Hair fiber caking raw material processing device

Abstract

The utility model discloses a hair fiber caking raw material processing device which comprises a square-barrel-shaped processing tank, a feeding port is formed in the center of the top of the processing tank, a feeding crushing and uniform distributing device, an upper-layer roller dispersing device and a lower-layer roller dispersing device are sequentially arranged in the processing tank from top to bottom, and the bottom of the processing tank is a big-end-up conical barrel. A discharge pipe is arranged at the lower end of the conical cylinder, and a discharge valve is arranged on the discharge pipe. The device disclosed by the utility model is scientific in principle, compact in structure and small in occupied space, adopts a mode of mechanically crushing caked raw materials, gradually disperses the caked raw materials from large to small, is good in dispersion treatment effect, greatly reduces the labor intensity of workers, improves the treatment efficiency, treats the caked raw materials in a closed environment, is free from dust pollution, and is cleaner and more sanitary.

Description

TECHNICAL FIELD

[0001] The utility model belongs to hair use fiber production technical field, concretely relates to a hair use fiber caking raw material processing device. BACKGROUND

[0002] At present, hair use fiber raw materials mainly include polyester fiber, nylon fiber and propylene fiber. The hair use fiber raw materials are stored after being crushed into powder or granular, and caking occurs during storage. The caked powder or granular raw materials need to be dispersed during production operation. Currently, manual operation is usually used. The specific process is as follows: clean lining cloth or canvas is laid on the workshop floor, the caked raw materials are spread on the lining cloth or canvas, and the raw materials are scattered by using a shovel to hit the caked raw materials. Dust is generated during the hitting process, polluting the environment. This treatment method has high labor intensity, incomplete treatment, and still has caking, low treatment efficiency, and temporary occupation of a large area of the workshop, which affects other production operations during the dispersion of the caked raw materials. SUMMARY

[0003] In order to solve the above technical problems in the prior art, the utility model provides a hair use fiber caked raw material processing device with small labor intensity, high treatment efficiency, good dispersion effect and no pollution.

[0004] To solve the above technical problems, the utility model adopts the following technical scheme: a hair use fiber caked raw material processing device includes a processing tank in the form of a square cylinder, a feed inlet is arranged at the center of the top of the processing tank, an inlet crushing and uniform distribution device, an upper layer roller dispersion device and a lower layer roller dispersion device are arranged in the processing tank from top to bottom, the bottom of the processing tank is a tapered cylinder with a large upper part and a small lower part, a discharge pipe is arranged at the lower end of the tapered cylinder, and a discharge valve is arranged on the discharge pipe.

[0005] The inlet crushing and uniform distribution device includes a cross support arranged horizontally, four ends of the cross support are fixedly connected to the inner wall of the processing tank, a uniform distribution cage in the form of a cone with a sharp top and a thick bottom is arranged on the cross support, the uniform distribution cage includes a plurality of circular ring rods with gradually increasing diameters from top to bottom, the outer circles of all the circular ring rods are connected by a plurality of inclined straight rods, the upper ends of all the inclined straight rods are fixedly connected together to form the conical apex of the uniform distribution cage, and the lowermost circular ring rod is fixedly connected to the top surface of the cross support.

[0006] The upper layer rotating roller dispersion device comprises four upper rollers which are evenly arranged left and right, the length direction of each upper roller is arranged along the front and back direction, there is a first gap between two adjacent upper rollers, there is a left upper gap between the left side of the leftmost upper roller and the left side wall of the treatment tank, and there is a right upper gap between the right side of the rightmost upper roller and the right side wall of the treatment tank, the width size of the first gap, the left upper gap and the right upper gap is equal, coaxial upper roller shafts are arranged at the center of the upper rollers, a plurality of upper radial rods are arranged between the outer circle of the upper roller shaft and the inner circle of the upper roller, and upper bearing seats are arranged on the outer part of the front and back side walls of the treatment tank and are rotationally connected with the front and back ends of the upper roller shaft.

