Wear-resistant treatment device for surface of high-temperature fan impeller

By designing a high-temperature fan impeller surface wear-resistant treatment device that includes a rust-proof paint bucket, a pressure pump, a spray nozzle, a collection box, and a hot air blower, the problem of waiting for drying after spraying rust-proof paint has been solved, achieving rapid spraying and drying, improving production efficiency and preventing environmental pollution.

CN223602724UActive Publication Date: 2025-11-28WELLCOME ENG TECH CO LTD
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Patent Information

Application Number
CN202423031262.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-28
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing high-temperature fan impeller surface wear-resistant treatment devices require a long drying time after spraying anti-rust paint, resulting in low production efficiency and easy environmental pollution during the spraying process.

Method used

A device was designed that includes a rust-preventive paint bucket, a pressure pump, a spray nozzle, a collection box, a moving component, and a hot air blower. The device uses a drive motor and a cylinder to rotate the blower impeller for spraying and drying. The pressure pump sprays the rust-preventive paint, which is then quickly dried by the hot air blower. An unlocking mechanism is also included to prevent contamination during the spraying process.

Benefits of technology

It enables rapid spraying and drying of wear-resistant treatment on the surface of wind turbine impellers, reducing waiting time, improving production efficiency, and preventing environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wear-resistant treatment devices, and discloses a high-temperature fan impeller surface wear-resistant treatment device which comprises a treatment box, an anti-rust paint barrel is arranged on one side of the treatment box, and the anti-rust paint barrel is connected with a spray head and the treatment box through a pipeline; during use, the fan impeller only needs to be installed at one end of the installer, then the air cylinder is started to insert the rotating shaft into the installer, the driving motor and the pressure pump are started after the fan impeller is limited through the shaft body outside the installing part of the rotating shaft, and then the fan impeller is installed. When the fan impeller is driven to rotate, wear-resistant antirust paint can be sprayed to the surface of the fan impeller through the pressure pump, so that the wear-resistant performance of the surface of the fan impeller is enhanced conveniently and quickly, after spraying is finished, the air cylinder is started to reversely push the moving shaft, the baffle can be unlocked through the unlocking mechanism, and an air outlet of the air heater is exposed. And the fan impeller after paint spraying can be dried by opening the air heater, so that the time required for wear-resistant treatment of the fan impeller is saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wear -resisting treatment device technical field, concretely is a kind of high-temperature fan impeller surface wear -resisting treatment device. BACKGROUND

[0002] The wear of fan impeller is related to the composition, granularity, concentration, shape, impact speed, impact angle, chemical composition, nature, temperature and humidity of gas of abrasive, and the non-uniformity of gas flow in impeller interior accelerates the wear, so the surface of high-temperature fan impeller needs to be wear -resisting treated.

[0003] The existing high-temperature fan blade surface wear -resisting treatment device is mostly directly exposed in open environment during processing, which can cause environmental pollution and harm the health of operators. In the related technology, a protective structure is installed outside the wear -resisting treatment device to prevent the anti-rust paint from being sprayed out of the device during processing. A collection structure is provided at the bottom of the device to collect the flowing anti-rust paint. However, after the painting is completed, the fan impeller cannot be removed until the anti-rust paint is dry, which requires a long waiting time and reduces the production efficiency, causing inconvenience in use. SUMMARY

[0004] (I) Technical problem solved

[0005] To overcome the shortcomings of the prior art, the utility model provides a high-temperature fan impeller surface wear -resisting treatment device, which can prevent the anti-rust paint from being sprayed out of the device and dry the surface of the impeller after processing. The problem of long waiting time after spraying anti-rust paint on the surface of the existing impeller is solved.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high-temperature fan impeller surface wear -resisting treatment device, comprising: a processing box, one side of which is provided with an anti-rust paint barrel, and the anti-rust paint barrel is connected with the processing box through a pipeline and a spray head; a pressure pump is fixedly connected to the top of the anti-rust paint barrel; a collection box is slidingly connected to the inside of the processing box; a moving assembly is arranged in the processing box; the moving assembly comprises: a drive motor fixedly connected to one side of the processing box; an installer is fixedly connected to the output end of the drive motor, and the other end of the installer is provided with a fan impeller; a gas cylinder is fixedly connected to the other side of the processing box; a moving shaft is fixedly connected to the output end of the gas cylinder; a rotating shaft is rotatably connected to the inside of the moving shaft; a moving box is fixedly connected to the outside of the moving shaft; a hot air blower is fixedly connected to the inside of the moving box; and an unlocking mechanism is arranged on one side of the moving box.

