Chip capacitor cleaning device
By designing an automated chip capacitor cleaning device, which utilizes the coordinated operation of conveyor belts, water spraying, and brushing mechanisms, the problem of low efficiency in manual cleaning is solved, and efficient chip capacitor cleaning is achieved.
Patent Information
- Application Number
- CN202423011088.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-06
AI Technical Summary
In the existing technology, surface mount capacitors require manual cleaning during the production process, which results in low cleaning efficiency and consumes a lot of human resources.
A chip capacitor cleaning device was designed, comprising a cleaning tank, a conveying mechanism, a water spraying mechanism, and a brushing mechanism. The capacitors are transported by a conveyor belt, and the water spraying and brushing mechanisms work together to achieve automated cleaning.
This improves the cleaning efficiency and cleanliness of surface mount capacitors, while reducing the need for manpower.
Smart Images

Figure CN223602936U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of capacitor cleaning, especially relates to a chip capacitor cleaning device. BACKGROUND
[0002] With the development of electronic manufacturing industry, chip capacitors are widely used in various electronic products. However, in the production process, dust, oil stains or other pollutants may be attached to the surface of the chip capacitor, these impurities not only affect the performance of the capacitor, but also may cause circuit short circuit or leakage problems, so the chip capacitor needs to be cleaned after production, in the prior art, the cleaning is usually carried out manually, the cleaning efficiency is very low, and the human resources are greatly occupied, therefore, the utility model provides a chip capacitor cleaning device to solve the problem. UTILITY MODEL CONTENTS
[0003] The utility model aims at providing a kind of chip capacitor cleaning device to solve the problem raised in the above background.
[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0005] A kind of chip capacitor cleaning device, comprising: cleaning tank, conveying mechanism, water spraying mechanism and brush washing mechanism, the conveying mechanism includes two conveying frames, two conveying belts and two conveying shafts, the conveying shaft is rotatably connected in the corresponding conveying frame, and two conveying rollers are fixedly installed on the conveying shaft, and the conveying belt is drivingly installed on the corresponding conveying roller;
[0006] The brush washing mechanism includes a drive shaft, two rotating shafts and two brush plates, the side of the two brush plates close to each other is fixedly connected with a brush, the other side of the brush plate is fixedly connected with a plurality of guide columns, the end of the two rotating shafts close to each other is fixedly connected with a turntable, the turntable is slidingly sleeved on the outside of the corresponding guide column, and the other end of the rotating shaft is fixedly connected with a driven pulley, the both ends of the drive shaft are fixedly installed with a driving pulley, and the driving pulley and the driven pulley on the same side are drivingly installed with the same belt.
[0007] Preferably, the top inner wall and the bottom inner wall of the cleaning tank are fixedly installed with mounting rods, the other end of the two mounting rods on the same side is fixedly connected with the same annular wave plate, the side of the two brush plates away from each other is fixedly connected with a vertical plate, the side of the vertical plate is rotatably connected with an abutting wheel, the side of the two annular wave plates close to each other is provided with an arc convex, and the abutting wheel and the corresponding annular wave plate are movably abutted.
[0008] Preferably, the two rotating discs are fixedly connected with compression springs on the sides away from each other, the other ends of the compression springs are fixedly connected with corresponding guide columns, the two rotating shafts are rotatably connected to the top and bottom of the cleaning box respectively, and two limiting rings are fixedly sleeved on the outer sides of the rotating shafts and movably abut against the cleaning box.
[0009] Preferably, the left side of the cleaning box is fixedly provided with a driving motor and two fixed plates, the driving shaft is rotatably connected in the two fixed plates, a driven bevel gear is fixedly installed on the driving shaft, and a driving bevel gear is fixedly connected to the output shaft of the driving motor and engaged with the driven bevel gear.
[0010] Preferably, the water spraying mechanism comprises a water pump and two water spraying cylinders, the water pump and the two water spraying cylinders are fixedly installed in the cleaning box, a plurality of nozzles are communicated with the sides of the two water spraying cylinders close to each other, the water outlet of the water pump is communicated with one of the water spraying cylinders, a communication pipe is communicated between the two water spraying cylinders, and a drain pipe is communicated with the bottom of the cleaning box.
