Animal skin classification mechanism
By designing an animal skin sorting mechanism, the automatic sorting and temporary storage of animal skins is achieved using detection units and power devices. This solves the problems of high labor intensity and misplacement caused by manual sorting in existing technologies, and improves sorting accuracy and stability.
Patent Information
- Application Number
- CN202423130824.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In the current technology, the sorting and stacking of animal hides still requires manual operation, which leads to high labor intensity and is prone to problems such as misplacement and disorder.
An animal skin sorting mechanism was designed, including a detection unit, a sorting unit, and a buffer unit. After the animal skin is detected by the detection unit, the sorting and conveying module and a vacuum suction cup and other power devices are used to realize the automatic sorting and temporary storage of the animal skin, ensuring that it is accurately sent to the corresponding buffer unit.
It enables automatic sorting of animal skins, reduces labor intensity, improves sorting accuracy, avoids misplacement and random placement, and enhances the stability and efficiency of sorting.
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Figure CN223602919U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical classification technical field especially, relate to an animal skin classification mechanism. BACKGROUND
[0002] Bio-enzyme unhairing is one of the ideal ways of animal skin unhairing due to its high unhairing efficiency and environmental friendliness. Enzyme unhairing involves putting animal skin into an unhairing device (such as a rotating drum), adding a certain concentration of bio-enzyme solution, using protease to catalyze the hydrolysis of the epidermis of the animal skin and the connecting protein between the hair root and the hair follicle, weakening the connection between the hair root and the hair follicle, the hair bulb and the hair papilla, and the epidermis and the dermis, so that the hair and the epidermis can be separated from the skin plate under the action of mechanical force.
[0003] However, during bio-enzyme unhairing, there are differences in the organizational structure of animal skin, such as the size of animal skin, the quality of animal skin, the length of animal hair, the thickness of skin plate, etc. In industrial production, there are hundreds of animal skins in each rotating drum for unhairing processing, and the enzyme action time required by each skin and the actual enzyme action time received are not the same. If the differences in the organizational structure of animal skin are ignored and randomly put into the unhairing device, it will inevitably affect the quality stability of the animal skin unhairing skin. Therefore, it is necessary to classify and batch produce animal skin.
[0004] Although the prior art can realize the classification of animal skin through visual detection (for example, the utility model with application number 201920891966.7), the classification and stacking of animal skin are still manually performed, which is labor-intensive and may also lead to incorrect stacking and disorderly stacking. INVENTION CONTENTS
[0005] Therefore, in order to solve the above problems, the utility model provides an animal skin classification mechanism, which comprises a detection unit, and further comprises:
[0006] A classification unit is arranged at the discharge end of the detection unit, and the classification unit comprises a classification conveying module and a first power device. The classification conveying module is driven by the first power device to move linearly along a first horizontal direction, and the first horizontal direction is perpendicular to the conveying direction of the detection unit.
[0007] The animal skin classification mechanism comprises a feeding state and a classification state. When in the feeding state, the classification conveying module is connected to the detection unit, and when in the classification state, the classification conveying module is connected to one of the buffer units.
[0008] The animal skin classification mechanism comprises a feeding state and a classification state. When in the feeding state, the classification conveying module is connected to the detection unit, and when in the classification state, the classification conveying module is connected to one of the buffer units.
[0009] The utility model discloses a detection unit is carried out to animal skin, and the classification unit receives the animal skin after being detected, and the first power device drives the classified conveying module to move to the corresponding buffer unit position, and sends into the buffer unit and stores temporarily, realizes the automatic classification of animal skin, thereby reduces the labor intensity, improves the classification accuracy of animal skin, avoids the wrong placement, and the random placement.
[0010] Further, the classification unit further comprises a first limiting device, the first limiting device is provided with two groups, and the two groups of first limiting devices are oppositely arranged on the movement path of the classification conveying module, and the classification conveying module is arranged between the two groups of first limiting devices.
[0011] The movement stroke of the classification conveying module is limited by the first limiting device, so that the classification conveying module is prevented from overstroke movement, and the safety of the movement of the classification conveying module is improved.
[0012] Further, the buffer unit comprises:
[0013] A fourth power device;
[0014] A vacuum chuck, the vacuum chuck is provided with two groups, and the two groups of vacuum chucks are used for adsorbing the opposite sides of the bottom of the tray, and the vacuum chuck is vertically slid by the fourth power device.