[0007] The lower layer rotating roller dispersion device comprises three lower rollers which are evenly arranged left and right, the length direction of each lower roller is arranged along the front and back direction, there is a second gap between two adjacent lower rollers, the width size of the second gap is smaller than the width size of the first gap, a left support is arranged on the left side wall of the treatment tank, a left material guiding inclined plate is fixedly arranged on the right side of the left support and is located at the left side of the leftmost lower roller, the left material guiding inclined plate is arranged in a left high and right low inclined manner, a right support is arranged on the right side wall of the treatment tank, a right material guiding inclined plate is fixedly arranged on the left side of the right support and is located at the right side of the rightmost lower roller, the right material guiding inclined plate is arranged in a right high and left low inclined manner, there is a left lower gap between the left side of the leftmost lower roller and the right material guiding inclined plate, and there is a right lower gap between the right side of the rightmost lower roller and the right material guiding inclined plate, the width size of the second gap, the left lower gap and the right lower gap is equal, coaxial lower roller shafts are arranged at the center of the lower rollers, a plurality of lower radial rods are arranged between the outer circle of the lower roller shaft and the inner circle of the lower roller, and lower bearing seats are arranged on the outer part of the front and back side walls of the treatment tank and are rotationally connected with the front and back ends of the lower roller shaft.

[0008] The outer circle surface of the upper roller and the outer circle surface of the lower roller are fixedly provided with a plurality of protrusions, and the outer circle surface of the upper roller, the outer circle surface of the lower roller, the surface of the protrusion, the inner wall of the treatment tank, the right side surface of the left material guiding inclined plate and the left side surface of the right material guiding inclined plate are sprayed with wear-resistant coating.

[0009] The front end of each upper roller shaft is provided with an upper driving sprocket, the front end of each lower roller shaft is provided with a lower driving sprocket, a motor speed reducer is arranged on the lower left side of the front side wall of the treatment tank, a driving sprocket is arranged on the output shaft of the motor speed reducer, a guide sprocket is arranged on the lower right side of the front side wall of the treatment tank, and the driving sprocket, the guide sprocket, all the upper driving sprockets and all the lower driving sprockets are connected through a closed loop chain.

[0010] The bottom of the treatment tank is provided with a column support leg, and the feeding port is connected with a conical feeding hopper which is large at the top and small at the bottom.

[0011] By adopting the above technical scheme, compared with the prior art, the present application has the following beneficial effects:

[0012] (1) The feeding crushing and uniform distributing device is used for crushing and uniformly distributing the large lumps of raw materials to the upper roller distributing device. The feeding crushing and uniform distributing device is formed by welding a plurality of annular rods and a plurality of inclined rods into a conical distributing cage. The inclined rods are protruded, so that the lumps are easily dispersed and can pass through the fan-shaped holes formed by the annular rods and the inclined rods.

[0013] (2) The upper roller distributing device and the lower roller distributing device are driven to rotate. The lumps are dispersed by the protrusions on the upper roller and the lower roller. The dispersed raw materials fall to the lower roller distributing device through the first gap, the left upper gap and the right upper gap. The lumps are continuously dispersed by the protrusions on the lower roller until the lumps are completely dispersed. The powder or granular materials pass through the second gap, the left lower gap and the right lower gap, and are temporarily stored in the lower part of the processing tank, so as to complete the dispersion of the lumps.

[0014] (3) The upper roller distributing device is provided with four upper rollers, and the lower roller distributing device is provided with three lower rollers. Therefore, the left guide plate and the right guide plate are arranged on the left side and the right side of the inner wall of the processing tank, so as to guide the materials and control the left lower gap and the right lower gap. The center lines of the three lower rollers are located below the first gaps of the adjacent two upper rollers, so that the materials can easily fall to the second gap.

[0015] (4) The wear-resistant coating is arranged on the parts in contact with the raw materials. The wear-resistant coating is formed by spraying ceramic, alloy, oxide, fluoroplastic or the like on the metal surface by plasma spraying, electric arc spraying or flame spraying. The wear-resistant coating can prolong the service life.

[0016] (5) The same closed loop chain is used for driving all the upper driving sprockets and all the lower driving sprockets. Only one motor reducer is used as the power, and the turning direction of the chain is adjusted by a guide sprocket, so that the driving is better.

