Double-station spraying cleaning machine
By designing a dual-station spray cleaning machine and adopting an automated conveying and rotating spraying mechanism, the problem of difficult manual cleaning of heavy parts has been solved, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423048264.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Mass-produced heavy parts are difficult to clean manually. Inadequate cleaning affects production efficiency and product performance, and is time-consuming and labor-intensive.
Design a dual-station spray cleaning machine with two cleaning chambers arranged side by side, equipped with a workpiece placement platform, a conveying mechanism, a spraying mechanism and a lifting door. The workpiece is moved by the conveying mechanism and the spraying mechanism rotates to spray and clean, thus achieving automated cleaning.
It achieves automated cleaning, reduces manual operation, improves production efficiency, ensures thorough cleaning, and enhances product performance.
Smart Images

Figure CN223602979U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to machine adds industry, concretely says a kind of double-station spray cleaning machine, the equipment is applicable to the cleaning work of internal impurity of machine processing industry, clean the fine impurity remaining on the inside and outside surface of product, avoid the adverse caused by later assembly. BACKGROUND
[0002] Current product belongs to large-scale production in large quantities, and the size of component appearance is larger and weight is heavier, and it is not easy to clean up artificially, and cleaning not in place seriously affects later installation work and the excellent performance of product, due to large quantity and heavy single piece, and each product needs to be cleaned separately to ensure the qualification of each product, while cleaning more surface parts, and artificial cleaning leads to great time and effort, greatly affects production efficiency, and product is heavy, and manual cleaning is difficult, and time and manpower consumption are higher. Therefore, a spray cleaning machine capable of automatic cleaning needs to be designed. SUMMARY
[0003] In order to overcome the problems in the above, the application provides a double-station spray cleaning machine, which minimizes manual operation. The problem caused by cleaning is solved. Time and labor are saved, and production efficiency and the excellent performance of the product are improved.
[0004] To achieve the above object, the utility model adopts the technical scheme of: double-station spray cleaning machine, including two cleaning chambers arranged side by side, and the two cleaning chambers are provided with a workpiece placing table on one side;
[0005] The workpiece placing table is installed at the bottom of the conveying mechanism, and the conveying mechanism is used to move the workpiece placing table into the cleaning chamber;
[0006] The cleaning chamber is provided with a lifting door on the side close to the workpiece placing table;
[0007] The cleaning chamber is provided with a spraying mechanism, and the top of the cleaning chamber is provided with a motor, the output shaft of the motor is connected with the spraying mechanism, and the spraying mechanism is driven to rotate;
[0008] The spraying mechanism is provided with a plurality of nozzles;
[0009] The spraying mechanism is connected with a booster pump, a centrifugal pump and a filter box body in sequence through a pipeline, and the filter box body is filled with cleaning liquid.
[0010] Further, the top of the cleaning chamber is provided with a lifting cylinder for controlling the lifting of the lifting door.
[0011] Further, the centrifugal pump is arranged on the side away from the workpiece placing table.
[0012] Further, the conveying mechanism is a chain.
[0013] Further, the cleaning chamber is provided with a control panel which is rotatably installed on the cleaning chamber.
[0014] Further, the spraying mechanism comprises a transverse spraying pipe and a longitudinal spraying pipe; the longitudinal spraying pipe is connected with two ends of the transverse spraying pipe; the transverse spraying pipe is provided with downward nozzles; and the longitudinal spraying pipe is provided with opposite nozzles.
[0015] Further, the bottom of the cleaning chamber is connected with the filter box through a pipeline.
[0016] Compared with the prior art, the double-station spraying cleaning machine has the advantages that:
[0017] Since the product is heavy and has many parts with adhered impurities, the cleaning is complicated and time-consuming, and manual cleaning cannot guarantee that each part is cleaned in time. The device solves the problem in time, and manual operation only needs to place the product and press the start button, which greatly saves manpower and material resources and improves the production efficiency and the quality of the product. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 A whole structure diagram of the double-station spraying cleaning machine is provided.
