Rolling type rotary automatic sugarcane bud identification machine
By using PLC control and CCD camera image processing in a rolling automatic sugarcane identification machine, the problem of low sugarcane sprout identification efficiency in sugarcane planting equipment has been solved, achieving efficient screening and identification of sugarcane sprouts.
Patent Information
- Application Number
- CN202423009664.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing sugarcane planting equipment is inefficient at identifying double buds, and single-sided identification equipment cannot make a complete judgment. The self-weight turning method results in inconsistent turning speeds, which affects the operating efficiency of the equipment.
The automatic sugarcane identification machine adopts a rolling rotary roller that rotates 360° to identify sugarcane buds. Combined with CCD camera to acquire and process images, it can achieve complete identification and screening of sugarcane buds.
It improved the sugarcane sprout identification rate and efficiency, ensured the stability and efficiency of equipment operation, and achieved efficient screening of sugarcane sprouts.
Smart Images

Figure CN223602908U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to agricultural machinery equipment technical field especially relates to a rolling type rotary sugarcane automatic identification cane bud machine. BACKGROUND
[0002] Sugarcane is a kind of annual or perennial grass plant, belongs to sugarcane genus. It is a kind of tall solid herbaceous plant, rhizome is sturdy and developed, stalk is high and can reach 3-5 meters, even 6 meters. The stalk of sugarcane is rich in sugar, mainly used for sugar making, and also can refine ethanol as energy alternative.
[0003] Now the sugarcane planting generally adopts double bud section sugarcane planting, because cane tooth is every other sugarcane node symmetrical distribution, the current cane bud recognition screening equipment of sugarcane seed, some equipment only carries out single side cane tooth identification to judge the good and bad of whole section double bud, also some equipment adopts the 360 ° overturn of sugarcane seed on the downhill conveyer belt by gravity to identify double bud;The equipment of single side identification cannot judge double tooth completely, the 360 ° overturn mode equipment of gravity causes the speed of overturn to be different because the weight of each section of sugarcane seed is different, thereby leading to the efficiency of identification to be different, influence the operation efficiency of equipment. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of rolling type rotary sugarcane automatic identification cane bud machine, to effectively improve work efficiency when the cane bud of sugarcane seed is identified and screened.
[0005] To achieve the above-mentioned purpose, the utility model provides a kind of rolling type rotary sugarcane automatic identification cane bud machine, including cabinet and mounting bracket, the control PLC is arranged in the cabinet, the mounting bracket is fixed at the top of the cabinet, the camera mechanism is hung on the mounting bracket, and further includes detection mechanism;
[0006] The detection mechanism includes base, screw rod elevator, fixed plate, driving motor, synchronous pulley device, roller, conveying device and leading-out device, the base is fixed at the top of the cabinet, the base and the fixed plate are symmetrically provided with guide device, the screw rod elevator is fixed on the base and is electrically connected with the control PLC arranged in the cabinet, and the output shaft is connected with the fixed plate, the driving motor is fixed on the fixed plate and is electrically connected with the control PLC arranged in the cabinet, the synchronous pulley device is arranged at the top of the fixed plate and is driven to act by the driving motor, the roller is fixed on the output shaft of the synchronous pulley device, the conveying device is electrically connected with the control PLC arranged in the cabinet and is arranged at the top of the cabinet, the leading-out device is electrically connected with the control PLC arranged in the cabinet and is arranged at the right side of the cabinet.
[0007] The camera mechanism comprises a hanger and a CCD camera device, the hanger is fixedly connected with the mounting frame and is located on the side of the mounting frame close to the roller, and the CCD camera device is arranged on the hanger and is electrically connected with the control PLC arranged in the cabinet.
[0008] The conveying device comprises a conveyor and V-shaped blocks, the conveyor is arranged on the top of the cabinet, detection switch racks are arranged on the frame of the conveyor, and the detection switch racks are electrically connected with the control PLC arranged in the cabinet, and a plurality of V-shaped blocks are fixed on the transmission chain of the conveyor.
[0009] The guide-out device comprises a moving assembly and a material guide frame, the moving assembly is arranged on the right side of the cabinet and is electrically connected with the control PLC arranged in the cabinet, and the material guide frame is arranged on the moving connection part of the moving assembly.