[0011] Preferably, two mounting plates are fixedly installed in the cleaning box, and a guide wheel is rotatably connected to the top of the mounting plate.
[0012] Preferably, the two conveying frames are fixedly installed on the front and rear sides of the cleaning box respectively, one side of one of the conveying frames is fixedly provided with a conveying motor, and the output shaft of the conveying motor is fixedly connected with one of the conveying rollers.
[0013] In the utility model, the patch capacitor is placed on the top of the conveying belt, then the conveying motor is started to drive the conveying shaft to rotate, the conveying shaft drives the two conveying rollers to rotate, thereby driving the two conveying belts to operate, so that the patch capacitor is conveyed backward, and the patch capacitor is guided into the cleaning box from the rear side of the cleaning box under the guidance of the guide wheel;
[0014] In the utility model, the inlet of the water pump is communicated with the water supply pipeline, the water pump is started, the cleaning water is guided into the two water spraying cylinders, and is sprayed out from the nozzles, so that the patch capacitor is washed, the driving motor is started to drive the driving bevel gear to rotate, the driving bevel gear drives the driving shaft and the two driving pulleys to rotate through the engagement with the driven bevel gear, the driving pulleys drive the driven pulleys and the rotating shafts to rotate through the belts, the rotating shafts drive the brush plates and the brushes to rotate through the cooperation of the rotating discs and the guide columns, so that the top and bottom of the patch capacitor are brushed, meanwhile, the brush plates drive the abutting wheels to make circumferential movement through the vertical plates, the arc-shaped protrusions on the annular wave plates drive the two brush plates to shake up and down through the abutment with the abutting wheels and the cooperation of the compression springs, so that the brushes extrude the surface of the patch capacitor, thereby improving the brushing effect.
[0015] The utility model discloses reasonable structure design, through the washing of the patch capacitor to the patch capacitor is transported, and drive the brush plate to rotate and up and down shake and carry out efficient brush wash, improve the cleaning efficiency and thoroughness. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A kind of patch capacitor cleaning device's three-dimensional structure schematic view is proposed for the utility model;
[0017] Figure 2 A kind of patch capacitor cleaning device's sectional structure schematic view is proposed for the utility model;
[0018] Figure 3 For Figure 2 Local enlarged view of middle A part;
[0019] Figure 4 A kind of brush wash mechanism's three-dimensional structure schematic view is proposed for the utility model;
[0020] Figure 5 Annular wave plate and abutment wheel's three-dimensional structure schematic view is proposed for the utility model;
[0021] Figure 6 Another sectional structure schematic view of a kind of patch capacitor cleaning device is proposed for the utility model.
[0022] In the drawing: 1, cleaning tank;2, conveying belt;201, conveying roller;202, conveying shaft;203, conveying frame;204, conveying motor;3, mounting plate;301, guide wheel;4, rotating shaft;401, driven pulley;402, belt;403, driving pulley;5, drive shaft;501, fixed plate;6, drive motor;601, driven bevel gear;602, driving bevel gear;7, turntable;8, annular wave plate;801, mounting rod;9, brush plate;901, brush;10, guide column;11, vertical plate;12, abutment wheel;13, compression spring;14, water pump;15, water spraying cylinder;16, nozzle;17, drain pipe. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model, and apparently, the described embodiments only are part of the embodiments of the utility model, not all the embodiments.
[0024] Refer to Figures 1-6The utility model provides a kind of patch capacitor cleaning device, including: cleaning box 1, conveying mechanism, water spraying mechanism and brush washing mechanism, conveying mechanism includes two conveying frames 203, two conveying belts 2 and two conveying shafts 202, conveying shaft 202 is rotatably connected in corresponding conveying frame 203, and two conveying rollers 201 are fixedly installed on conveying shaft 202, conveying belt 2 is drivingly installed on corresponding conveying roller 201;
[0025] Brush washing mechanism includes drive shaft 5, two rotating shafts 4 and two brush plates 9, the side of two brush plates 9 close to each other is fixedly connected with brush 901, the other side of brush plate 9 is fixedly connected with multiple guide columns 10, the end of two rotating shafts 4 close to each other is fixedly connected with rotating disc 7, rotating disc 7 is slidably sleeved on the outside of corresponding guide column 10, and the other end of rotating shaft 4 is fixedly connected with driven pulley 401, the two ends of drive shaft 5 are fixedly installed with driving pulley 403, and the same belt 402 is drivingly installed on the same side driving pulley 403 and driven pulley 401.