[0019] Figure 2 A front view of the double-station spraying cleaning machine is provided.
[0020] Figure 3 A side cross section A-A view of the double-station spraying cleaning machine is provided.
[0021] Figure 4 A front and back cross section B-B view of the double-station spraying cleaning machine is provided.
[0022] Figure 5 A top view of the double-station spraying cleaning machine is provided.
[0023] The double-station spraying cleaning machine comprises a cleaning chamber 1, a workpiece placing table 2, a conveying mechanism 3, a lifting door 4, a spraying mechanism 5, a transverse spraying pipe 501, a longitudinal spraying pipe 502, a motor 6, a nozzle 7, a booster pump 8, a filter box 9, a lifting air cylinder 10, a V-shaped belt 11, a rotating shaft 12, a centrifugal pump 13, a control panel 14 and a transmission motor 15. DETAILED DESCRIPTION
[0024] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only a part of the embodiments of the utility model, and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.
[0025] As shown in Figures 1-5 The embodiment provides a double-station spray cleaning machine, which comprises two cleaning chambers 1 arranged side by side, and a workpiece placing table 2 is arranged on one side (the left side in the drawings) of each of the two cleaning chambers 1. Figure 1
[0026] The workpiece placing table 2 is installed at the bottom of a conveying mechanism 3, and in the embodiment, the conveying mechanism 3 is a chain, and the top of the workpiece placing table 2 is a supporting plate for placing products to be cleaned; the conveying mechanism 3 is used for horizontally moving the workpiece placing table 2 and the products to be cleaned into the cleaning chamber 1.
[0027] A lifting door 4 is arranged on the side of the cleaning chamber 1 close to the workpiece placing table 2; after the lifting door 4 is lifted, the conveying mechanism 3 drives the workpiece placing table 2 and the products to be cleaned to move into the cleaning chamber 1, and then the lifting door is lowered to close the cleaning chamber 1, so that cleaning liquid is prevented from flowing out during cleaning.
[0028] A spraying mechanism 5 is arranged in the cleaning chamber 1, and a motor 6 is arranged at the top of the cleaning chamber 1; the output shaft of the motor 6 is connected with a rotating shaft 12 at the top of the spraying mechanism 5 through a V-shaped belt 11, and the spraying mechanism 5 is driven to rotate around the Y axis (i.e., rotate around the vertical axis) through the rotation of the motor, so that the products to be cleaned are cleaned all around.
[0029] A plurality of nozzles 7 are arranged on the spraying mechanism 5, and the nozzles 7 are arranged towards the products to be cleaned on the workpiece placing table 2.
[0030] The spraying mechanism 5 is connected with a booster pump 8, a centrifugal pump 13 and a filter box 9 in sequence through pipelines; the filter box 9 contains cleaning liquid, the filtered cleaning liquid in the filter box 9 is pumped out through the centrifugal pump 13, and the cleaning liquid is sprayed out from the spraying mechanism 5 under the pressure of the booster pump 8, so that the products are cleaned; the filter box 9 and the centrifugal pump 13 are arranged on the side far away from the workpiece placing table 2.
[0031] A lifting cylinder 10 is arranged at the top of the cleaning chamber 1 and is used for controlling the lifting of the lifting door 4; the products to be cleaned are placed manually, a button is started, a transmission motor 15 drives the supporting plate through a chain to realize the automatic cleaning work of the products to be cleaned into the cleaning chamber 1, and the spraying mechanism 5 is rotated to clean the impurities on each part of the products to be cleaned.
[0032] In another embodiment of the present application, the cleaning chamber 1 is rotatably installed with a control panel 14, through which the temperature of the cleaning agent and liquid level alarm are controlled.
