Cutting device for carbon steel wire production and processing
By designing a cutting device for carbon steel wire production and processing, and utilizing the cooperation of a horizontal plate, a main sliding plate, and a clamping plate, the problems of wire cutting position offset and slippage were solved, achieving high-precision and high-efficiency wire cutting.
Patent Information
- Application Number
- CN202422678440.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Existing wire cutting devices are prone to cutting position deviation when the wire comes into contact with the cutter, and the smooth surface of the wire makes it difficult to control the cutting length, which reduces the accuracy and efficiency of wire cutting.
A cutting device for carbon steel wire production and processing was designed. Through the cooperation of a horizontal plate, a main sliding plate, a scale plate and a clamping plate, the device can stably clamp and fix the steel wire at the position to be cut. The scale plate and friction layer ensure the fixation of the moving end of the steel wire, avoiding positional displacement and slippage.
It enhances the precision and efficiency of wire cutting, ensures the accuracy and rapid adjustment of the wire cutting position, and avoids problems such as position deviation and slippage.
Smart Images
Figure CN223603349U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel wire production technology, specifically to a cutting device for carbon steel wire production and processing. Background Technology
[0002] Carbon steel contains approximately 0.05% to 0.70% carbon, with some varieties reaching as high as 0.90%. It can be divided into two categories: ordinary carbon structural steel and high-quality carbon structural steel. It has many uses and is used in large quantities, mainly in railways, bridges, various construction projects, manufacturing various metal components that bear static loads, as well as unimportant mechanical parts that do not require heat treatment and general welded parts. The main processes in the production of carbon steel wire include raw material selection, removal of iron oxide scale, drying, coating treatment, heat treatment, wire drawing, and plating treatment. However, existing wire cutting devices are prone to problems such as the wire rolling under force when it comes into contact with the cutter, resulting in a deviation in the cutting position and reducing the accuracy of wire cutting. Furthermore, because the wire has a small diameter and a smooth surface, it is easy for the wire to slip out of the worker's hand when the worker pulls the wire to determine the cutting length, thereby prolonging the time required for wire cutting and reducing the efficiency of wire cutting. Utility Model Content
[0003] To overcome the shortcomings of the existing technology, a cutting device for carbon steel wire production and processing is provided to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, a cutting device for carbon steel wire production and processing is provided, comprising: a worktable and a horizontal plate. A receiving groove is formed on the surface of the worktable, and a lifting groove is formed on the side of the receiving groove. A cylinder is fixedly connected to the bottom of the lifting groove via a through groove. A cutting motor is slidably connected to the lifting groove via a multi-stage telescopic rod of the cylinder. A cutting blade is movably connected to the receiving groove via the cutting motor. Simultaneously, a main sliding groove is formed on the upper surface of the worktable away from the cutting blade. A main sliding plate is slidably connected to the main sliding groove via a scale plate. An auxiliary plate is slidably connected to the upper surface of the main sliding plate via a main slider. Vertical plates are symmetrically connected to the lower surface of the horizontal plate. Moving grooves are symmetrically formed on both sides of the horizontal plate surface. Fixed blocks are symmetrically connected to the upper surface of the horizontal plate. A main motor is fixedly connected to one side of the fixed block, and an adjusting screw is movably connected to the other side of the fixed block via a bearing. A moving plate is slidably connected to the upper surface of the horizontal plate via a screw-connected adjusting screw. Moving blocks are symmetrically connected to the lower surface of the moving plate. A clamping plate is fixedly connected to the moving block through the moving groove, and a fastening layer is fixedly connected to the surface of the clamping plate.
[0005] Preferably, four sets of upright plates are fixedly connected to the upper surface of the workbench near the storage slot, and the four sets of upright plates are all square in structure. The horizontal plate fixedly connected to the upper surface of the four sets of upright plates is rectangular in structure, and the cross section formed by the combination of the horizontal plate and the upright plate is U-shaped.
[0006] Preferably, the two sets of moving slots symmetrically opened on both sides of the horizontal plate are both elongated structures, and the length of the horizontal plate is greater than the length of the moving slot. At the same time, the dimensions of the moving slot and the moving block are matched, and the moving plate fixedly connected to the moving block is elongated. The moving plate and the moving block are combined to form a U-shaped structure.
[0007] Preferably, the clamping plate fixedly connected to the lower end of the moving block has a square structure, the size of the clamping plate is smaller than the size of the upright plate, and the moving block and the clamping plate are combined to form a convex structure. At the same time, the fastening layer fixedly connected to the surface of the clamping plate has a square structure, while the side of the fastening layer away from the clamping plate has an inclined structure.