[0026] In the embodiment, the top inner wall and the bottom inner wall of the cleaning box 1 are fixedly installed with mounting rods 801, the other ends of the two mounting rods 801 on the same side are fixedly connected with the same annular wave plate 8, the sides of the two brush plates 9 away from each other are fixedly connected with vertical plates 11, one side of the vertical plate 11 is rotatably connected with an abutting wheel 12, the sides of the two annular wave plates 8 close to each other are provided with arc protrusions, and the abutting wheel 12 is movably abutted with the corresponding annular wave plate 8.
[0027] In the embodiment, the sides of the two rotating discs 7 away from each other are fixedly connected with compression springs 13, the other ends of the compression springs 13 are fixedly connected with the corresponding guide columns 10, the two rotating shafts 4 are rotatably connected at the top and the bottom of the cleaning box 1, and the outer sides of the rotating shafts 4 are fixedly sleeved with two limiting rings, the limiting rings are movably abutted with the cleaning box 1, and the rotating shafts 4 are limited.
[0028] In the embodiment, the left side of the cleaning box 1 is fixedly installed with a driving motor 6 and two fixed plates 501, the drive shaft 5 is rotatably connected in the two fixed plates 501, and the driving motor 6 is rotatably connected with a driving bevel gear 602 on the output shaft, and the driving bevel gear 602 is meshed with the driven bevel gear 601.
[0029] In the embodiment, the water spraying mechanism includes a water pump 14 and two water spraying cylinders 15, the water pump 14 and the two water spraying cylinders 15 are fixedly installed in the cleaning box 1, the sides of the two water spraying cylinders 15 close to each other are communicated with multiple nozzles 16, the water outlet of the water pump 14 is communicated with one of the water spraying cylinders 15, a communication pipe is communicated between the two water spraying cylinders 15, and a drain pipe 17 is communicated at the bottom of the cleaning box 1.
[0030] In the embodiment, two mounting plates 3 are fixedly installed in the cleaning box 1, the top of the mounting plate 3 is rotationally connected with a guide wheel 301, the guide wheel 301 realizes guiding the chip capacitor, two conveying frames 203 are fixedly installed on the front and back sides of the cleaning box 1, and one side of one of the conveying frames 203 is fixedly installed with a conveying motor 204, and the output shaft of the conveying motor 204 is fixedly connected with one of the conveying rollers 201.
[0031] In the embodiment, in use, the chip capacitor is placed on the top of the front end of the conveying belt 2, then the conveying motor 204 is started to drive the conveying shaft 202 to rotate, the conveying shaft 202 drives the two conveying rollers 201 to rotate, thereby driving the two conveying belts 2 to rotate, so as to realize conveying the chip capacitor backward, and the chip capacitor is guided into the cleaning box 1 from the back side of the cleaning box 1 under the guidance of the guide wheel 301, the water inlet of the water pump 14 is communicated with the water supply pipeline, and the water pump 14 is started, so as to guide the cleaning water into the two water spraying cylinders 15, and spray out from the nozzles 16, thereby realizing flushing the chip capacitor, the driving motor 6 is started to drive the driving bevel gear 602 to rotate, the driving bevel gear 602 drives the driving shaft 5 and the two driving pulleys 403 to rotate through the meshing with the driven bevel gear 601, the driving pulley 403 drives the driven pulley 401 and the rotating shaft 4 to rotate through the belt 402, the rotating shaft 4 drives the brush plate 9 and the brush 901 to rotate through the cooperation of the rotating disc 7 and the guide column 10, thereby realizing brushing the top and bottom of the chip capacitor, and the brush plate 9 drives the abutting wheel 12 to perform circumferential motion through the vertical plate 11, the arc-shaped protrusions on the annular wave plate 8 drive the two brush plates 9 to shake up and down through the abutting with the abutting wheel 12 and the cooperation of the compression spring 13, so that the brush 901 extrudes the surface of the chip capacitor, thereby improving the brushing effect.
