Multifunctional flange rolling machine

Abstract

The utility model relates to the field of flange rolling machines, in particular to a multifunctional flange rolling machine which comprises a mounting box, a forming wheel arranged on the mounting box, a pressing wheel, an adjusting assembly used for adjusting the distance between the pressing wheel and the forming wheel and a driving mechanism arranged in the mounting box and used for driving the forming wheel to rotate. A plurality of forming grooves with different widths are formed in the forming wheel, a plurality of pressing grooves with different widths are formed in the pressing wheel, and the widths of the forming grooves and the pressing grooves which are located on the same horizontal plane are the same. According to the rolling device, rolling machining can be conveniently conducted on profiles with different thicknesses and different widths, a forming wheel and a pressing wheel do not need to be manually replaced, the labor intensity of workers is reduced, and the machining efficiency of the profiles is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of flange coiling machine, in particular to a multifunctional flange coiling machine. BACKGROUND

[0002] The flange coiling machine is a mechanical device for manufacturing flanges, which has obvious advantages in volume and energy consumption compared with the traditional flange manufacturing process, and is more energy-saving and environmentally friendly.

[0003] The existing flange coiling machine needs to manually replace different types of forming wheels and pressing wheels when processing different sizes of profiles, which increases the labor intensity of workers and reduces the working efficiency of the flange coiling machine. CONTENT OF THE UTILITY MODEL

[0004] In order to solve the above technical problems, the present application provides a multifunctional flange coiling machine.

[0005] The multifunctional flange coiling machine provided by the present application adopts the following technical scheme:

[0006] The multifunctional flange coiling machine comprises a mounting box, a forming wheel arranged on the mounting box, a pressing wheel, an adjusting assembly for adjusting the distance between the pressing wheel and the forming wheel, and a driving mechanism arranged in the mounting box for driving the forming wheel to rotate; a plurality of forming grooves with different widths are formed on the forming wheel, a plurality of pressing grooves with different widths are formed on the pressing wheel, and the forming grooves and the pressing grooves on the same horizontal plane have the same width.

[0007] By adopting the above technical scheme, the plurality of forming grooves with different widths on the forming wheel and the plurality of pressing grooves with different widths on the pressing wheel enable the forming wheel and the pressing wheel to process profiles with different thicknesses, without the need for manual replacement of the forming wheel and the pressing wheel. Different widths of profiles can be processed by adjusting the distance between the pressing wheel and the forming wheel through the adjusting assembly, thereby improving the flexible adaptability of the multifunctional coiling machine, reducing the labor intensity of workers, and improving the working efficiency of coiling processing of profiles with different sizes.

[0008] Preferably, the adjusting assembly comprises a mounting seat arranged on the mounting box, a hydraulic cylinder arranged on the mounting seat, and a mounting piece for mounting the pressing wheel, wherein the mounting piece is connected with the telescopic end of the hydraulic cylinder.

[0009] By adopting the above technical scheme, the hydraulic cylinder pushes the pressing wheel on the mounting piece to move, thereby changing the gap between the pressing wheel and the forming wheel, and enabling the multifunctional coiling machine to process profiles with different widths.

[0010] Preferably, a mounting sliding groove is formed on the mounting box, and the mounting piece is in sliding connection with the mounting sliding groove.

[0011] By adopting the technical scheme, the installation piece is limited by the installation groove, thereby improving the stability during movement and compression of the compression wheel.

[0012] Preferably, the installation piece comprises an installation block connected with the telescopic end of the hydraulic cylinder, two installation plates respectively arranged on two sides of the installation block, and an installation shaft arranged between the two installation plates, and the compression wheel is rotationally connected with the installation shaft.

[0013] By adopting the technical scheme, the two ends of the installation shaft are connected with the installation plates, thereby improving the installation stability of the installation shaft, and further improving the installation stability of the compression wheel.

[0014] Preferably, a first connecting rod is arranged on the installation block, a second connecting rod is arranged on the telescopic end of the hydraulic cylinder, a threaded hole is arranged on the first connecting rod, and the second connecting rod is threadedly connected with the threaded hole.

[0015] By adopting the technical scheme, the hydraulic cylinder is detachably connected with the first connecting rod on the installation block through the second connecting rod, thereby facilitating dismounting, replacement and maintenance of the installation piece and the compression wheel, and further improving the installation and dismounting efficiency of the installation piece and the compression wheel.

[0016] Preferably, the driving mechanism comprises a driving motor arranged on the installation box, a gear box in transmission connection with the driving motor, and a speed reduction assembly in transmission connection with the gear box, and the speed reduction assembly is in transmission connection with the forming wheel.

[0017] By adopting the technical scheme, the driving motor drives the forming wheel to rotate through the gear box and the speed reduction assembly, thereby performing the roll forming processing on the profile.

[0018] Preferably, the speed reduction assembly comprises a driving shaft in transmission connection with the gear box, a first gear arranged on the driving shaft, a driven shaft in fixed connection with the forming wheel, and a second gear arranged on the driven shaft, and the first gear is in meshing connection with the second gear.