[0008] Preferably, the main slide groove on the upper surface of the worktable has a rectangular structure, and a positioning ring is fixedly connected to the end of the upper surface of the worktable away from the main slide groove. The positioning ring has a U-shaped structure, and the positioning ring and the main slide groove are located in the same vertical plane.
[0009] Preferably, the scale plate has a long strip structure, with scale lines on the upper surface of the scale plate, and a guide opening is opened on the surface of the main slide plate relative to the position of the scale plate. The size of the guide opening is adapted to the size of the scale plate, and the main slide plate has a rectangular structure, and the size of the main slide plate is adapted to the size of the main slide groove.
[0010] Preferably, the secondary slide groove on the upper surface of the main slide is elongated, with the length of the secondary slide groove equal to the length of the main slide. The cross-section of the secondary slide groove is an isosceles trapezoid, and the dimensions of the secondary slide groove and the main slide are matched. Meanwhile, the auxiliary plate fixedly connected to the main slide is square, and the friction layer fixedly connected to the surface of the auxiliary plate is square. The thickness of the friction layer is greater than the thickness of the auxiliary plate, and an anti-slip groove is provided on the side of the auxiliary plate away from the friction layer. The anti-slip groove is arc-shaped.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: Through the cooperation of the horizontal plate, main motor, adjusting screw, moving plate, moving block clamping plate and fastening layer, both ends of the steel wire to be cut can be clamped and fixed when the device is cutting the steel wire, thereby enhancing the stability of the steel wire to be cut position and avoiding the problem of position displacement of the steel wire due to force during the cutting process, ensuring the accuracy of steel wire cutting. At the same time, through the cooperation of the scale plate, main slide plate, main slider, auxiliary plate and friction layer, the fixing effect of the worker on the moving end of the steel wire can be effectively enhanced, thereby effectively reducing the probability of the steel wire accidentally slipping off, ensuring that the worker can quickly adjust the cutting length of the steel wire, thereby helping to improve the cutting efficiency of the device. Attached Figure Description
[0012] Figure 1 This is a front view schematic diagram of an embodiment of the present utility model.
[0013] Figure 2It is a side view schematic diagram of the embodiment of the utility model.
[0014] Figure 3 It is a top view schematic diagram of the embodiment of the utility model.
[0015] Figure 4 It is a front view schematic diagram of the main slide plate of the embodiment of the utility model.
[0016] In the figure: 1, workbench; 2, cutting knife; 3, air cylinder; 4, cutting motor; 5, binding ring; 6, fastening layer; 7, moving block; 8, cross plate; 9, adjusting screw rod; 10, moving plate; 11, scale plate; 12, main slide plate; 13, main slide block; 14, auxiliary plate; 15, clamping plate; 16, vertical plate; 17, main motor. DETAILED DESCRIPTION
[0017] Referring to Figures 1 to 4 As shown in the utility model provides a kind of cutting device for carbon steel wire production and processing, it includes: workbench 1 and cross plate 8, the surface of workbench 1 is equipped with storage groove, storage groove side is equipped with lifting groove, and lifting groove bottom is fixedly connected air cylinder 3 by through groove, and cutting motor 4 is slidably connected in lifting groove by the multistage telescopic rod of air cylinder 3, and cutting knife 2 is movably connected in storage groove by cutting motor 4, while the position of workbench 1 upper surface away from cutting knife 2 is equipped with main slide groove, and main slide plate 12 is slidably connected in main slide groove by scale plate 11, while the upper surface of main slide plate 12 is slidably connected auxiliary plate 14 by main slide block 13, the lower surface of cross plate 8 is symmetrically connected vertical plate 16, and two sides of the surface of cross plate 8 are symmetrically equipped with moving groove, while the upper surface of cross plate 8 is symmetrically connected fixed block, fixed block one side is fixedly connected main motor 17, and fixed block other side is movably connected adjusting screw rod 9 by bearing, and moving plate 10 is slidably connected on the upper surface of cross plate 8 by screwing adjusting screw rod 9, while the lower surface of moving plate 10 is symmetrically connected moving block 7, and moving block 7 is fixedly connected clamping plate 15 by passing through moving groove, while the surface of clamping plate 15 is fixedly connected fastening layer 6.
