Intercepting and removing metal separator

By designing a metal separator with a support group and a detection and rejection group, and using a detection coil and a cylinder-driven baffle mechanism to reject metal, the problem of the existing metal separator occupying a large height is solved, and installation at the bottom of the injection molding machine and collection of good products are realized.

CN223602918UActive Publication Date: 2025-11-28DONGGUAN COSO ELECTRONIC TECH CO
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Patent Information

Application Number
CN202423092394.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-28
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The existing metal separator structure occupies too much height and cannot be installed in the limited space at the bottom of the injection molding machine.

Method used

A metal separator comprising a support group, a detection group, and a rejection group was designed. It uses a detection coil to detect metal substances and a cylinder-driven baffle mechanism to block the through hole to reject the metal. It has a compact structure and low installation height.

Benefits of technology

It enables installation at the bottom of the injection molding machine, is compatible with the inspection and collection of good products of different sizes, and reduces the installation space requirement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal separators, in particular to an intercepting and removing metal separator which comprises a support set, and a detecting set and a removing set are assembled on the support set. The support set comprises supporting legs with end corners, an assembling platform is arranged at the upper end of the support, a strip-shaped groove position is formed in the assembling platform, and the strip-shaped groove position is communicated with the upper space and the lower space. The detection group is assembled above the bracket group; the detection group comprises a frame body, a material passing pipeline is assembled in the middle of the frame body, the upper end and the lower end of the material passing pipeline are open, and a detection coil is assembled in the middle of the detection support and surrounds the periphery of the material passing pipeline; the removing group is assembled at the strip-shaped groove; the removing group comprises a removing base, a through hole communicated with the upper space and the lower space is formed in the middle of the base, and the through hole is communicated with an opening in the lower end of the material passing pipeline; a baffle mechanism is arranged on the side portion of the removing base and connected with a panel, and the metal separator capable of being installed at the bottom of the injection molding machine is more compact in structure, lower in installation height and capable of removing metal in an intercepting mode.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of metal separator, especially intercepts and removes metal separator. BACKGROUND

[0002] Metallic foreign matter can damage production equipment (such as flour mill, crusher, mixer, etc.), cause equipment downtime maintenance, and even cause production accidents. Metal separator can effectively prevent metal impurities from entering production equipment, thereby reducing the risk of equipment damage and maintenance cost. Metal separator usually uses induction technology, magnetic force or electromagnetic force principle to detect and separate metal foreign matter, and the specific working principle can be different according to the type of metal separator. Common types of metal separator include magnetic metal separator, inductive metal separator and electromagnetic metal separator.

[0003] The existing metal separator uses a rotating structure for removal, so it occupies a high height. For the limited space at the bottom of the injection molding machine, the existing structure cannot be installed. UTILITY MODEL CONTENT

[0004] The utility model aims to provide a technical solution to solve the above problems.

[0005] The intercepting and removing metal separator comprises a support group, a detection group and a removal group assembled on the support group; the support group comprises a support leg with an end corner, a mounting platform is arranged at the upper end of the support, a slot is arranged on the mounting platform, the slot is connected with the space above and below; the detection group is assembled above the support group; the detection group comprises a frame, a material passing pipeline is assembled in the middle of the frame, the material passing pipeline is open at the upper and lower ends, a detection coil is assembled in the middle of the detection support, the detection coil surrounds the outer periphery of the material passing pipeline, and the detection coil is used to detect the metal-containing substances in the material passing pipeline; the removal group is assembled at the slot; the removal group comprises a removal base, a through hole is arranged in the middle of the base and connected with the space above and below, and the through hole is connected with the lower end opening of the material passing pipeline; a baffle mechanism is arranged on the side of the removal base, the baffle mechanism is connected with a panel, and the baffle mechanism can drive the panel to block the through hole or open the through hole.

[0006] Further, the removal base is divided into an upper base panel and a lower base panel, a vertical connecting plate is arranged between the lower base panel and the lower base panel, and the vertical connecting plate is arranged between the lower base panel and the lower base panel.

[0007] Further, the baffle mechanism is installed on the outer side of the vertical connecting plate; the baffle mechanism comprises a cylinder, a vertical plate is assembled at the output end of the cylinder, and the vertical plate is connected with the panel; a slide is arranged at the vertical connecting plate for the panel to enter and exit.

