Diamond busbar white washing machine
By installing a wiping unit in the diamond busbar whitening machine, the problem of electrolyte and graphite emulsion residues is solved, achieving more efficient cleaning and drying and improving the cleaning efficiency of diamond busbars.
Patent Information
- Application Number
- CN202422575943.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-10-24
AI Technical Summary
In existing diamond busbar whitening machines, electrolyte and graphite emulsion residues affect the ultrasonic cleaning effect during the cleaning process, and the drying efficiency is low, resulting in low overall cleaning efficiency.
Wiping units are installed between the electrolysis unit and the cleaning unit, and between the cleaning unit and the drying unit. Wiping components are used to wipe away residues on the surface of the diamond busbar to ensure that cleaning fluid and graphite emulsion do not enter the cleaning unit. The cleaning fluid is wiped off again after cleaning to improve drying efficiency.
It effectively avoids cleaning fluid and graphite emulsion residues, improves the cleaning effect and drying efficiency of diamond busbars, and enhances the overall cleaning efficiency.
Smart Images

Figure CN223602945U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cleaning equipment technical field, especially in kind of diamond bus washing machine. BACKGROUND
[0002] At present, the diamond wire cutting technology is gradually replacing the traditional inner circular saw and mortar cutting technology in the cutting field of hard and brittle materials such as semiconductor silicon wafer and sapphire, and becomes the mainstream cutting process due to its high wafer yield, high cutting efficiency, low material loss and small environmental pollution. The diamond wire bus has ultra-high strength and good toughness, and is widely used in important occasions such as hard material cutting. With the continuous development of the market, the product is constantly updated and iterated at an increasing speed. Due to the production process technology requirements, the diamond wire bus needs to be coated with graphite milk during the drawing process. The graphite milk needs to be removed before the actual use of the diamond wire bus, so that the diamond wire bus is in its own metallic color state and applied in the fields of cutting and semiconductor.
[0003] In the prior art, when the diamond bus is washed white, it is generally cleaned by electrolyte first, then cleaned by ultrasonic wave, and then dried after cleaning. However, after the diamond bus is cleaned by electrolyte, electrolyte and a small amount of graphite milk that has not been cleaned will remain on the diamond bus, which will affect the cleaning effect of the ultrasonic wave on the diamond bus. Similarly, after the diamond bus is cleaned by ultrasonic wave, cleaning liquid will remain on the diamond bus, which will cause low drying efficiency of the diamond bus during drying, and thus low overall cleaning efficiency of the diamond bus. Therefore, it is urgent to improve the existing diamond bus washing machine. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a diamond bus washing machine which can ensure cleaning effect and improve cleaning efficiency.
[0005] To solve the above technical problems, the utility model can adopt the following technical solutions:
[0006] A diamond bus washing machine comprises a pay-off unit, an electrolysis unit, a cleaning unit, a drying unit and a take-up unit arranged in sequence along a cleaning direction. A wiping unit is arranged between the electrolysis unit and the cleaning unit and between the cleaning unit and the drying unit. The wiping unit comprises a fixed seat, a gland and a wiping member. An installation groove is formed in the fixed seat. The gland is provided with a pressing head corresponding to the installation groove. The wiping member is arranged in the installation groove. One side of the gland is hinged to one side of the fixed seat, and the other side of the gland covers the fixed seat and presses the wiping member in the installation groove.
[0007] In one embodiment, the two sides of the fixed seat are respectively provided with adjusting holes for fixing installation.
[0008] In one of the embodiments, the bottom of the installation groove is provided with a leakage hole.
[0009] In one of the embodiments, the wiping member is made of cotton, sponge or cloth.
[0010] In one of the embodiments, the wire feeding unit comprises a wire feeding frame, a wire feeding motor and a wire feeding wheel, the wire feeding motor and the wire feeding wheel are arranged on the wire feeding frame, the wire feeding motor is connected with the wire feeding wheel, the wire feeding motor drives the wire feeding wheel to rotate, thereby feeding the diamond wire bus.
[0011] In one of the embodiments, the electrolysis unit comprises an electrolysis box and electrolysis conveying channels, the electrolysis box is filled with electrolyte, and a plurality of electrolysis conveying channels are arranged side by side in the electrolysis box, the wiping unit is installed on the side wall of the electrolysis box and located at the conveying tail end of the electrolysis conveying channels.