[0015] The tray is adsorbed and fixed by the vacuum chuck, when the classification conveying module conveys the animal skin to the buffer unit, the fourth power device linearly drives the tray on the vacuum chuck to rise to a first preset height, after the classification conveying module completely sends the animal skin to the tray, the fourth power device drives the tray to descend by a second preset height, and then the next animal skin is received, and the tray is reciprocated, until a certain number of animal skins are stacked, the fourth power device drives the tray to descend to a tray ejection height, and the automatic stacking of the animal skin is realized.
[0016] Further, the buffer unit further comprises a second power device, the vacuum chuck is linearly moved along a second horizontal direction by the second power device, and the second horizontal direction is perpendicular to the first horizontal direction.
[0017] During the process that the tray receives the animal skin, the second power device linearly moves the tray along the conveying direction of the animal skin, so that the animal skin can be laid on the tray more flatly, and the stability of the stacking of the animal skin is improved.
[0018] Further, the buffer unit further comprises:
[0019] A tray conveying device, the tray conveying device is arranged between the two groups of vacuum chucks, and the tray conveying device is vertically linearly moved with the vacuum chuck;
[0020] The third power device drives the tray conveying device to move vertically and linearly relative to the vacuum suction plate.
[0021] When the tray is lowered to the tray-out height, the third power device drives the tray conveying device to move upward as a whole to lift the tray, and then the tray conveying device sends out the tray, thereby realizing automatic tray-out of the tray.
[0022] Further, the classification unit further comprises a first guide part, and the classification conveying module is slidably connected with the first guide part.
[0023] Further, the buffer unit further comprises a second guide part, and a mounting rack is slidably arranged on the second guide part, and the vacuum suction plate, the tray conveying device, the second power device and the third power device are all mounted on the mounting rack, and the mounting rack is driven to move vertically by a fourth power device.
[0024] The movement of the classification conveying module is guided by the first guide part, and the movement of the mounting rack is guided by the second guide part, thereby improving the movement precision.
[0025] Further, the buffer unit further comprises a second limiting device, and two groups of the second limiting device are oppositely arranged on the movement path of the mounting rack, and the mounting rack is arranged between the two groups of the second limiting device.
[0026] The buffer unit further comprises a third limiting device, and two groups of the third limiting device are oppositely arranged on the horizontal movement path of the vacuum suction plate, and the vacuum suction plate is arranged between the two groups of the third limiting device.
[0027] The movement stroke of the mounting rack is limited by the second limiting device, and the reciprocating movement stroke of the vacuum suction plate is limited by the third limiting device, thereby avoiding overstroke movement of the mounting rack and the vacuum suction plate, and improving the safety of the movement of the mounting rack and the vacuum suction plate.
[0028] The utility model has the advantages of:
[0029] After the animal hides are detected by the detection unit, the classification unit receives the detected animal hides, the classification conveying module is driven to move to the corresponding buffer unit position by the first power device, and the animal hides are sent into the buffer unit for temporary storage, thereby realizing automatic classification of the animal hides, reducing labor intensity, improving classification precision of the animal hides, and avoiding wrong or random placement. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 is a structural schematic view of an animal hide classification mechanism;
[0031] Figure 2 is Figure 1Structure diagram of detection unit in animal skin classification mechanism shown in the figure;
[0032] Figure 3 Is Figure 1 Structure diagram of classification unit in animal skin classification mechanism shown in the figure;
[0033] Figure 4 Is Figure 1 Structure diagram of buffer unit in animal skin classification mechanism shown in the figure;
[0034] Figure 5 Is Figure 4 Front view of buffer unit shown in the figure;
[0035] Figure 6 Is Figure 5 A-A section view of buffer unit shown in the figure;
[0036] Figure 7 Is Figure 1 Working diagram of buffer unit receiving animal skin in animal skin classification mechanism shown in the figure;
[0037] Figure 8 Is Figure 1 First working diagram of buffer unit when sending tray in animal skin classification mechanism shown in the figure;
[0038] Figure 9 Is Figure 1 Second working diagram of buffer unit when sending tray in animal skin classification mechanism shown in the figure;
[0039] In the figure:
[0040] 100, detection unit; 110, feeding module; 120, detection module;
[0041] 200, classification unit; 210, classification conveying module; 220, first guide part; 230, first limiting device; 240, first power device;
[0042] 300, buffer unit; 310, second limiting device; 320, vacuum suction cup; 330, second guide part; 340, second power device; 350, mounting frame; 360, tray conveying; 370, third power device; 380, fourth power device; 390, third limiting device;
[0043] 400, animal skin;
[0044] 500, tray;
[0045] 600, trailer;
[0046] 700, turnover frame. DETAILED DESCRIPTION
[0047] Embodiments of the present application are described below in detail with reference to the accompanying drawings, examples of which are shown in the drawings, wherein the same or similar notations are used to denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and are not to be understood as limiting the present application.