[0010] A heat dissipation fan is arranged on the right cabinet door of the cabinet.
[0011] The automatic cane sprout machine comprises a cabinet, a mounting frame, a camera mechanism, a conveying device, a guide-out device and a heat dissipation fan, the cabinet is provided with a control PLC and control electrical equipment, the mounting frame is fixed on the top of the cabinet, the camera mechanism is arranged on the mounting frame, the conveying device is arranged on the top of the cabinet, the guide-out device is arranged on the right side of the cabinet, and the heat dissipation fan is arranged on the right cabinet door of the cabinet. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced.
[0013] Figure 1 is a front view of the automatic cane sprout machine of the present application.
[0014] Figure 2 is a top view of the automatic cane sprout machine of the present application.
[0015] Figure 3It is the right view of the rolling type rotary sugarcane automatic identification sprout machine.
[0016] Figure 4 It is the structure schematic view of the synchronous pulley device.
[0017] In the figure: 101-cabinet, 102-mounting frame, 103-base, 104-screw rod elevator, 105-fixed plate, 106-driving motor, 107-synchronous pulley device, 108-roller, 109-hanging bracket, 110-CCD camera device, 111-conveyor, 112-V-shaped block, 113-moving assembly, 114-guiding frame, 115-radiating fan, 116-guiding device. DETAILED DESCRIPTION
[0018] The embodiments of the utility model are described in detail below, the example of the embodiment is shown in the drawing, the embodiment described below is exemplary, aims at explaining the utility model, and can not be understood as the limitation of the utility model.
[0019] As Figures 1 to 4 shown, wherein Figure 1 It is the front view of the rolling type rotary sugarcane automatic identification sprout machine, Figure 2 It is the plan view of the rolling type rotary sugarcane automatic identification sprout machine, Figure 3 It is the right view of the rolling type rotary sugarcane automatic identification sprout machine, Figure 4 It is the structure schematic view of the synchronous pulley device 107, the utility model provides a kind of rolling type rotary sugarcane automatic identification sprout machine: including cabinet 101, mounting frame 102, camera mechanism and detection mechanism, the control PLC is arranged in the inside of the cabinet 101, the detection mechanism includes base 103, screw rod elevator 104, fixed plate 105, driving motor 106, synchronous pulley device 107, roller 108, conveying device and export device, the camera mechanism includes hanging bracket 109 and CCD camera device 110, the conveying device includes conveyor 111 and V-shaped block 112, the export device includes moving assembly 113 and guiding frame 114.It can effectively improve work efficiency when carrying out sprout identification screening of cane seed by the foregoing scheme, it can be understood that the foregoing scheme can improve work efficiency.
[0020] In the embodiment, the cabinet 101 is provided with a control PLC inside, the mounting frame 102 is fixed on the top of the cabinet 101, the camera mechanism is hung on the mounting frame 102, the control PLC and the corresponding control electrical equipment are arranged in the inside of the cabinet 101, the movable wheel and the rotatable lifting adjustable support foot are installed on the bottom, which is convenient for moving and fixed-point supporting after moving, the camera mechanism is used for image acquisition, and the mounting frame 102 is fixed on the mounting plate on the top of the cabinet 101 by bolts.
[0021] The base 103 is fixed on the top of the cabinet 101, the guide device 116 is symmetrically arranged between the base 103 and the fixed plate 105, the lead screw elevator 104 is fixed on the base 103 and electrically connected with the control PLC arranged in the cabinet 101, the output shaft is connected with the fixed plate 105, the driving motor 106 is fixed on the fixed plate 105 and electrically connected with the control PLC arranged in the cabinet 101, the synchronous pulley device 107 is arranged on the top of the fixed plate 105 and driven by the driving motor 106, the roller 108 is fixed on the output shaft of the synchronous pulley device 107, the conveying device is electrically connected with the control PLC arranged in the cabinet 101 and arranged on the top of the cabinet 101, the leading-out device is electrically connected with the control PLC arranged in the cabinet 101 and arranged on the right side of the cabinet 101. The base 103 is fixed on the top of the cabinet 101 through the positioning pin and the bolt, the lead screw elevator 104 is fixed on the base 103 through the bolt, the output shaft connecting part of the lead screw elevator 104 is provided with a disc, the disc is connected with the fixed plate 105 through the bolt, the guide device 116 is arranged on both sides of the base 103, the guide device 116 is composed of a T-shaped linear sliding bearing and a guide rod, the T-shaped linear sliding bearing is fixed on the base 103 through the bolt, the guide rod is fixed on the fixed plate 105 through the bolt and linearly slides with the T-shaped linear sliding bearing, the driving motor 106 is fixed on the fixed plate 105 through the bolt, the output shaft of the driving motor 106 is fixed with a synchronous pulley, the fixed frame of the synchronous pulley device 107 is fixed on the fixed plate 105 through the bolt, the input shaft of the fixed frame is installed with a synchronous pulley, the synchronous pulley is driven by the synchronous belt and the synchronous pulley on the output shaft of the driving motor 106, a plurality of rollers 108 are fixed on the output shaft of the synchronous pulley device 107 through the key and the locking bolt, the conveying device is used for feeding, and the leading-out device is used for classification and leading-out.