[0017] In conclusion, the utility model has the advantages of scientific principle, compact structure, small occupied space, good dispersion effect, reduced labor intensity, improved processing efficiency, no dust pollution, and high cleanness. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is the overall structure schematic view of the utility model;

[0019] Figure 2 is Figure 1 the top view of the feeding crushing and uniform distributing device in the utility model;

[0020] Figure 3 is a schematic view of the front side structure of the upper layer roller dispersion device and the lower layer roller dispersion device;

[0021] Figure 4 is a schematic view of the transmission connection between the upper roller and the lower roller through the chain. DETAILED DESCRIPTION

[0022] The embodiment of the present application will be further described in detail below in combination with the drawings and examples.

[0023] As Figures 1-4 shown, the hair fiber lump raw material processing device of the present application comprises a processing tank 1 in the form of a square cylinder, a feed inlet 2 is arranged at the top center of the processing tank 1, an inlet crushing and uniform distribution device, an upper layer roller dispersion device and a lower layer roller dispersion device are sequentially arranged inside the processing tank 1 from top to bottom, the bottom of the processing tank 1 is a tapered cylinder 3 with a large upper part and a small lower part, a discharge pipe 4 is arranged at the lower end of the tapered cylinder 3, and a discharge valve 5 is arranged on the discharge pipe 4.

[0024] The inlet crushing and uniform distribution device comprises a cross bracket 6 arranged horizontally, the four ends of the cross bracket 6 are fixedly connected to the inner wall of the processing tank 1, and a uniform distribution cage in the form of a cone with a sharp upper part and a thick lower part is arranged on the cross bracket 6. The uniform distribution cage comprises a plurality of circular ring rods 7 with diameters gradually increasing from top to bottom, the outer circles of all the circular ring rods 7 are connected by a plurality of inclined straight rods 8, the upper ends of all the inclined straight rods 8 are fixedly connected together to form the conical apex of the uniform distribution cage, and the lowermost one of the circular ring rods 7 is fixedly connected to the top surface of the cross bracket 6.

[0025] The upper layer roller dispersion device comprises four upper roller cylinders 9 arranged uniformly and spaced apart in the left-right direction, the length direction of each upper roller cylinder 9 is arranged in the front-rear direction, the first gap 10 is arranged between the two adjacent upper roller cylinders 9, the left upper gap 11 is arranged between the left side of the leftmost upper roller cylinder 9 and the left side wall of the processing tank 1, the right upper gap 12 is arranged between the right side of the rightmost upper roller cylinder 9 and the right side wall of the processing tank 1, and the width dimensions of the first gap 10, the left upper gap 11 and the right upper gap 12 are equal. The upper roller shaft 13 is coaxially arranged at the center of the upper roller cylinder 9, the outer circle of the upper roller shaft 13 and the inner circle of the upper roller cylinder 9 are connected by a plurality of upper radial rods 14, each upper radial rod 14 is arranged in the radial direction of the upper roller cylinder 9, and the outer parts of the front and rear side walls of the processing tank 1 are provided with upper bearing seats 15 rotatably connected to the front and rear ends of the upper roller shaft 13.

[0026] The lower layer roller dispersion device comprises three lower rollers 16 evenly spaced left and right, the length direction of each lower roller 16 is arranged in the front-rear direction, and the second gap 17 is provided between the adjacent two lower rollers 16, the width size of the second gap 17 is smaller than the width size of the first gap 10, the left side wall of the treatment tank 1 is provided with a left support 18, the right side of the left support 18 is fixedly provided with a left material guiding inclined plate 19 located at the left side of the leftmost lower roller 16, the left material guiding inclined plate 19 is arranged in a left-high-right-low inclined manner, the right side wall of the treatment tank 1 is provided with a right support 20, the left side of the right support 20 is fixedly provided with a right material guiding inclined plate 21 located at the right side of the rightmost lower roller 16, the right material guiding inclined plate 21 is arranged in a right-high-left-low inclined manner, the left side of the leftmost lower roller 16 and the right material guiding inclined plate 21 have a left lower gap 22, the right side of the rightmost lower roller 16 and the right material guiding inclined plate 21 have a right lower gap 23, the width size of the second gap 17, the left lower gap 22 and the right lower gap 23 are equal, the lower roller shaft 24 is coaxially arranged at the center of the lower roller 16, the outer circle of the lower roller shaft 24 and the inner circle of the lower roller 16 are connected by a plurality of lower radial rods 25, each lower radial rod 25 is arranged in the radial direction of the lower roller 16, and the front and rear side walls of the treatment tank 1 are both provided with a lower bearing seat 26 rotatably connected to the front and rear ends of the lower roller shaft 24.