[0048] In this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0049] As described in the background, although the prior art can realize the grading of animal hides through visual detection, the classified stacking of animal hides is still manually performed, which is labor-intensive and may lead to misplacement and disorderly stacking.
[0050] Embodiment 1:
[0051] Therefore, in order to solve the above technical problems of the prior art, the present embodiment proposes an animal hide classification mechanism, as shown in Figure 1 The animal hide classification mechanism includes a detection unit 100, in the present embodiment, as shown in Figure 2 The detection unit includes a feeding module 110, a detection module 120 is arranged on the feeding module, and a detection passage for the animal hide is arranged at the lower part of the detection module;
[0052] The animal hide classification mechanism further includes:
[0053] a classification unit 200, which is arranged at the discharging end of the feeding module, as shown in Figure 3 The classification unit 200 includes a classification conveying module 210 and a first power device 240, the classification conveying module 210 is driven by the first power device to move linearly along a first horizontal direction, and the first horizontal direction is perpendicular to the conveying direction of the feeding module;
[0054] a buffer unit 300, which is provided with at least one group, and at least one group of the buffer units are equidistantly arranged on the side of the classification unit away from the detection unit along the first horizontal direction;
[0055] The animal skin classification mechanism comprises a feeding state and a classification state, when in the feeding state, the classification conveying module is connected with the feeding module, and when in the classification state, the classification conveying module is connected with one of the groups of buffer units.
[0056] The animal skin is sent into the feeding module one by one, when the animal skin passes through the detection channel, the detection module detects the animal skin, and the classification unit sends the detected animal skin to the corresponding buffer unit for temporary storage, so as to realize automatic classification of the animal skin.
[0057] In this embodiment, the detection unit analyzes and classifies the animal skin according to at least one parameter such as the area of the animal skin, the mass of the animal skin, the length of the animal hair, and the thickness of the skin plate, and then the classification unit sends the animal skin to the corresponding buffer unit, so as to realize automatic classification of the animal skin, reduce labor intensity, improve the classification accuracy of the animal skin, and avoid misplacement and random placement.
[0058] In this embodiment, the feeding module and the classification conveying module can be a conveying device capable of driving the animal skin to move, such as a belt conveyor and a chain plate conveyor.
[0059] In this embodiment, the detection module can be a detection device formed by at least one sensor commonly used in the prior art, a control device, and other integrated modules (such as a communication module, a transmission module, a display module, an alarm module, etc.).
[0060] In this embodiment, the first power device can be a motor-belt wheel transmission mechanism, the classification conveying module is fixedly connected with the belt in the belt wheel transmission mechanism, when the motor drives the belt wheel to rotate, the belt pulls the classification conveying module to move linearly; of course, the first power device can also be a motor-sprocket transmission mechanism, a motor-screw transmission mechanism, a motor-gear rack transmission mechanism, an air cylinder, an electric cylinder, a hydraulic cylinder, and other devices capable of driving the classification conveying module to move linearly.
[0061] In addition, as shown in Figure 3 The classification unit 200 can further comprise a first limiting device 230, the first limiting device is provided with two groups, the two groups of first limiting devices are oppositely arranged on the movement path of the classification conveying module, and the classification conveying module is arranged between the two groups of first limiting devices.
[0062] The movement stroke of the classification conveying module is limited by the first limiting device, so as to avoid overstroke movement of the classification conveying module and improve the safety of the movement of the classification conveying module.
[0063] In addition, the classification unit can further comprise a first guide part 220, and the classification conveying module is slidably connected with the first guide part.
[0064] like Figure 2 As shown, the first guide part can be a guide rail, and the sorting and conveying module can be slidably connected to the guide rail via a slider; of course, the first guide part can also be a guide rod, guide groove or other structure that can realize motion guidance. Correspondingly, the sorting and conveying module can be a guide block, guide wheel or other structure that can match the first guide part and realize motion guidance of the sorting and conveying module.
[0065] In this embodiment, the buffer unit can be a turnover trolley, turnover basket, turnover rack, or other structure that can provide storage space for animal skins and is placed at a preset location.