[0022] Second, the hanger 109 is fixedly connected with the mounting frame 102 and located on the side of the mounting frame 102 close to the roller 108; the CCD camera device 110 is arranged on the hanger 109 and electrically connected with the control PLC arranged in the cabinet 101. The hanger 109 is fixed on the mounting frame 102 by bolts, the CCD camera device 110 is used for image acquisition and feeds back information to the control PLC in the cabinet 101, the control PLC has a plurality of digital quantity input and output terminals, the digital signal of the CCD camera device 110 can be directly connected with the PLC, for example, the output signal of the CCD camera device is connected to the digital quantity input port of the PLC, the PLC can read the output signal of the CCD camera device 110 and take corresponding control action as needed, and light sources are arranged on both sides of the CCD camera device 110 to perform light supplementing operation.
[0023] Then, the conveyor 111 is arranged on the top of the cabinet 101, a detection switch frame is arranged on the rack of the conveyor 111 and electrically connected with the control PLC arranged in the cabinet 101; a plurality of V-shaped blocks 112 are fixed on the transmission chain of the conveyor 111. The transmission chain is arranged on the conveyor 111, the fixed rack is connected with the cabinet 101 by bolts, the rack of the conveyor 111 is provided with an induction switch frame, a horizontal U-shaped groove is arranged on the switch frame, a detection switch is embedded and arranged on the top of the U-shaped groove, a sensing part is arranged on the V-shaped block 112, the sensing part can pass through the U-shaped groove horizontally so as to be inducted and detected by the detection switch, when the detection switch detects a signal, the conveyor 111 stops, at this time, the sugarcane seeds are above the roller 108, then the screw rod elevator 104 acts to make the roller 108 lift the sugarcane seeds and separate from the V-shaped block 112, and the V-shaped block 112 is riveted and fixed on the transmission chain of the conveyor 111.
[0024] Further, the moving assembly 113 is arranged on the right side of the cabinet 101 and electrically connected with the control PLC arranged in the cabinet 101; the material guide frame 114 is arranged on the moving connection part of the moving assembly 113. The moving assembly 113 adopts a screw rod sliding table structure driven by a servo motor, which is convenient for positioning control and realizes classification and output of qualified or unqualified products, the material guide frame 114 is fixed on the moving sliding seat of the moving assembly 113 by bolts, the material guide frame 114 is used for guiding and outputting after taking the sugarcane seeds, when the material guide frame 114 takes qualified products, the moving assembly 113 drives the material guide frame 114 to move to a material receiving point close to the conveyor 111, when the products are unqualified, the moving assembly 113 does not act, and the waste products directly fall into the waste box below from the gap between the material guide frame 114 and the conveyor 111.
[0025] Finally, the right side cabinet door of the cabinet 101 is provided with a cooling fan 115. The cooling fan 115 is used for the electrical elements inside the cabinet 101 to work and cool.