[0027] The outer surface of the upper roller 9 and the lower roller 16 is fixedly provided with a plurality of protrusions 27, the outer surface of the upper roller 9, the outer surface of the lower roller 16, the surface of the protrusion 27, the inner wall of the treatment tank 1, the right side of the left material guiding inclined plate 19 and the left side of the right material guiding inclined plate 21 are all sprayed with a wear-resistant coating.

[0028] The front end of all the upper roller shafts 13 is provided with an upper driving sprocket 28, the front end of all the lower roller shafts 24 is provided with a lower driving sprocket 29, the lower left side of the front side wall of the treatment tank 1 is provided with a motor reducer 30, the output shaft of the motor reducer 30 is provided with a driving sprocket 31, the lower right side of the front side wall of the treatment tank 1 is provided with a guide sprocket 32, the driving sprocket 31, the guide sprocket 32, all the upper driving sprockets 28 and all the lower driving sprockets 29 are drivingly connected by a closed loop chain 33.

[0029] The bottom of the treatment tank 1 is provided with a column leg 34, and the feed inlet 2 is connected with a conical feed hopper 35 which is large at the top and small at the bottom.

[0030] The specific processing process of the utility model is as follows: the caked hair fiber raw material is poured into the processing tank 1 from the conical feed hopper 35, under the action of the raw material's own gravity, first hits the uniform distribution cage to produce a certain crushing, the crushed part of the raw material can pass through the fan-shaped hole formed by the annular rod 7 and the inclined straight rod 8 of the uniform distribution cage, the raw material that cannot pass through the fan-shaped hole falls through the annular channel between the lowermost annular rod 7 and the inner wall of the processing tank 1; the caked raw material crushed by gravity falls onto the upper layer roller dispersion device, under the driving of the motor speed reducer 30, all the upper roller 9 and all the lower roller 16 rotate at the same time, first, the protrusion 27 of the outer circle of the upper roller 9 rubs the caked raw material, gradually disperses the caked material, the dispersed raw material falls onto the lower layer roller dispersion device through the first gap 10, the left upper gap 11 and the right upper gap 12, the protrusion 27 of the outer circle of the lower roller 16 rubs the caked material (greater than the width size of the second gap 17) that has not been dispersed, further disperses the caked material, until the powder granular raw material passes through the second gap 17, the left lower gap 22 and the right lower gap 23, is temporarily stored in the lower part of the processing tank 1, completes the dispersion processing operation of the raw material caking. When it is necessary to unload, the unloading valve 5 is opened, and the raw material is unloaded through the unloading pipe 4.

[0031] The above examples illustrate the basic principles and characteristics of the utility model, but the above only illustrates the relatively optimal embodiment of the utility model, and is not limited by the described embodiments. Those skilled in the art can make many forms of deformation and improvement under the inspiration of the patent without departing from the purpose of the utility model and the scope protected by the claims, and these all belong to the protection scope of the utility model. Therefore, the utility model patent and the protection scope should be subject to the appended claims.

Claims

1. A device for processing a raw material of a fiber lump for a hair product, characterized by: The processing tank in square cylinder type is provided with a feeding port in the center of the top, feeding crushing and uniform distribution devices, upper and lower roller dispersion devices from top to bottom inside the processing tank, and a conical cylinder with large top and small bottom at the bottom of the processing tank, and a discharge pipe is arranged at the lower end of the conical cylinder, and a discharge valve is arranged on the discharge pipe.