[0019] By adopting the technical scheme, the driving motor drives the driving shaft to rotate through the gear box, the driving shaft drives the second gear and the driven shaft to rotate through the first gear, the driven shaft drives the forming wheel to rotate, and the forming wheel cooperates with the compression wheel to perform the roll forming processing on the profile.

[0020] Preferably, a support plate is arranged in the installation box, one end of the driving shaft is in rotational connection with the support plate, the other end is in rotational connection with the installation box, one end of the driven shaft is in rotational connection with the support plate, and the other end extends out of the installation box and is in rotational connection with the installation box.

[0021] By adopting the technical scheme, the installation stability and transmission stability of the driving shaft and the driven shaft are improved by the support plate, thereby improving the stability of the rotating process of the forming wheel.

[0022] To sum up, the present application has the following beneficial technical effects:

[0023] 1. The present application sets multiple forming grooves with different widths on the forming wheel and sets multiple pressing grooves with different widths on the pressing wheel, so that the profiled material with different thicknesses can be processed without manually replacing the forming wheel and the pressing wheel, thereby reducing the labor intensity of the workers and improving the working efficiency of the profiled material with different thicknesses.

[0024] 2. The present application adjusts the distance between the pressing wheel and the forming wheel by moving the pressing wheel on the mounting member through the hydraulic cylinder, so that the forming wheel and the pressing wheel can process profiled materials with different widths, and the adjustment method is simple and convenient, thereby improving the working efficiency of the profiled materials with different widths. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 is a partial cross-sectional structure schematic diagram of the multifunctional flange roll forming machine provided by the embodiment of the present application;

[0026] Figure 2 is Figure 1 an enlarged schematic diagram of part A in FIG. 1;

[0027] Figure 3 is Figure 1 an enlarged schematic diagram of part B in FIG. 1;

[0028] Figure 4 is a top view structure schematic diagram of the multifunctional flange roll forming machine provided by the embodiment of the present application.

[0029] MARKED FOR EXPLANATION: 1, mounting box; 11, mounting sliding groove; 12, support plate; 2, forming wheel; 21, forming groove; 3, pressing wheel; 31, pressing groove; 4, adjusting assembly; 41, mounting seat; 42, hydraulic cylinder; 43, mounting member; 431, mounting block; 432, mounting plate; 433, mounting shaft; 434, first connecting rod; 435, second connecting rod; 436, threaded hole; 5, driving mechanism; 51, driving motor; 511, shaft coupling; 52, gear box; 53, speed reduction assembly; 531, driving shaft; 532, first gear; 533, driven shaft; 534, second gear. DETAILED DESCRIPTION

[0030] The following will be combined with the Figures 1-4 The present application will be further described in detail.

[0031] The embodiment of the application discloses a multifunctional flange roll forming machine.

[0032] Referring to Figure 1 and Figure 2 A multifunctional flange roll forming machine comprises a mounting box 1, a forming wheel 2 arranged on the mounting box 1, a pressing wheel 3, an adjusting assembly 4 for adjusting the distance between the pressing wheel 3 and the forming wheel 2 and a driving mechanism 5 arranged in the mounting box 1 and used for driving the forming wheel 2 to rotate. A plurality of forming grooves 21 with different widths are arranged on the forming wheel 2, a plurality of pressing grooves 31 with different widths are arranged on the pressing wheel 3, and the forming grooves 21 and the pressing grooves 31 on the same horizontal plane have the same width.

[0033] Referring to Figure 1 and Figure 4 The adjusting assembly 4 comprises a mounting seat 41 fixedly arranged on the mounting box 1, a hydraulic cylinder 42 fixedly arranged on the mounting seat 41 and a mounting piece 43 used for mounting the pressing wheel 3, and the mounting piece 43 is connected with the telescopic end of the hydraulic cylinder 42. A mounting sliding groove 11 is arranged on the mounting box 1, and the mounting piece 43 is slidingly connected with the mounting sliding groove 11.

[0034] Referring to Figure 1 , Figure 3 and Figure 4 The mounting piece 43 comprises a mounting block 431 connected with the telescopic end of the hydraulic cylinder 42, two mounting plates 432 fixedly arranged on the two sides of the mounting block 431 respectively and a mounting shaft 433 fixedly arranged between the two mounting plates 432, and the pressing wheel 3 is rotationally connected with the mounting shaft 433 through a bearing.

[0035] A first connecting rod 434 is fixedly arranged on the mounting block 431, a second connecting rod 435 is fixedly arranged on the telescopic end of the hydraulic cylinder 42, a threaded hole 436 is arranged on the first connecting rod 434, and the second connecting rod 435 is screwedly connected with the threaded hole 436.

[0036] The driving mechanism 5 comprises a driving motor 51 fixedly arranged on the mounting box 1, a gear box 52 in transmission connection with the driving motor 51, a speed reduction assembly 53 in transmission connection with the gear box 52 and in transmission connection with the forming wheel 2. The driving motor 51 is in transmission connection with the gear box 52 through a shaft coupling 511.

