction kettle for producing high-efficiency dispersing thickening agent in the utility model.Figure 1 Amplification structure schematic diagram of middle A area.
[0030] Reference signs: 1, support assembly; 11, support frame; 12, first fixing frame; 13, second fixing frame; 14, mounting frame;
[0031] 2, kettle body assembly; 21, outer shell; 22, feed inlet; 23, discharge outlet; 24, first motor; 25, worm; 26, worm gear; 27, inner liner; 28, first connecting column; 29, second connecting column;
[0032] 3, kettle cover;
[0033] 4, stirring mechanism; 41, second motor; 42, stirrer. DETAILED DESCRIPTION
[0034] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0035] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.
[0036] Embodiment one, please refer to Figures 1-6 The present application provides the following technical solutions:
[0037] Please refer to Figure 1 The high-efficiency dispersing thickener production reaction kettle comprises a support assembly 1, the support assembly 1 is used for supporting device, and normal production is ensured. A kettle body assembly 2 is arranged at the middle position of the support assembly 1, the kettle body assembly 2 is used for the production of thickener, a kettle cover 3 is arranged on one side of the kettle body assembly 2, a sealing device is arranged at the middle position of the kettle body assembly 2 and the kettle cover 3, the sealing device is used to ensure the sealing property of the reaction kettle, prevent material leakage, a stirring mechanism 4 is arranged on the kettle cover 3, the stirring mechanism 4 is used to stir material, and the material can be quickly dispersed and uniformly mixed.
[0038] Please refer to Figure 2 and Figure 5 The support assembly 1 comprises a support frame 11, a first fixing frame 12 is arranged above the support frame 11, a second fixing frame 13 is arranged on one side of the first fixing frame 12, and a mounting frame 14 is arranged below the second fixing frame 13.
[0039] Please refer to Figure 2 and Figure 5The kettle body assembly 2 comprises an outer shell 21, the outer shell 21 is provided with a first connecting column 28 and a second connecting column 29 on two sides respectively, the inner side of the outer shell 21 is provided with an inner liner 27, which provides a space for material reaction and facilitates the mixing of materials, the upper side of the outer shell 21 is provided with a feeding port 22, which provides a channel for the entry of materials, the feeding port 22 is provided with a valve, which is used to control the speed and flow of the material entering, the lower side of the outer shell 21 is provided with a discharging port 23, which is used for discharging materials, and the discharging port 23 is provided with a valve, which is used to control the discharging speed and flow of the materials.
[0040] Referring to Figure 2 and Figure 4 The stirring mechanism 4 comprises a second motor 41, and the second motor 41 is provided with a stirrer 42 on one side, which is used to stir the materials.
[0041] Referring to Figures 2-6 The kettle body assembly 2 further comprises a first motor 24, one end of the first motor 24 is provided with a worm 25, the upper side of the worm 25 is provided with a worm gear 26, the worm gear 26 is engaged with the worm 25, when the first motor 24 is started, the first motor 24 can drive the worm 25 to rotate, the worm 25 drives the worm gear 26 to rotate, and the combination of the worm 25 and the worm gear 26 can convert the input small torque into large output torque, thereby ensuring that the device can overcome resistance and rotate smoothly.
[0042] Referring to Figure 6 The output end of the first motor 24 penetrates through one side of the mounting frame 14 and is connected with the worm 25, and the worm 25 is arranged in the interior of the mounting frame 14.
[0043] Referring to Figures 2-6 The second connecting column 29 penetrates through the second fixing frame 13 and is connected with the worm gear 26, the outer side of the second connecting column 29 is rotatably connected with the second fixing frame 13, and the first connecting column 28 is rotatably connected with the first fixing frame 12, when the first motor 24 is started, the first motor 24 drives the worm 25 to rotate, the worm 25 drives the worm gear 26 to rotate, the worm gear 26 can drive the outer shell 21 to rotate, the outer shell 21 can drive the inner liner 27 to rotate, and the rotary motion can make the materials in the inner liner 27 continuously tumble, flow and change positions in three-dimensional space, compared with the fixed inner liner 27 relying only on the action of the stirrer 42, the rotatable inner liner 27 can make the materials mix more fully and uniformly.