[0012] In one of the embodiments, the cleaning unit comprises a cleaning box, an ultrasonic cleaning tank and a water passing tank, the ultrasonic cleaning tank and the water passing tank are installed in the cleaning box respectively, the ultrasonic cleaning tank is located in front of the water passing tank along the cleaning direction, the ultrasonic cleaning tank and the water passing tank are filled with cleaning liquid, and the wiping unit is installed on both side walls of the cleaning box.
[0013] In one of the embodiments, the drying unit comprises an oven and a heating plate, the heating plate is arranged in the oven, and the oven is further provided with a coverable oven cover plate.
[0014] In one of the embodiments, the wire collecting unit comprises a fixed seat, a moving seat, a wire collecting motor and a wire collecting wheel, the moving motor and a lead screw are arranged on the fixed seat, the moving seat is connected with the lead screw, the wire collecting motor and the wire collecting wheel are arranged on the moving seat respectively, the wire collecting wheel is connected with the wire collecting motor, the wire collecting motor drives the wire collecting wheel to rotate, thereby winding the diamond wire bus.
[0015] In one of the embodiments, the air blowing unit is arranged between the cleaning unit and the drying unit, and the air blowing unit is located below the wiping unit. Advantages
[0016] The diamond bus washing machine can effectively avoid bringing electrolyte or a small amount of residual graphite milk to the cleaning unit, thereby improving the cleaning effect of the diamond bus, and when the diamond bus is cleaned by the cleaning unit, the surface of the diamond bus is wiped by the wiping unit, and then the diamond bus is conveyed to the drying mechanism, thereby improving the drying efficiency of the diamond bus and the overall cleaning efficiency of the diamond bus. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structure schematic view of the diamond bus washing and whitening machine of the utility model;
[0018] Figure 2 It is a structure schematic view of the diamond bus washing and whitening machine of the utility model Figure 1 It is an enlarged view of A in the middle;
[0019] Figure 3 It is a structure schematic view of the wiping unit of the diamond bus washing and whitening machine of the utility model Figure 1 ;
[0020] Figure 4 It is a structure schematic view of the wiping unit of the diamond bus washing and whitening machine of the utility model Figure 2 ;
[0021] Figure 5 It is a structure schematic view of the unwinding unit of the diamond bus washing and whitening machine of the utility model;
[0022] Figure 6 It is a structure schematic view of the electrolysis unit of the diamond bus washing and whitening machine of the utility model;
[0023] Figure 7 It is a structure schematic view of the cleaning unit of the diamond bus washing and whitening machine of the utility model;
[0024] Figure 8 It is a structure schematic view of the drying unit of the diamond bus washing and whitening machine of the utility model;
[0025] Figure 9 It is a structure schematic view of the take-up unit of the diamond bus washing and whitening machine of the utility model.
[0026] As shown in the drawings:
[0027] 100, unwinding unit; 110, unwinding frame; 120, unwinding motor; 130, unwinding wheel;
[0028] 200, electrolysis unit; 210, electrolysis box; 220, electrolysis conveying channel;
[0029] 300, cleaning unit; 310, cleaning box; 320, ultrasonic cleaning tank; 330, water passing tank;
[0030] 400, drying unit; 410, drying oven; 420, heating plate; 430, drying oven cover plate;
[0031] 500, take-up unit; 510, fixed seat; 520, moving seat; 530, take-up motor; 540, take-up wheel; 550, moving motor; 560, lead screw;
[0032] 600, wiping unit; 610, fixed seat; 620, gland; 630, mounting slot; 640, pressing head; 650, adjusting hole; 660, leakage hole;
[0033] 700, wind blowing unit. DETAILED DESCRIPTION
[0034] In order to make the above objectives, features and advantages of the present application more apparent, specific embodiments of the present application will be described in detail with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. It will be apparent, however, to one skilled in the art that the present application can be practiced without using some or all of these specific details. In other instances, well-known process steps have not been described in detail in order to avoid unnecessarily obscuring the present application. The present application is not limited to the specific embodiments described herein, but can be practiced with modifications.
[0035] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. Like numbers refer to like elements throughout.
[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this description, the terms "may" and "can" include any one of, or all of, possible combination of the items that they describe.