[0008] In some embodiments, the unlocking mechanism comprises: a baffle, slidingly connected to the upper and lower sides of the inside of the moving box; an unlocking sliding groove, arranged inside the baffle, and one side of the unlocking sliding groove is provided with an inclined surface; a first guide rod, fixedly connected to the inside of the moving box, the first guide rod is slidingly connected to both sides of the baffle, and the outside of the first guide rod is sleeved with a spring; and an unlocking plate, fixedly connected to the inner wall of the processing box.

[0009] In some embodiments, the moving box is provided with a groove on the side close to the unlocking plate, and the groove has the same size and shape as the unlocking plate, and the bottom of the groove has the same height as the bottom of the inclined surface of the unlocking sliding groove.

[0010] In some embodiments, the distance between the top of the inclined surface on one side of the unlocking sliding groove and the baffle is the same as the height of the unlocking plate.

[0011] In some embodiments, the hot air machine is provided with two in the inside of the moving box, the baffle and the unlocking plate form a group, and two sides of the hot air machine are provided with two groups, and the two groups are symmetrically arranged.

[0012] In some embodiments, the collecting box is limited in the inside of the processing box through a limiting assembly; the limiting assembly comprises: a limiting plate, slidingly connected to the inside of the bottom plate of the processing box; side sliding blocks, fixedly connected to both ends of the limiting plate, and the limiting plate is slidingly connected to the inside of the bottom plate of the processing box; a second guide rod, fixedly connected to the inside of the bottom of the processing box, the second guide rod is slidingly connected to the side sliding blocks, and the outside of the second guide rod is sleeved with a spring.

[0013] In some embodiments, the top of the limiting plate protrudes from the inside of the bottom plate of the processing box, and the protruding part of the limiting plate is provided with an inclined surface.

[0014] In some embodiments, a guide plate is fixedly connected to the inside of the processing box and above the collecting box.

[0015] (Three) beneficial effects

[0016] Compared with the prior art, the high-temperature fan impeller surface wear-resistant treatment device has the following beneficial effects:

[0017] The utility model discloses a wind turbine is installed in the one end of the mount, and then the rotating shaft is inserted into the mount inside through the start of cylinder, and after the wind turbine is positioned through the shaft body of rotating shaft installation part outside, the driving motor and pressure pump are started, can spray the wear -resisting antirust paint to the wind turbine surface through the pressure pump when driving the wind turbine to rotate, thereby enhancing the wear -resisting property of the wind turbine surface, convenient and fast, after the spraying is finished, the cylinder is started and is pushed to the moving axle reversely, can uncover the air outlet of hot -blast machine through the unlocking of locking mechanism, and the hot -blast machine can be opened to the drying of the wind turbine after spraying, and the time needed to the wear -resisting treatment of wind turbine is saved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the structure schematic drawing of the utility model;

[0019] Figure 2 It is the structure schematic drawing of the utility model mobile subassembly;

[0020] Figure 3 It is the internal structure schematic drawing of the utility model processing box;

[0021] Figure 4 It is the structure schematic drawing of the utility model unlocking mechanism;

[0022] Figure 5 It is the enlarged view of A place of the utility model processing box.

[0023] In the drawing:

[0024] 11, processing box, 12, antirust paint barrel, 13, pressure pump, 14, collection box,

[0025] 2, mobile subassembly, 21, driving motor, 22, mount, 23, cylinder, 24, moving axle, 25, rotating shaft, 26, moving box, 27, hot -blast machine, 28, unlocking mechanism, 281, baffle, 282, unlocking sliding slot, 283, No.

[0026] 3, limiting component, 31, limiting plate, 32, side sliding block, 33, No.

[0027] 41, deflector. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0029] It should be noted that all directional indications in the embodiments of the present application are only used to explain the relative position relationship, motion condition and the like between components in a certain specific posture, and if the specific posture changes, the directional indications also change accordingly.

[0030] In the present application, unless otherwise expressly specified and limited, the terms "connection", "fixation" and the like should be understood in a broad sense, for example, "fixation" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through intermediate medium; can be internal connection of two elements or interaction relationship between two elements, unless otherwise expressly limited. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0031] In addition, the description such as "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on that the combination of technical solutions can be realized by ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.