[0032] The chip capacitor cleaning device is described in detail. The principle and implementation of the application are described in the embodiments. The above description of the embodiments is only used to help understand the method and core idea of the application. It should be pointed out that the ordinary skilled in the art can make some improvements and modifications without departing from the principle of the application, and these improvements and modifications also fall within the protection scope of the claims of the application.
Claims
1. A patch capacitive cleaning device, characterized by, Include: The cleaning tank (1), conveying mechanism, water spraying mechanism and brushing mechanism, the conveying mechanism includes two conveying frames (203), two conveying belts (2) and two conveying shafts (202), the conveying shaft (202) is rotatably connected in the corresponding conveying frame (203), and two conveying rollers (201) are fixedly installed on the conveying shaft (202); The brushing mechanism includes a driving shaft (5), two rotating shafts (4) and two brush plates (9), the two brush plates (9) are fixedly connected with brushes (901) on the side close to each other, the other side of the brush plate (9) is fixedly connected with a plurality of guide columns (10), the two rotating shafts (4) are fixedly connected with rotating discs (7) on the end close to each other, the rotating disc (7) is slidably sleeved on the outside of the corresponding guide column (10), and the other end of the rotating shaft (4) is fixedly connected with a driven pulley (401), both ends of the driving shaft (5) are fixedly installed with driving pulleys (403), and the driving pulleys (403) and the driven pulleys (401) on the same side are drivingly installed with the same belt (402). The top inner wall and the bottom inner wall of the cleaning tank (1) are fixedly installed with mounting rods (801), the other end of the two mounting rods (801) on the same side is fixedly connected with the same annular wave plate (8), the side away from each other of the two brush plates (9) is fixedly connected with a vertical plate (11), the vertical plate (11) is rotatably connected with an abutting wheel (12), the side close to each other of the two annular wave plates (8) is provided with an arc-shaped protrusion, and the abutting wheel (12) is movably abutted with the corresponding annular wave plate (8).
2. The patch capacitive cleaning device of claim 1, wherein, The side away from each other of the two rotating discs (7) is fixedly connected with a compression spring (13), the other end of the compression spring (13) is fixedly connected with the corresponding guide column (10), the two rotating shafts (4) are rotatably connected at the top and the bottom of the cleaning tank (1), and the outer side of the rotating shaft (4) is fixedly sleeved with two limiting rings, and the limiting ring is movably abutted with the cleaning tank (1).
3. The patch capacitive cleaning device of claim 1, wherein, The left side of the cleaning tank (1) is fixedly installed with a driving motor (6) and two fixed plates (501), the driving shaft (5) is rotatably connected in the two fixed plates (501), and the driving shaft (5) is fixedly installed with a driven bevel gear (601), the output shaft of the driving motor (6) is fixedly connected with a driving bevel gear (602), and the driving bevel gear (602) is engaged with the driven bevel gear (601).
4. The patch capacitive cleaning device of claim 1, wherein, 5. The patch capacitive cleaning device of claim 1, wherein, The water spraying mechanism comprises a water pump (14) and two water spraying barrels (15), the water pump (14) and the two water spraying barrels (15) are fixedly installed in the cleaning box (1), the two water spraying barrels (15) are both communicated with a plurality of nozzles (16) on the side close to each other, the water outlet of the water pump (14) is communicated with one of the water spraying barrels (15), and a communication pipe is communicated between the two water spraying barrels (15), and the bottom of the cleaning box (1) is communicated with a drain pipe (17).
6. The patch capacitive cleaning device of claim 1, wherein, Two mounting plates (3) are fixedly installed in the cleaning box (1), and a guide wheel (301) is rotatably connected to the top of the mounting plate (3).
7. The patch capacitive cleaning device of claim 1, wherein, Two conveying frames (203) are fixedly installed on the front and rear sides of the cleaning box (1), and a conveying motor (204) is fixedly installed on one side of one of the conveying frames (203), and the output shaft of the conveying motor (204) is fixedly connected with one of the conveying rollers (201).