[0066] For example, in this embodiment, at least one parameter among animal skin area, animal skin quality, animal hair length, and skin thickness can be used as the grading standard. Taking animal skin thickness as an example, animal skin can be divided into grades I to IV according to different animal skin thicknesses. The animal skin is fed into the detection channel through the feeding module. The detection module detects the thickness of the animal skin fed into the detection channel and obtains that the thickness of the animal skin is 1mm. Since 1mm falls within the animal skin thickness range of grade II in the animal skin grading standard, the classification grade of the animal skin is grade II. At this time, the feeding module continues to drive the animal skin to move and send it to the classification conveying module of the classification unit. The first power device drives the classification conveying module to move linearly so that the classification conveying module moves to the buffer unit position of grade II. Then the classification conveying module conveys the animal skin to the buffer unit of grade II, and so on.
[0067] Example 2:
[0068] This embodiment provides a technical solution for a cache unit, such as... Figure 4 As shown, the cache unit may include:
[0069] Fourth power unit 380;
[0070] Vacuum suction cup 320, the vacuum suction cup is provided in two sets, the two sets of vacuum suction cups adsorb the opposite sides of the bottom of the tray, and the vacuum suction cup is driven to slide vertically by the fourth power device.
[0071] The tray 500 is fixed by a vacuum suction cup. When the sorting and conveying module transports the animal skins to the buffer unit, the fourth power unit will linearly drive the tray on the vacuum suction cup to rise to the first preset height. After the sorting and conveying module completely delivers the animal skins 400 onto the tray, the fourth power unit will drive the tray to descend to the second preset height, and then receive the next animal skin. This process is repeated until a certain number of animal skins are stacked. Then, the fourth power unit will drive the tray to descend to the exit height, thus realizing the automatic stacking of animal skins.
[0072] In this embodiment, the buffer unit may further include a mounting bracket 350, the vacuum suction cup is mounted on the mounting bracket, and the fourth power device may be a motor-screw structure, the screw is threadedly connected to the mounting bracket, the motor drives the screw to rotate, thereby driving the mounting bracket to move vertically, and then driving the vacuum suction cup to move vertically. Alternatively, the fourth power device shown may also adopt the structure of the first power device.
[0073] To ensure the stability of the animal hide stacking and reduce the risk of bending or folding, the buffer unit also includes a second power device 340, which drives the vacuum suction cup to reciprocate linearly along a second horizontal direction, which is perpendicular to the first horizontal direction.
[0074] In this embodiment, the second power unit is mounted on the mounting frame and can be selected from linear modules, cylinders, electric cylinders, hydraulic cylinders, etc. to drive the vacuum suction cup to reciprocate linearly.
[0075] like Figure 7 As shown, during the process of receiving animal hides on the pallet, the second power unit will drive the pallet to move linearly along the conveying direction of the animal hides, thereby ensuring that the animal hides can be laid relatively flat on the pallet and improving the stability of subsequent animal hide stacking.
[0076] In this embodiment, the buffer unit may further include a second guide portion 330, on which a mounting bracket is slidably mounted. The sliding guide portion guides the mounting bracket, thereby improving the sliding accuracy of the mounting bracket.
[0077] Example 3:
[0078] To achieve automatic pallet dispensing, such as Figure 5 , 6 As shown, the cache unit may further include:
[0079] The tray conveyor is 360° and is set between two sets of vacuum suction cups. The entire tray conveyor moves vertically along with the vacuum tray.
[0080] The third power unit 170 drives the tray conveyor 360 to move vertically relative to the vacuum suction cup.
[0081] Once the pallet descends to the discharge height, the third power unit drives the pallet conveyor to rise, lifting the pallet. The pallet conveyor then delivers the pallet, achieving automatic pallet discharge.
[0082] In the embodiment, the third power device is installed on the mounting frame, and can be a cylinder, an electric cylinder, a hydraulic cylinder or other device capable of driving the tray conveying and lifting device, the tray conveying device is slidably connected with the mounting frame through the guide rod and is connected with the third power device.
[0083] In the embodiment, as shown in Figure 5 The buffer unit further comprises a second limiting device 310, the second limiting device is provided with two groups, and the two groups of second limiting devices are oppositely arranged on the movement path of the mounting frame, and the mounting frame is arranged between the two groups of second limiting devices;
[0084] The buffer unit further comprises a third limiting device 390, the third limiting device is provided with two groups, and the two groups of third limiting devices are oppositely arranged on the horizontal movement path of the vacuum chuck, and the vacuum chuck is arranged between the two groups of third limiting devices.