[0008] Further, a funnel is assembled at the upper end opening of the material passing pipeline.

[0009] Further, the lower end of the supporting leg is provided with a universal wheel.

[0010] The metal separator can be installed at the bottom of the injection molding machine, has compact structure, low installation height and can be removed by interception.

[0011] The additional aspects and advantages of the present application will be given in part in the following description, and will become apparent from the description, or will be learned by practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 The present application is a structural schematic view.

[0013] Figure 2 The present application is based on Figure 1 The present application is a cross-sectional view.

[0014] Figure 3 The present application is a structural schematic view of the removing group.

[0015] The figure identification is respectively:

[0016] DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0018] Please refer to Figures 1 to 3 The present application comprises a support group 1, a detection group 2 and a removing group 3 assembled on the support group 1. The support group 1 comprises supporting legs 11 with end corners. An assembling platform 12 is arranged at the upper end of the support. A strip-shaped slot 13 is arranged on the assembling platform 12. The strip-shaped slot 13 is connected with the space above and below. The detection group 2 is assembled above the support group 1. The detection group 2 comprises a frame 21. A material passing pipeline 22 is assembled in the middle of the frame 21. The upper and lower ends of the material passing pipeline 22 are both provided with openings 23. A detection coil 24 is arranged in the middle of the detection support. The detection coil 24 is arranged around the outer periphery of the material passing pipeline 22. The detection coil 24 is used for detecting the metal-containing substances in the material passing pipeline 22. The removing group 3 is assembled at the strip-shaped slot. The removing group 3 comprises a removing base 31. A through hole 32 is arranged in the middle of the base and is connected with the space above and below. The through hole 32 is connected with the opening 23 at the lower end of the material passing pipeline 22. A baffle mechanism 33 is arranged at the side of the removing base 13. The baffle mechanism 33 is connected with a panel 34. The baffle mechanism 33 can drive the panel 34 to block or open the through hole 32.

[0019] The technical scheme mainly comprises a support group 1 which provides support and structural basis for the whole system.

[0020] The structural design principle of the support group 1 is that an assembly platform 12 is arranged at the upper end of the support, facilitating installation of the detection group 2 and the removing group 3. A strip-shaped slot 13 is arranged on the support, which is connected with the upper and lower spaces, and is used for installing the removing group 3, and the detection group 2 is assembled at the upper end of the removing group 3. The support leg 11 is provided with an end corner design, and a universal wheel 26 is arranged at the lower end, so that the system has good mobility and stability.

[0021] The detection group 2 is used for detecting the material during feeding, and judging whether there is metal material. The removing group 3 is used in cooperation with the detection group 2, and is used for intercepting and removing the metal material. The detection group 2 comprises a frame 21, and a material passing pipe 22 is arranged in the frame 21. The upper and lower ends of the material passing pipe 22 are provided with openings 23 for material flow. A detection coil 24 is arranged on the periphery of the material passing pipe 22, and is used for detecting the metal material in the material passing pipe 22. When the metal material passes through, the detection coil 24 can sense and send a signal.

[0022] The removing group 3 is used for removing the material containing metal material according to the detection result. The removing group 3 is arranged at the strip-shaped slot 13, and comprises a removing base 31. The removing base 31 is provided with a through hole 32 in the middle, which is connected with the openings 23 at the lower end of the material passing pipe 22. When the metal material is detected in the material passing pipe 22, the removing group 3 is started, the panel 34 is driven to move along the slide 333, so as to block the through hole 32, and the metal material falls on the panel 34.

[0023] The removing base 31 is divided into an upper base panel 311 and a lower base panel 312. The vertical connecting plate 313 is arranged between the lower base panel 312 and the lower base panel 312, and is arranged at the side between the lower base panel 312 and the lower base panel 312. The vertical connecting plate 313 is used for enhancing the stability of the structure, and the slide 333 is used for facilitating the movement of the panel 34 towards the through hole 32.