[0037] Referring to Figures 1 to 4 A diamond busbar washing machine, comprising a pay-off unit 100, an electrolysis unit 200, a cleaning unit 300, a drying unit 400 and a take-up unit 500 arranged in sequence along a cleaning direction, a wiping unit 600 is arranged between the electrolysis unit 200 and the cleaning unit 300 and between the cleaning unit 300 and the drying unit 400, the wiping unit 600 comprises a fixed seat 610, a gland 620 and a wiping element (not shown in the figure), the fixed seat 610 is provided with a mounting slot 630, the gland 620 is provided with a pressing head 640 corresponding to the mounting slot 630, the wiping element is arranged in the mounting slot 630, one side of the gland 620 is hinged to one side of the fixed seat 610, the other side covers the fixed seat 610, and the pressing head 640 presses the wiping element in the mounting slot 630.
[0038] Specifically, in the embodiment, when the diamond busbar is cleaned and whitened, the diamond busbar is unwound by the unwinding unit 100, and then is wound by the electrolysis unit 200, the cleaning unit 300, the drying unit 400 and the winding unit 500 in sequence. The diamond busbar is electrolytically cleaned by the electrolysis unit 200, ultrasonically cleaned by the cleaning unit 300, and dried on the surface by the drying mechanism 400. After the diamond busbar is cleaned by the electrolysis unit 200, the surface of the diamond busbar is covered with electrolyte and a small amount of graphite milk which is not completely cleaned. In order to avoid bringing these substances into the cleaning unit 300, a wiping unit 600 is arranged at the rear side of the electrolysis unit 200 along the cleaning direction. The diamond busbar cleaned by the electrolysis unit 200 is conveyed from the mounting groove 630 of the fixing seat 610 of the wiping unit 600, and a wiping member (not shown in the figure) is placed in the mounting groove 630. When the diamond busbar is conveyed, the wiping member wipes off the electrolyte and the graphite milk which is not completely cleaned on the surface of the diamond busbar, so that the surface of the diamond busbar conveyed to the cleaning unit 300 is dry and clean, the cleaning liquid in the cleaning unit 300 is not affected, and the cleaning effect of the diamond busbar is ensured.
[0039] In order to better ensure the cleaning effect, a wiping unit 600 is also arranged at the front side of the cleaning unit 300 along the cleaning direction. The wiping unit 600 at the rear side of the electrolysis unit 200 and the wiping unit 600 at the front side of the cleaning unit 300 realize double wiping, so that the surface of the diamond busbar can be better wiped to ensure the subsequent cleaning effect. The wiping member in the embodiment can be made of cotton, sponge, cloth or any other material, and the material is not limited herein.
[0040] Similarly, after the diamond busbar is cleaned by the cleaning unit 300, the surface of the diamond busbar is covered with cleaning liquid. When the diamond busbar is conveyed to the drying unit 400 for drying, the surface of the diamond busbar is covered with cleaning liquid, so that the drying time of the diamond busbar is increased, and the overall cleaning efficiency of the diamond busbar is affected. Therefore, a wiping unit 600 is also arranged at the rear side of the cleaning unit 300 along the cleaning direction. The diamond busbar cleaned by the cleaning unit 300 is conveyed from the mounting groove 630 of the fixing seat 610 of the wiping unit 600. When the diamond busbar is conveyed, the wiping member in the mounting groove 630 wipes off the cleaning liquid on the surface of the diamond busbar, so that the surface of the diamond busbar conveyed to the drying unit 400 is dry and clean. In this way, the drying time of the diamond busbar by the drying unit 400 is reduced, and the overall cleaning efficiency of the diamond busbar is improved.
[0041] In addition, after the wiping member wipes the diamond bus for a period of time, a large amount of electrolyte or cleaning liquid is absorbed. In order to improve the utilization rate of the wiping member and ensure the wiping effect, a leakage hole 660 is provided at the bottom of the installation groove 630. The electrolyte and cleaning liquid absorbed by the wiping member will be discharged outward along the leakage hole 660, thereby prolonging the service life of the wiping member and ensuring the wiping effect.
[0042] In order to facilitate replacement of the wiping member, one side of the gland 620 is hinged to one side of the fixed seat 610 in the embodiment. Therefore, the other side of the gland 620 can be opened, the wiping member in the installation groove 630 can be taken out, and a new wiping member can be placed. After placement, the gland 620 is closed, and the pressing head 640 of the gland 620 presses and fixes the wiping member in the installation groove 630. In this way, the replacement and placement of the wiping member are convenient and simple.
[0043] Further, in order to facilitate the fixing and installation of the wiping unit 600, adjusting holes 650 are provided on both sides of the fixed seat 610. The adjusting holes 650 are long waist-shaped holes. The adjusting holes 650 can realize the installation and fixation of the wiping unit 600 and can adjust the height of the wiping unit 600 installed through the adjusting holes 650. The installation groove 630 cooperates with the conveying height of the diamond bus.