[0044] Referring to Figure 3 and Figure 4 The inner liner 27 is hollow, the feeding port 22 penetrates through the outer shell 21 and is connected with the inner liner 27, and the discharging port 23 penetrates through the outer shell 21 and is connected with the inner liner 27.
[0045] When the shell 21 is rotated by the first motor 24, a certain inclination angle can be formed, which can improve the efficiency and convenience of feeding.
[0046] During discharging, the material can be concentrated near the discharge port 23 by rotation, which facilitates the discharge of the material and improves the efficiency and thoroughness of discharging.
[0047] Referring to Figure 4 The output end of the second motor 41 penetrates the kettle cover 3 and is connected with the stirrer 42, the stirrer 42 is arranged in the inner liner 27, when the second motor 41 is started, the second motor 41 drives the stirrer 42 to rotate, and the stirrer 42 stirs the material in the inner liner 27.
[0048] Specifically, first, the material is transported into the inner liner 27 through the feeding port 22, after the material is transported, the valve at the feeding port 22 is closed to stop the transportation of the material, the first motor 24 is started, the first motor 24 drives the worm gear 26 to rotate, the worm gear 26 drives the shell 21 to rotate, the shell 21 drives the inner liner 27 to rotate, and the second motor 41 is started at the same time, the second motor 41 drives the stirrer 42 to stir the material, so that the material in the dead angle is fully stirred, the thickening agent after production is discharged through the discharge port 23, and then the product is collected.
[0049] Obviously, the above-described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the protection scope of the present application.
Claims
1. A reaction vessel for producing high-efficiency dispersants and thickeners, characterized in that: Includes a support assembly (1), a vessel body assembly (2) is provided in the middle of the support assembly (1), a vessel lid (3) is provided on one side of the vessel body assembly (2), a sealing device is provided in the middle of the vessel body assembly (2) and the vessel lid (3), and a stirring mechanism (4) is provided on the vessel lid (3). The bracket assembly (1) includes a support frame (11), a first fixing frame (12) is provided above the support frame (11), a second fixing frame (13) is provided on one side of the first fixing frame (12), and an mounting frame (14) is provided below the second fixing frame (13). The vessel assembly (2) includes an outer shell (21), with a first connecting post (28) and a second connecting post (29) respectively on both sides of the outer shell (21), an inner liner (27) inside the outer shell (21), a feed inlet (22) on the top of the outer shell (21), and a discharge outlet (23) on the bottom of the outer shell (21). The stirring mechanism (4) includes a second motor (41), and a stirrer (42) is provided on one side of the second motor (41).
2. The reactor for producing high-efficiency dispersing and thickening agents according to claim 1, characterized in that: The vessel assembly (2) also includes a first motor (24), one end of which is provided with a worm (25), and a worm wheel (26) is provided above the worm (25), the worm wheel (26) meshing with the worm (25).
3. The reactor for producing high-efficiency dispersing thickeners according to claim 2, characterized in that: The output end of the first motor (24) passes through one side of the mounting bracket (14) and is connected to the worm (25), which is located inside the mounting bracket (14).
4. The reactor for producing high-efficiency dispersing thickeners according to claim 1, characterized in that: The second connecting post (29) passes through the second fixed frame (13) and is connected to the worm gear (26). The outer side of the second connecting post (29) is rotatably connected to the second fixed frame (13). The first connecting post (28) is rotatably connected to the first fixed frame (12).
5. The reactor for producing a high-efficiency dispersant and thickener according to claim 4, characterized in that: The inner lining (27) is hollow inside. The inlet (22) penetrates the outer shell (21) and is connected to the inner lining (27). The outlet (23) penetrates the outer shell (21) and is connected to the inner lining (27).
6. The reactor for producing high-efficiency dispersing thickeners according to claim 1, characterized in that: The output end of the second motor (41) passes through the lid (3) and is connected to the stirrer (42), which is located inside the liner (27).