[0085] The movement stroke of the mounting frame is limited by the second limiting device, and the reciprocating movement stroke of the vacuum chuck is limited by the third limiting device, so as to avoid the overstroke movement of the mounting frame and the vacuum chuck, and improve the safety of the movement of the mounting frame and the vacuum chuck.
[0086] As shown in Figure 8 When the tray is conveyed to the trailer 600 in the embodiment, the fourth power device directly drives the tray to descend to the lowest tray height, the tray conveying device is driven to rise by the third power device, so that the tray conveying device lifts the tray, and the tray conveying surface is flush or slightly higher than the trailer surface, then the tray is conveyed to the trailer, and the trailer loading of the animal hides is completed, at this time, the trailer is pushed away, and the above-mentioned animal hide buffering and tray conveying actions are repeated.
[0087] As shown in Figure 9 When the tray is conveyed to the multi-layer turnover frame in the embodiment, the fourth power device directly drives the tray to descend to the lowest tray height, the tray conveying device is driven to rise by the third power device, so that the tray conveying device lifts the tray, and the tray conveying surface is flush or slightly higher than the surface of the lowest layer of the turnover frame, then the tray is conveyed to the turnover frame, and the buffering is continued, after the buffering is completed, the fourth power device drives the tray to descend to the tray height of the layer above the lowest layer, and the above-mentioned tray conveying action is repeated, and so on, until the turnover frame is fully loaded.
[0088] The above description of disclosed embodiments enables one of ordinary skill in the art to make or use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An animal hide sorting mechanism comprising a detection unit, characterized by, The animal skin classification mechanism further comprises: The classification unit is provided at the discharge end of the detection unit, and comprises a classification conveying module and a first power device, the classification conveying module is driven by the first power device to move linearly along a first horizontal direction, and the first horizontal direction is perpendicular to the conveying direction of the detection unit; The buffer unit is provided with at least one group, and at least one group of buffer units are equidistantly arranged on the side of the classification unit away from the detection unit along the first horizontal direction; The animal skin classification mechanism comprises a feeding state and a classification state, when in the feeding state, the classification conveying module is connected with the detection unit, and when in the classification state, the classification conveying module is connected with one group of buffer units.
2. The animal hide sorting mechanism of claim 1, wherein, The classification unit further comprises a first limiting device, and the first limiting device is provided with two groups, and the two groups of first limiting devices are oppositely arranged on the movement path of the classification conveying module, and the classification conveying module is arranged between the two groups of first limiting devices.
3. The animal hide sorting mechanism of claim 1, wherein, The buffer unit comprises: A fourth power device; The vacuum suction cups are provided with two groups, and the two groups of vacuum suction cups are arranged on the opposite sides of the bottom of the tray, and the vacuum suction cups are driven by the fourth power device to vertically slide.
4. A pelt classifying mechanism according to claim 3, wherein The buffer unit further comprises a second power device, and the vacuum suction cups are driven by the second power device to move linearly along a second horizontal direction, and the second horizontal direction is perpendicular to the first horizontal direction.
5. A pelt classifying mechanism according to claim 4, c h a r a c t e r i z e d in that The buffer unit further comprises: The tray conveying device is arranged between the two groups of vacuum suction cups, and the tray conveying device vertically moves linearly together with the vacuum disc; A third power device is arranged, and the tray conveying device is driven by the third power device to vertically move linearly relative to the vacuum suction cups.
6. The animal hide sorting mechanism of claim 1, wherein, The classification unit further comprises a first guide part, and the classification conveying module is slidably connected with the first guide part.
7. The animal hide sorting mechanism of claim 5, wherein, The buffer unit further comprises a second guide part, and a mounting frame is slidably arranged on the second guide part, and the vacuum suction cups, the tray conveying device, the second power device and the third power device are all arranged on the mounting frame, and the mounting frame is driven by the fourth power device to vertically slide.
8. The animal hide sorting mechanism of claim 5, wherein, The buffer unit further comprises a second limiting device, and the second limiting device is provided with two groups, and the two groups of second limiting devices are oppositely arranged on the movement path of the mounting frame, and the mounting frame is arranged between the two groups of second limiting devices; The buffer unit further comprises a third limiting device, and the third limiting device is provided with two groups, and the two groups of third limiting devices are oppositely arranged on the horizontal movement path of the vacuum suction cups, and the vacuum suction cups are arranged between the two groups of third limiting devices.
Citation Information
Patent Citations
Leather grading equipment
CN210546445U