[0032] In use, the operator sprays the wear-resistant anti-rust paint on the surface of the fan impeller, and after the anti-rust paint is dry, the wear-resistant anti-rust paint enhances the wear resistance of the fan impeller by its own properties.

[0033] In the related art, a protective structure is installed outside the wear-resistant treatment device, which can prevent the anti-rust paint from being sprayed out from the inside of the device during treatment, and a collecting structure is arranged at the bottom of the device to collect the flowing anti-rust paint, but after the painting is completed, the fan impeller generally needs to be taken out after the anti-rust paint is dry, which takes a long time to wait, reduces the production efficiency, and causes inconvenience in use.

[0034] In order to solve the problems in the related art to some extent, the embodiment of the present application provides a high-temperature fan impeller surface wear-resistant treatment device, when in use, only the fan impeller needs to be installed at one end of the installer 22, then the air cylinder 23 is started to insert the rotating shaft 25 into the inside of the installer 22, after the fan impeller is limited by the shaft body outside the rotating shaft 25 installation part, the driving motor 21 and the pressure pump 13 are started, the wear-resistant antirust paint can be sprayed to the surface of the fan impeller by the pressure pump 13 at the same time when the fan impeller is driven to rotate, so that the wear-resistant performance of the surface of the fan impeller is enhanced, which is convenient and fast, after the spraying is finished, the air cylinder 23 is started in the reverse direction to push the moving shaft 24, the baffle 281 can be unlocked by the unlocking mechanism 28, the air outlet of the hot air blower 27 is exposed, the hot air blower 27 is opened, and the fan impeller after spraying paint can be dried, and the time required for wear-resistant treatment of the fan impeller is saved.

[0035] The present application is described below in combination with the drawings and with reference to specific embodiments:

[0036] In combination Figures 1-5 , the embodiment of the present application provides a high-temperature fan impeller surface wear-resistant treatment device, which comprises a treatment box 11, a rust-proof paint barrel 12 is arranged on one side of the treatment box 11, and the rust-proof paint barrel 12 is connected with the spray head and the treatment box 11 through a pipeline; a pressure pump 13 is fixedly connected to the top of the rust-proof paint barrel 12; a collecting box 14 is slidingly connected to the inside of the treatment box 11; a moving assembly 2 is arranged in the inside of the treatment box 11; the moving assembly 2 comprises a driving motor 21 fixedly connected to one side of the treatment box 11; an installer 22 is fixedly connected at one end to the output end of the driving motor 21, and the other end of the installer 22 is provided with a fan impeller; an air cylinder 23 is fixedly connected to the other side of the treatment box 11; a moving shaft 24 is fixedly connected to the output end of the air cylinder 23; a rotating shaft 25 is rotatably connected to the inside of the moving shaft 24; a moving box 26 is fixedly connected to the outside of the moving shaft 24; a hot air blower 27 is fixedly connected to the inside of the moving box 26; and an unlocking mechanism 28 is arranged on one side of the moving box 26.

[0037] In use, first open the box door of the processing box 11, then select the appropriate installer 22, install the fan impeller at one end of the installer 22, then install the installer 22 on the output end of the drive motor 21, then rotate the adjusting rotating shaft 25 to align the plug at one end of the rotating shaft 25 with the inside of the installer 22, start the air cylinder 23 to push the moving shaft 24 and the rotating shaft 25, insert the plug at one end of the rotating shaft 25 into the inside of the installer 22, and the shaft body of the rotating shaft 25 outside the plug abuts against the fan impeller to limit it, then start the drive motor 21 and the pressure pump 13 to drive the fan impeller to rotate while driving the rotating shaft 25 to rotate. The wear-resistant anti-rust paint includes: epoxy resin emulsion, polyurethane emulsion, ketone aldehyde resin, organic modified wear-resistant filler, nano zinc oxide, glutamic acid, aluminum tripolyphosphate, tert-butyl hydroperoxide, defoaming agent, film forming aid and thickening agent. The wear-resistant anti-rust paint is pressurized by the pressure pump 13 and sprayed onto the surface of the fan impeller through the pipeline and the nozzle, which cooperates with the drive motor 21 to drive the rotation of the fan impeller, so that the spraying is more uniform, thereby enhancing the wear resistance of the surface of the fan impeller. After spraying is completed, the air cylinder 23 is started in reverse to push the moving shaft 24, which drives the moving box 26 to move towards the unlocking plate 284. The moving box 26 has a recess on one side which is the same size as the unlocking plate 284, so that the unlocking plate 284 can be inserted into the inside of the moving box 26, thereby pressing the inclined surface on one side of the unlocking sliding groove 282 to drive the baffle 281 into the inside of the moving box 26, so that the air outlet of the hot air blower 27 is exposed. At this time, the hot air blower 27 is opened to dry the fan impeller after painting, thereby saving the time required for wear-resistant treatment of the fan impeller.