[0026] When the cane sprout identification and screening of the cane seeds is performed using the utility model, the working efficiency can be effectively improved. When the identification is performed, the cane seeds are first placed on the V-shaped blocks 112 and conveyed to the rollers 108 through the action of the conveyors 111. When the detection switch on the rack of the inductive switch on the frame of the conveyor 111 detects the signal of the V-shaped blocks 112, the conveyor 111 stops acting. At this time, the cane seeds are above the rollers 108. At this time, the rollers 108 are between the V-shaped blocks 112, and the top of the rollers 108 is lower than the bottom of the cane seeds. Then, the screw rod lift 104 acts to drive the driving motor 106 and the synchronous pulley device 107 to lift, so that the rollers 108 can lift the cane seeds. Then, the driving motor 106 drives the synchronous pulley device 107 to act, so that the rollers 108 rotate. The rollers 108 rotate by 360° to drive the cane seeds to rotate. At the same time, the CCD camera device 110 collects images and processes them, and sends the processing results to the PLC. After the collection, the screw rod lift 104 acts to drive the cane seeds to descend and be placed on the V-shaped blocks 112. Further, the PLC sends control instructions to complete the processing and control the conveyor 111 to act to convey. When the qualified products are received by the material guide frame 114, the material guide frame 114 is driven by the moving assembly 113 to move to the receiving point close to the conveyor 111. The cane seeds can directly fall on the material guide frame 114 and be conveyed to the external centralized collection box. When the products are unqualified, the moving assembly 113 does not act, so that the material guide frame 114 does not act. At this time, the waste directly falls into the waste box below from the gap between the material guide frame 114 and the conveyor 111. The utility model adopts the mode that the motor drives the rollers to rotate by 360°. The rotation speed is fast and uniform and stable. The double cane teeth can be completely identified. The cane sprout identification rate and efficiency are improved. Therefore, when the cane sprout identification and screening of the cane seeds are performed, the working efficiency can be effectively improved.
[0027] The above only discloses one or more preferred embodiments of the present application, and cannot limit the scope of the rights of the present application. Those skilled in the art can understand that all or part of the processes of the above embodiments are implemented, and equivalent changes made according to the claims of the present application still belong to the scope covered by the present application.
Claims
1. A rolling rotary sugarcane automatic identification of cane sprout machine, comprising a cabinet and a mounting frame, a control PLC is arranged in the cabinet, the mounting frame is fixed on the top of the cabinet, and a camera mechanism is arranged on the mounting frame by suspension, characterized in that: It further comprises a detection mechanism; The detection mechanism comprises a base, a screw rod elevator, a fixed plate, a driving motor, a synchronous pulley device, a roller, a conveying device and a discharging device, the base is fixed on the top of the cabinet, guide devices are symmetrically arranged between the base and the fixed plate, the screw rod elevator is fixed on the base and electrically connected with the control PLC arranged in the cabinet, and the output shaft is connected with the fixed plate, the driving motor is fixed on the fixed plate and electrically connected with the control PLC arranged in the cabinet, the synchronous pulley device is arranged on the top of the fixed plate and driven to act by the driving motor, the roller is fixed on the output shaft of the synchronous pulley device, the conveying device is electrically connected with the control PLC arranged in the cabinet and arranged on the top of the cabinet, and the discharging device is electrically connected with the control PLC arranged in the cabinet and arranged on the right side of the cabinet.
2. The rolling rotary sugarcane automatic identification of cane sprout machine according to claim 1, characterized in that: The camera mechanism comprises a hanger and a CCD camera device, the hanger is fixedly connected with the mounting frame and located on the side of the mounting frame close to the roller, and the CCD camera device is arranged on the hanger and electrically connected with the control PLC arranged in the cabinet.
3. The rolling rotary sugarcane automatic identification of cane sprout machine according to claim 1, characterized in that: The conveying device comprises a conveyor and V-shaped blocks, the conveyor is arranged on the top of the cabinet, a detection switch frame is arranged on the rack of the conveyor and electrically connected with the control PLC arranged in the cabinet, and a plurality of V-shaped blocks are fixed on the transmission chain of the conveyor.
4. The rolling rotary sugarcane automatic identification of cane sprout machine according to claim 1, characterized in that: The discharging device comprises a moving assembly and a material guide frame, the moving assembly is arranged on the right side of the cabinet and electrically connected with the control PLC arranged in the cabinet, and the material guide frame is arranged on the moving connection part of the moving assembly.
5. The machine for automatic identification of cane butts by rolling rotation of sugar cane according to claim 1, characterized in that : A cooling fan is arranged on the right side cabinet door of the cabinet.