[0024] The baffle mechanism 33 is arranged at the side of the removing base 31, and is used for controlling the opening and closing of the material flow. The baffle mechanism 33 is driven by a cylinder 331, and the output end of the cylinder 331 is connected with a vertical plate 332, and the vertical plate 332 is connected with the panel 34. The cylinder 331 can drive the opening and closing of the panel 34, so as to block or open the through hole 32, thereby controlling the flow direction of the material.

[0025] The lower end of the supporting leg 11 is provided with a universal wheel 26, so that the whole set of equipment can be conveniently moved or adjusted in position, facilitating the installation and maintenance of the equipment.

[0026] The working principle of the structure is: metal detection process, metal removal process.

[0027] When the product without metal passes through the detection coil 24, the removal device does not act, and the good product channel remains unobstructed. The product will fall into the material frame below the lower support. A funnel 25 is assembled at the opening 23 at the upper end of the material pipeline 22, so as to facilitate the feeding of materials in the process.

[0028] When the product contains metal, the detection coil 24 will send a signal to the electromagnetic valve in the metal separation device, and the electromagnetic valve will control the action of the air cylinder 331, and then the air cylinder 331 will quickly drive the baffle to close the good product channel. The product containing metal is intercepted in the channel, and at the same time the detection coil 24 sends a signal to the injection molding machine, and the injection molding machine stops working until the worker finds and solves the problem, manually presses the reset button on the electric box, the air cylinder 331 returns to the original position, the channel is opened, and the equipment starts to work again. Because the defective product channel is reduced, the air cylinder 331 is used to intercept in a straight line, so the installation space of the removal device is greatly saved. In view of the limited space at the bottom of the injection molding machine, this way not only can detect products of different sizes, but also can intercept defective products and collect good products. The conventional metal separator cannot achieve this.

[0029] The above is only the preferred embodiment of the present application, and is not intended to limit the present application in any form. Although the present application is disclosed as above in the preferred embodiment, it is not intended to limit the present application. Any skilled person in the art can make some changes or modifications within the scope of the technical solution of the present application without departing from the technical solution of the present application. Any simple modification, equivalent change and modification of the above embodiment within the scope of the technical solution of the present application are all within the scope of the technical solution of the present application.

Claims

1. A metal interception and rejection separator, characterized in that: It includes a support group (1), on which a detection group (2) and a rejection group (3) are assembled; The support assembly (1) includes a support leg (11) with an end corner, and an assembly platform (12) is provided at the upper end of the support. A strip groove (13) is provided on the assembly platform (12), and the strip groove (13) connects the upper and lower spaces. The detection group (2) is assembled above the support group (1); The detection group (2) includes a frame (21), a material passage (22) is assembled in the middle of the frame (21), the material passage (22) is open at both the upper and lower ends (23), and a detection coil (24) is assembled in the middle of the detection bracket. The detection coil (24) surrounds the outer perimeter of the material passage (22) and is used to detect metallic substances inside the material passage (22). The rejection group (3) is assembled at the slot; The rejection assembly (3) includes a rejection base (31), with a through hole (32) in the middle of the base connecting the upper and lower spaces, and the through hole (32) is connected to the opening (23) at the lower end of the material passage (22); a baffle mechanism (33) is provided on the side of the rejection base (31), and a panel (34) is connected to the baffle mechanism (33). The baffle mechanism (33) can drive the panel (34) to block the through hole (32) or open the through hole (32).

2. The metal interception and rejection separator according to claim 1, characterized in that: The base (31) is divided into an upper base panel (311) and a lower base panel (312). A vertical connecting plate (313) is provided between the lower base panel (312) and the lower base panel (312). The vertical connecting plate (313) is located on the side between the lower base panel (312) and the lower base panel (312).

3. The metal interception and rejection separator according to claim 2, characterized in that: The baffle mechanism (33) is installed on the outer side of the vertical connecting plate (313); The baffle mechanism (33) includes a cylinder (331), and a vertical plate (332) is assembled at the output end of the cylinder (331). The vertical plate (332) is connected to the panel (34). A slide (333) for the panel (34) to enter and exit is provided at the vertical connecting plate (313).

4. The metal interception and rejection separator according to claim 1, characterized in that: A funnel (25) is assembled at the opening (23) at the upper end of the material conveying pipe (22).

5. The metal interception and rejection separator according to claim 1, characterized in that: The lower end of the support leg (11) is equipped with casters (26).