[0037] The speed reduction assembly 53 comprises a driving shaft 531 in transmission connection with the gear box 52, a first gear 532 fixedly arranged on the driving shaft 531, a driven shaft 533 fixedly connected with the forming wheel 2 and a second gear 534 fixedly arranged on the driven shaft 533, and the first gear 532 is in meshing connection with the second gear 534.

[0038] The support plate 12 is fixedly arranged in the mounting box 1, one end of the driving shaft 531 is rotatably connected with the support plate 12 through a bearing, the other end is rotatably connected with the mounting box 1 through a bearing, one end of the driven shaft 533 is rotatably connected with the support plate 12 through a bearing, the other end extends out of the mounting box 1 and is rotatably connected with the mounting box 1 through a bearing.

[0039] In the embodiment of the application, the number of the forming wheels 2, the driven shaft 533 and the second gear 534 is two, and the two forming wheels 2 are symmetrically arranged on both sides of the pressing wheel 3.

[0040] The implementation principle of the multifunctional flange coiling machine is that the plurality of forming grooves 21 of different widths on the forming wheel 2 and the plurality of pressing grooves 31 of different widths on the pressing wheel 3 enable the forming wheel 2 and the pressing wheel 3 to process profiles of various thicknesses, without manual replacement of the forming wheel 2 and the pressing wheel 3. The distance between the pressing wheel 3 and the forming wheel 2 is adjusted by the hydraulic cylinder 42, so that profiles of different widths can be coiled, thereby improving the flexible adaptability of the multifunctional flange coiling machine, without manual replacement of the forming wheel 2 and the pressing wheel 3, so that profiles of different sizes can be coiled, thereby improving the work efficiency of the profile coiling and reducing the labor intensity of the workers.

[0041] The above are preferred embodiments of the application, and do not limit the protection scope of the application, so that: any equivalent changes made according to the structure, shape, principle of the application should be covered within the protection scope of the application.

Claims

1. A multi-functional flange roll bender characterized by: The utility model provides a kind of installation box (1), setting on the installation box (1) is formed wheel (2), compaction wheel (3), the adjusting assembly (4) for adjusting the distance of compaction wheel (3) with the formed wheel (2) and setting in the driving mechanism (5) for driving the formed wheel (2) rotation of installation box (1);Multiple different width forming grooves (21) are opened in the formed wheel (2), multiple different width compaction grooves (31) are opened in the compaction wheel (3), the width of the forming groove (21) and the compaction groove (31) in the same horizontal plane is identical.

2. The multi-functional flange roll coining machine according to claim 1, wherein: The adjusting assembly (4) includes a mounting seat (41) disposed on the installation box (1), a hydraulic cylinder (42) disposed on the mounting seat (41), and a mounting member (43) for mounting the compaction wheel (3), wherein the mounting member (43) is connected with the telescopic end of the hydraulic cylinder (42).

3. The multi-functional flange roll coining machine according to claim 2, wherein: The installation box (1) is provided with a mounting sliding groove (11), and the mounting member (43) is in sliding connection with the mounting sliding groove (11).

4. The multi-functional flange roll coining machine according to claim 2, wherein: The mounting member (43) includes a mounting block (431) connected with the telescopic end of the hydraulic cylinder (42), two mounting plates (432) respectively disposed on both sides of the mounting block (431), and a mounting shaft (433) disposed between the two mounting plates (432), wherein the compaction wheel (3) is in rotational connection with the mounting shaft (433).

5. The multi-functional flange roll coining machine according to claim 4, wherein: The mounting block (431) is provided with a first connecting rod (434), the telescopic end of the hydraulic cylinder (42) is provided with a second connecting rod (435), a threaded hole (436) is opened in the first connecting rod (434), and the second connecting rod (435) is in threaded connection with the threaded hole (436).

6. The multi-functional flange roll bender according to claim 1, wherein: The driving mechanism (5) includes a driving motor (51) disposed on the installation box (1), a gear box (52) in transmission connection with the driving motor (51), and a speed reduction assembly (53) in transmission connection with the gear box (52), wherein the speed reduction assembly (53) is in transmission connection with the formed wheel (2).

7. The multi-functional flange roll coining machine according to claim 6, wherein: The speed reduction assembly (53) includes a driving shaft (531) in transmission connection with the gear box (52), a first gear (532) disposed on the driving shaft (531), a driven shaft (533) fixedly connected with the formed wheel (2), and a second gear (534) disposed on the driven shaft (533), wherein the first gear (532) is in meshing connection with the second gear (534).

8. The multi-functional flange roll coining machine according to claim 7, wherein: The installation box (1) is provided with a support plate (12), one end of the driving shaft (531) is in rotational connection with the support plate (12), the other end is in rotational connection with the installation box (1), one end of the driven shaft (533) is in rotational connection with the support plate (12), the other end extends out of the installation box (1) and is in rotational connection with the installation box (1).

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