[0033] In another embodiment of the present application, the spraying mechanism 5 comprises a transverse spraying pipe 501 and a longitudinal spraying pipe 502; the longitudinal spraying pipe 502 is connected with both ends of the transverse spraying pipe 501, so that the transverse spraying pipe 501 is located above the product to be cleaned, the longitudinal spraying pipe 502 is located on both sides of the product to be cleaned, and the longitudinal spraying pipe 502 extends downward to approach the bottom surface of the product to be cleaned but does not contact the workpiece placing table 2; the transverse spraying pipe 501 is provided with downward nozzles 7; the longitudinal spraying pipe 502 is provided with opposite nozzles 7, i.e. toward the product to be cleaned, through the transverse spraying pipe 501, the longitudinal spraying pipe 502 and the nozzles 7, the top and the periphery of the product to be cleaned can be fully cleaned, and dead angles are avoided.
[0034] In another embodiment of the present application, the bottom of the cleaning chamber 1 is connected with the filter box 9 through a pipeline, the waste liquid flows back from the bottom of the cleaning chamber 1 to the filter box 9, and after the impurities are filtered out, the cleaning liquid is recycled to clean the product through the centrifugal pump 13.
[0035] Working principle: the device can clean two products at the same time, first placed on the workpiece placing table 2 by manual, the start button controls the transmission motor 15 to rotate, under the driving of the chain, the workpiece placing table 2 enters the inside of the cleaning chamber 1, then the lifting door 4 is lowered and closed through the lifting cylinder 10, then the motor 6 drives the rotating shaft 12 to rotate under the synchronization of the V-shaped belt 11, at the same time, the nozzles 7 spray the cleaning liquid in the filter box 9 through the booster pump 8 under the driving of the centrifugal pump 13, the spraying mechanism 5 continuously rotates and sprays in the set time, so that the impurities on the surface of the product are removed, after the spraying is completed, the centrifugal pump 13 stops working, at the same time, the motor 6 stops rotating to the original position, the lifting door 4 is lifted through the lifting cylinder 10, the workpiece placing table 2 is transmitted out through the transmission motor 15, and the new parts are placed and cleaned by the staff, so as to realize the reciprocating operation; two workstations work alternately and do not interfere with each other. The temperature of the cleaning agent and liquid level alarm are controlled through the control panel 14.
[0036] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A double station spray washer characterised in that: Including two cleaning rooms (1) arranged side by side, two cleaning rooms (1) are provided with workpiece placing table (2) on one side; The bottom of the workpiece placing table (2) is mounted on the conveying mechanism (3), and the conveying mechanism (3) is used for moving the workpiece placing table (2) into the cleaning room (1); The cleaning room (1) is provided with a lifting door (4) on the side close to the workpiece placing table (2); The cleaning room (1) is provided with a spraying mechanism (5), and the top of the cleaning room (1) is provided with a motor (6), the output shaft of the motor (6) is connected with the spraying mechanism (5), and the spraying mechanism (5) is driven to rotate; A plurality of nozzles (7) are arranged on the spraying mechanism (5). The spraying mechanism (5) is connected with the booster pump (8), the centrifugal pump (13) and the filter box (9) in sequence through pipelines, and the filter box (9) is filled with cleaning liquid.
2. The dual position spray washer of claim 1 wherein: The top of the cleaning room (1) is provided with a lifting cylinder (10) for controlling the lifting of the lifting door (4).
3. The dual position spray washer of claim 1 wherein: The centrifugal pump (13) is arranged on the side away from the workpiece placing table (2).
4. The dual position spray washer of claim 1 wherein: The conveying mechanism (3) is a chain.
5. The dual position spray washer of claim 1 wherein: The control panel (14) is rotatably mounted on the cleaning room (1).
6. The dual position spray washer of claim 1 wherein: The spraying mechanism (5) comprises a transverse spraying pipe (501) and a longitudinal spraying pipe (502); the longitudinal spraying pipe (502) is connected with both ends of the transverse spraying pipe (501); the transverse spraying pipe (501) is provided with downward nozzles (7); and the longitudinal spraying pipe (502) is provided with opposite nozzles (7).
7. The dual position spray washer of claim 1 wherein: The bottom of the cleaning room (1) is connected with the filter box (9) through pipelines.