[0044] Please refer to Figure 5 In order to realize automatic conveying of the diamond bus, the unwinding unit 100 in the embodiment includes an unwinding frame 110, an unwinding motor 120, and an unwinding wheel 130. The unwinding motor 120 and the unwinding wheel 130 are arranged on the unwinding frame 110, and the unwinding motor 120 is connected with the unwinding wheel 130. The unwinding motor 120 drives the unwinding wheel 130 to rotate, thereby conveying the diamond bus. During automatic conveying, the diamond bus is installed on the unwinding wheel 130, and the unwinding motor 120 is started. The unwinding motor 120 drives the unwinding wheel 130 to rotate. The unwinding wheel 130 conveys the diamond bus during rotation, thereby realizing automatic conveying of the diamond bus and improving the efficiency of the diamond bus during cleaning.
[0045] Please refer to Figure 6In the embodiment, in order to realize the electrolytic cleaning of the diamond busbar, the electrolytic unit 200 comprises an electrolytic box 210 and electrolytic conveying channels 220, the electrolytic box 210 is filled with electrolyte, and a plurality of electrolytic conveying channels 220 are arranged side by side in the electrolytic box 210, the wiping unit 600 is installed on the side wall of the electrolytic box 210 and located at the conveying tail end of the electrolytic conveying channel 220. When the diamond busbar is conveyed to the electrolytic unit 200, it will be conveyed along the electrolytic conveying channel 220, and the surface of the diamond busbar will be chemically reacted by the electrolyte to corrode the oxidation layer (graphite milk), so as to realize the electrolytic cleaning of the diamond busbar. After cleaning, the surface of the diamond busbar is wiped by the wiping unit 600 to avoid taking the residual electrolyte and incomplete cleaning graphite milk to the cleaning unit 300, and to ensure the cleaning effect of the diamond busbar.
[0046] Please refer to Figure 7 When the diamond busbar is cleaned by electrolysis, it needs to be further cleaned by the cleaning unit 300, so the cleaning unit 300 in the embodiment comprises a cleaning box 310, an ultrasonic cleaning tank 320 and a water tank 330, the ultrasonic cleaning tank 320 and the water tank 330 are installed in the cleaning box 310 respectively, and the ultrasonic cleaning tank 320 is located in front of the water tank 330 along the cleaning direction, and the cleaning box 310 is filled with cleaning liquid, and the wiping unit 600 is installed on the two side walls of the cleaning box 310. When the diamond busbar is conveyed to the cleaning unit 300, it will be wiped again by the wiping unit 600 for the second time to ensure that the electrolyte and graphite milk are not taken into the ultrasonic cleaning tank 320, so as to improve the cleaning effect of the diamond busbar by the cleaning unit 300. The diamond busbar conveyed to the cleaning unit 300 will be ultrasonically cleaned by the ultrasonic cleaning tank 320 and then cleaned by the water tank 330, forming electrolytic cleaning-ultrasonic cleaning-water cleaning, realizing multiple cleaning, so as to ensure the cleaning effect of the diamond busbar. After water cleaning, the diamond busbar will be wiped for the third time by the wiping unit 600 to wipe off the cleaning liquid on the surface of the diamond busbar, so that the diamond busbar will reduce the drying time when it is conveyed to the drying unit 400, thereby improving the efficiency.
[0047] Please refer to Figure 8, in order to realize the automatic drying of the diamond bus, the drying unit 400 in the embodiment includes an oven 410 and a heating plate 420, the heating plate 420 is arranged in the oven 410, and the oven 410 also has a coverable oven cover plate 430. When the diamond bus is cleaned by the cleaning unit 300 and wiped by the wiping unit 600, it is transported into the oven 410 and dried quickly by the heating plate 420 in the oven 410, and the oven cover plate 430 can be closed when the diamond bus is baked, so as to improve the safety performance and ensure the drying quality.
[0048] In addition, a blowing unit 700 is also arranged between the cleaning unit 300 and the drying unit 400, and the blowing unit 700 is located below the wiping unit 600. The surface of the diamond bus is blown by the blowing unit 700 in advance, which can better ensure that the surface of the diamond bus is free of residual cleaning liquid, thereby speeding up the drying speed of the diamond bus.