[0038] In some embodiments, the unlocking mechanism 28 includes: baffles 281 slidingly connected to the upper and lower sides inside the moving box 26; an unlocking sliding groove 282 arranged inside the baffle 281, and the unlocking sliding groove 282 has an inclined surface on one side; a first guide rod 283 fixedly connected to the inside of the moving box 26, the first guide rod 283 is slidingly connected to both sides of the baffle 281, and the first guide rod 283 has a spring outside; and an unlocking plate 284 fixedly connected to the inner wall of the processing box 11.

[0039] When the moving box 26 moves towards the installer 22 along with the moving shaft 24, the unlocking plate 284 gradually slides out of the inside of the moving box 26, thereby releasing the pressure on the inclined surface on one side of the unlocking sliding groove 282. The baffles 281 on the upper and lower sides are pushed out of the inside of the moving box 26 under the action of the compressed spring outside the first guide rod 283, thereby making the two baffles 281 abut against each other to close one side of the hot air blower 27, preventing the anti-rust paint from being sprayed into the inside of the hot air blower 27 during spraying of the wear-resistant anti-rust paint, thereby preventing damage to the hot air blower 27.

[0040] In some embodiments, the mobile box 26 is provided with a groove on one side of the unlocking plate 284, which has the same size and shape as the unlocking plate 284, and the bottom of the groove is at the same height as the bottom of the inclined surface of the unlocking slide groove 282, so as to facilitate the insertion of the unlocking plate 284 into the interior of the mobile box 26 and to press the inclined surface on one side of the unlocking slide groove 282, thereby enabling the baffle 281 to be retracted into the interior of the mobile box 26.

[0041] In some embodiments, the distance between the top of the inclined surface on one side of the unlocking slide groove 282 and the baffle 281 is the same as the height of the unlocking plate 284, so that after the baffle 281 is moved by pressing the inclined surface on one side of the unlocking slide groove 282, the body of the baffle 281 will not hinder the continuous sliding of the unlocking plate 284.

[0042] In some embodiments, two hot air machines 27 are arranged in the interior of the mobile box 26, the baffle 281 and the unlocking plate 284 form a group, and two groups of hot air machines 27 are arranged on one side of the two hot air machines 27, which are symmetrically arranged to enhance the drying effect.

[0043] In some embodiments, the collection box 14 is limited in the interior of the processing box 11 by the limiting assembly 3; the limiting assembly 3 comprises: a limiting plate 31 which is slidingly connected to the interior of the bottom plate of the processing box 11; side sliding blocks 32 which are fixedly connected to both ends of the limiting plate 31, and the limiting plate 31 is slidingly connected to the interior of the bottom plate of the processing box 11; and a second guide rod 33 which is fixedly connected to the interior of the bottom of the processing box 11, the second guide rod 33 is slidingly connected to the side sliding blocks 32, and the exterior of the second guide rod 33 is provided with a spring.

[0044] In use, the collection box 14 is pushed towards the interior of the processing box 11, and when the collection box 14 is pushed, the limiting plate 31 will be pressed first, and the limiting plate 31 will be retracted into the interior of the processing box 11, so that the limiting plate 31 will not hinder the sliding of the collection box 14, and after the collection box 14 is completely retracted into the interior of the processing box 11, the limiting plate 31 will no longer be pressed, and the limiting plate 31 will be pushed out by the side sliding blocks 32 under the action of the compressed spring on the exterior of the second guide rod 33, so as to limit the collection box 14 by one side of the limiting plate 31, thereby facilitating the operation.