2. The fiber cake stock treatment apparatus according to claim 1, characterized by: The feeding crushing and uniform distribution device comprises a cross support arranged horizontally, four end heads of the cross support are fixedly connected to the inner wall of the processing tank, and a uniform distribution cage in the shape of a cone with a sharp top and a thick bottom is arranged on the cross support, the uniform distribution cage comprises a plurality of circular ring rods with diameters gradually increasing from top to bottom, the outer circles of all the circular ring rods are connected by a plurality of inclined straight rods, the upper ends of all the inclined straight rods are fixedly connected together to form the conical top of the uniform distribution cage, and the lowermost one of the circular ring rods is fixedly connected to the top surface of the cross support.

3. The hair fiber nub raw material processing apparatus according to claim 1 or 2, characterized by: The upper roller dispersion device comprises four upper roller cylinders uniformly and evenly arranged left and right, the length direction of each upper roller cylinder is arranged in the front-rear direction, the first gap is arranged between the two adjacent upper roller cylinders, the left upper gap is arranged between the left side of the leftmost upper roller cylinder and the left side wall of the processing tank, the right upper gap is arranged between the right side of the rightmost upper roller cylinder and the right side wall of the processing tank, the width dimensions of the first gap, the left upper gap and the right upper gap are equal, the upper roller shaft is coaxially arranged at the center of the upper roller cylinder, the outer circle of the upper roller shaft and the inner circle of the upper roller cylinder are connected by a plurality of upper radial rods, each upper radial rod is arranged in the radial direction of the upper roller cylinder, and the outer portions of the front and rear side walls of the processing tank are provided with upper bearing seats rotatably connected to the front and rear ends of the upper roller shaft.

4. The fiber cake stock treatment apparatus according to claim 3, wherein: The lower roller dispersion device comprises three lower roller cylinders uniformly and evenly arranged left and right, the length direction of each lower roller cylinder is arranged in the front-rear direction, the second gap is arranged between the two adjacent lower roller cylinders, the width dimension of the second gap is smaller than that of the first gap, the left support is arranged on the left side wall of the processing tank, the left guide slope plate is fixedly arranged on the left side of the leftmost lower roller cylinder, the left guide slope plate is arranged in an inclined manner with the left side being higher than the right side, the right support is arranged on the right side wall of the processing tank, the right guide slope plate is fixedly arranged on the right side of the rightmost lower roller cylinder, the right guide slope plate is arranged in an inclined manner with the right side being higher than the left side, the left lower gap is arranged between the left side of the leftmost lower roller cylinder and the right guide slope plate, the right lower gap is arranged between the right side of the rightmost lower roller cylinder and the right guide slope plate, the width dimensions of the second gap, the left lower gap and the right lower gap are equal, the lower roller shaft is coaxially arranged at the center of the lower roller cylinder, the outer circle of the lower roller shaft and the inner circle of the lower roller cylinder are connected by a plurality of lower radial rods, each lower radial rod is arranged in the radial direction of the lower roller cylinder, and the outer portions of the front and rear side walls of the processing tank are provided with lower bearing seats rotatably connected to the front and rear ends of the lower roller shaft.

5. The hair fiber nub raw material processing apparatus according to claim 4, characterized by: The outer circular surfaces of the upper roller cylinder and the lower roller cylinder are fixedly provided with a plurality of protrusions, and the outer circular surfaces of the upper roller cylinder and the lower roller cylinder and the surfaces of the protrusions are sprayed with wear-resistant coatings.

6. The hair fiber nub raw material processing apparatus according to claim 5, wherein: All the upper roller shafts are provided with upper transmission sprockets, all the lower roller shafts are provided with lower transmission sprockets, the left lower side of the outer side wall of the processing tank is provided with a motor speed reducer, the output shaft of the motor speed reducer is provided with a driving sprocket, the right lower side of the outer side wall of the processing tank is provided with a guide sprocket, and the driving sprocket, the guide sprocket, all the upper transmission sprockets and all the lower transmission sprockets are connected through a closed loop chain transmission.

7. The hair fiber nub raw material processing apparatus according to claim 1 or 2, characterized by: The bottom of the processing tank is provided with a stand leg, and the feeding port is connected with a conical feeding hopper with large upper part and small lower part.

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