[0049] Finally, please refer to Figure 9 In order to realize the automatic winding and arranging of the diamond bus, the winding unit 500 in the embodiment includes a fixed seat 510, a moving seat 520, a winding motor 530 and a winding wheel 540. The fixed seat 510 is provided with a moving motor 550 and a lead screw 560, and the moving seat 520 is connected with the lead screw 560. The winding motor 530 and the winding wheel 540 are arranged on the moving seat 520 respectively, and the winding wheel 540 is connected with the winding motor 530. The winding motor 530 drives the winding wheel 540 to rotate, thereby winding the diamond bus. When the diamond bus is wound, it is first transported to the winding wheel 540, and the winding wheel 540 rotates under the drive of the winding motor 530, thereby realizing the winding of the diamond bus. During the winding process of the winding wheel 540, the moving motor 550 drives the lead screw 560 to rotate, and the lead screw 560 rotates to drive the moving seat 520 to move, so that the winding motor 530 and the winding wheel 540 move, realizing the winding and moving of the winding wheel 540. Finally, the automatic winding and arranging of the diamond bus are realized, thereby improving the overall cleaning efficiency of the diamond bus.
[0050] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Any person skilled in the art can smoothly implement the present application according to the drawings shown in the specification and the above description; however, any person skilled in the art can make some changes, modifications and equivalent changes within the scope of the technical scheme of the present application by using the above disclosed technical content, and the equivalent embodiments of the present application are still within the protection scope of the technical scheme of the present application.
Claims
1. A diamond wire washing machine, comprising a pay-off unit, an electrolysis unit, a cleaning unit, a drying unit and a take-up unit arranged in sequence along a cleaning direction, characterized in that: The wiping unit is arranged between the electrolysis unit and the cleaning unit and between the cleaning unit and the drying unit. The wiping unit comprises a fixing seat, a pressing cover and a wiping member. The fixing seat is provided with a mounting groove. The pressing cover is provided with a pressing head corresponding to the mounting groove. The wiping member is arranged in the mounting groove. One side of the pressing cover is hinged to one side of the fixing seat. The other side of the pressing cover covers the fixing seat and the pressing head presses the wiping member in the mounting groove.
2. The diamond wire whitening machine according to claim 1, characterized in that: The fixing seat is provided with adjusting holes on both sides for fixing installation.
3. The diamond wire whitening machine according to claim 1, characterized in that: The bottom of the mounting groove is provided with a leakage hole.
4. The diamond wire whitening machine of claim 1, wherein: The wiping member is made of cotton, sponge or cloth.
5. The diamond wire washing machine according to claim 1, characterized in that: The pay-off unit comprises a pay-off frame, a pay-off motor and a pay-off wheel. The pay-off motor and the pay-off wheel are arranged on the pay-off frame. The pay-off motor is connected to the pay-off wheel. The pay-off motor drives the pay-off wheel to rotate, thereby conveying the diamond wire bus.
6. The diamond wire whitening machine of claim 1, wherein: The electrolysis unit comprises an electrolysis box and electrolysis conveying channels. The electrolysis box is filled with electrolyte. A plurality of electrolysis conveying channels are arranged side by side in the electrolysis box. The wiping unit is arranged on the side wall of the electrolysis box and located at the conveying tail end of the electrolysis conveying channels.
7. The diamond wire whitening machine of claim 1, wherein: The cleaning unit comprises a cleaning box, an ultrasonic cleaning tank and a water passing tank. The ultrasonic cleaning tank and the water passing tank are arranged in the cleaning box. The ultrasonic cleaning tank is located in front of the water passing tank along the cleaning direction. The ultrasonic cleaning tank and the water passing tank are filled with cleaning liquid. The wiping unit is arranged on both side walls of the cleaning box.
8. The diamond wire whitening machine of claim 1, wherein: The drying unit comprises an oven and a heating plate. The heating plate is arranged in the oven. The oven is also provided with a coverable oven cover plate.
9. The diamond wire whitening machine of claim 1, wherein: The take-up unit comprises a fixing seat, a moving seat, a take-up motor and a take-up wheel. The fixing seat is provided with a moving motor and a lead screw. The moving seat is connected to the lead screw. The take-up motor and the take-up wheel are arranged on the moving seat. The take-up wheel is connected to the take-up motor. The take-up motor drives the take-up wheel to rotate, thereby winding the diamond wire bus.
10. The diamond wire washing machine according to claim 1, characterized in that: The blowing unit is arranged between the cleaning unit and the drying unit and located below the wiping unit.