[0045] In some embodiments, the top of the limiting plate 31 protrudes from the interior of the bottom plate of the processing box 11, and the protruding part of the limiting plate 31 is provided with an inclined surface, so as to facilitate the pressing of the inclined surface by the collection box 14 during movement, thereby facilitating the retraction of the limiting plate 31 into the interior of the processing box 11 and facilitating the installation.

[0046] In some embodiments, a guide plate 41 is fixedly connected to the interior of the processing box 11 above the collection box 14, so as to guide the flowing of the wear-resistant anti-rust paint to flow into the interior of the collection box 14, and at the same time, the top of the collection box 14 is limited by the bottom of the guide plate 41, thereby preventing the upward movement of the collection box 14.

[0047] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in the specification.

[0048] In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist, also not within the scope of protection required by the present application.

[0049] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant treatment device for the surface of a high-temperature fan impeller, characterized in that, include: A treatment tank (11) has a rust-proof paint bucket (12) on one side, and the rust-proof paint bucket (12) is connected to the treatment tank (11) through a pipe and a spray nozzle; a pressure pump (13) is fixedly connected to the top of the rust-proof paint bucket (12); a collection tank (14) is slidably connected to the inside of the treatment tank (11); a moving component (2) is provided inside the treatment tank (11); the moving component (2) includes: A drive motor (21) is fixedly connected to one side of the processing box (11); a mount (22) is fixedly connected at one end to the output end of the drive motor (21), and a fan impeller is installed at the other end of the mount (22); a cylinder (23) is fixedly connected to the other side of the processing box (11); a moving shaft (24) is fixedly connected to the output end of the cylinder (23); a rotating shaft (25) is rotatably connected to the inside of the moving shaft (24); a moving box (26) is fixedly connected to the outside of the moving shaft (24); a hot air blower (27) is fixedly connected to the inside of the moving box (26); and an unlocking mechanism (28) is located on one side of the moving box (26).

2. The wear-resistant treatment device for the surface of a high-temperature fan impeller according to claim 1, characterized in that, The unlocking mechanism (28) includes: A baffle (281) is slidably connected to the upper and lower sides inside the movable box (26); an unlocking groove (282) is provided inside the baffle (281), and one side of the unlocking groove (282) is provided with an inclined surface; a first guide rod (283) is fixedly connected to the inside of the movable box (26), and the first guide rod (283) is slidably connected to both sides of the baffle (281), and a spring is sleeved on the outside of the first guide rod (283); an unlocking plate (284) is fixedly connected to the inner wall of the processing box (11).

3. The wear-resistant treatment device for the surface of a high-temperature fan impeller according to claim 2, characterized in that: The movable box (26) has a groove of the same size and shape as the unlocking plate (284) on the side near the unlocking plate (284), and the bottom of the groove is at the same height as the bottom of the inclined surface of the unlocking slide (282).

4. The wear-resistant treatment device for the surface of a high-temperature fan impeller according to claim 2, characterized in that: The distance between the top of the inclined surface on one side of the unlocking groove (282) and the baffle (281) is the same as the height of the unlocking plate (284).

5. The wear-resistant treatment device for the surface of a high-temperature fan impeller according to claim 2, characterized in that: Two hot air blowers (27) are installed inside the mobile box (26). The baffle (281) and the unlocking plate (284) are a set. Two sets of hot air blowers (27) are installed on one side of each of the two sets and are arranged symmetrically.

6. The wear-resistant treatment device for the surface of a high-temperature fan impeller according to claim 1, characterized in that, The collection box (14) is confined inside the processing box (11) by a limiting component (3); the limiting component (3) includes: A limiting plate (31) is slidably connected to the inside of the bottom plate of the processing box (11); a side slider (32) is fixedly connected to both ends of the limiting plate (31), and the limiting plate (31) is slidably connected to the inside of the bottom plate of the processing box (11); a second guide rod (33) is fixedly connected to the inside of the bottom of the processing box (11), and the second guide rod (33) is slidably connected to the side slider (32), and a spring is sleeved on the outside of the second guide rod (33).

7. The wear-resistant treatment device for the surface of a high-temperature fan impeller according to claim 6, characterized in that: The top of the limiting plate (31) extends into the interior of the bottom plate of the processing box (11), and the extended part of the limiting plate (31) is provided with a slope.

8. The wear-resistant treatment device for the surface of a high-temperature fan impeller according to claim 1, characterized in that: A guide plate (41) is fixedly connected inside the processing box (11) and above the collection box (14).