[0018] In the embodiment, the moving end of the carbon steel wire is sequentially threaded through the bundle positioning ring 5 and under the horizontal plate 8, so that the moving end of the carbon steel wire can be stopped on the upper surface of the main sliding plate 12. The worker presses the two sets of auxiliary plates 14, which extrude the two sides of the moving end of the carbon steel wire through the friction layer, thereby completing the fixation of the moving end of the carbon steel wire. Then the worker drives the moving end of the carbon steel wire and the main sliding plate 12 to move synchronously through the auxiliary plate 14, and can confirm the change of the cutting length of the carbon steel wire in real time through the scale line on the surface of the scale plate 11. After adjusting the cutting length of the carbon steel wire to the range, first start the switch of the main motor 17. The main motor 17 drives the adjusting screw rod 9 to rotate through the shaft coupling, and the adjusting screw rod 9 drives the corresponding moving block 7 and clamping plate 15 to move relative to each other through the two sets of moving plates 10 screwed, and then the clamping plate 15 extrudes and clamps the two sides of the carbon steel wire through the fastening layer 6, thereby completing the fixation of the two ends of the carbon steel wire to be cut. Start the switch of the cutting motor 4, the output shaft of the cutting motor 4 drives the fixedly connected cutting knife 2 to rotate, start the switch of the air cylinder 3, the multi-stage telescopic rod of the air cylinder 3 drives the cutting motor 4 and the cutting knife 2 to move upward synchronously, so that the cutting knife 2 can cut the carbon steel wire accordingly, thereby enhancing the precision of the device in cutting the carbon steel wire.
[0019] As a preferred embodiment, four sets of vertical plates 16 are fixedly connected to the upper surface of the workbench 1 near the storage groove, and the four sets of vertical plates 16 are square in structure. The horizontal plate 8 fixedly connected to the upper surface of the four sets of vertical plates 16 is rectangular in structure, and the cross section formed by the combination of the horizontal plate 8 and the vertical plate 16 is L-shaped.
[0020] In the embodiment, Figure 1 , Figure 2 and Figure 3 , the symmetrical arrangement of the four sets of vertical plates 16 can not only assist in enhancing the stability of the horizontal plate 8, but also avoid the interference of the vertical plate 16 with the lifting of the cutting knife 2, thereby ensuring that the device can smoothly cut the carbon steel wire.
[0021] As a preferred embodiment, the two sets of moving grooves symmetrically opened on both sides of the horizontal plate 8 are long strip-shaped in structure, and the length of the horizontal plate 8 is greater than the length of the moving groove. The size of the moving groove and the moving block 7 is matched, and the moving plate 10 fixedly connected to the moving block 7 is long strip-shaped in structure. The combination of the moving plate 10 and the moving block 7 forms an L-shaped structure.
[0022] In the embodiment, Figure 1 and Figure 2 , the size of the moving groove and the moving block 7 is matched, thereby assisting in enhancing the stability of the moving plate 10 and the moving block 7 when moving, avoiding the rotation of the moving plate 10 with the rotation of the adjusting screw rod 9, and limiting the movement range of the moving plate 10 and the moving block 7.
[0023] In a preferred embodiment, the clamping plate 15 fixedly connected to the lower end of the movable block 7 has a square structure. The size of the clamping plate 15 is smaller than the size of the upright plate 16. The movable block 7 and the clamping plate 15 are combined to form a convex structure. Meanwhile, the fastening layer 6 fixedly connected to the surface of the clamping plate 15 has a square structure, and the side of the fastening layer 6 away from the clamping plate 15 has an inclined structure.
[0024] In this embodiment, as Figure 1 , Figure 2 and Figure 3 The clamping plate 15 and the moving block 7 are fixedly connected. Then, the moving plate 10 drives multiple sets of clamping plates 15 to move synchronously through the moving block 7, thereby improving the clamping and fixing efficiency of the clamping plate 15 on the carbon steel wire. At the same time, the fastening layer 6 is made of soft rubber, and the lower end of the inclined surface of the fastening layer 6 is inclined towards the clamping plate 15. Therefore, when the clamping plate 15 restricts the movement of the carbon steel wire in the horizontal plane through the fastening layer 6, the inclined surface structure of the fastening layer 6 can also help restrict the movement of the carbon steel wire in the vertical plane, ensuring that the carbon steel wire can always be in contact with the upper surface of the workbench 1, thereby helping to improve the cutting accuracy of the cutting blade 2 on the carbon steel wire.
[0025] In a preferred embodiment, the main slide groove on the upper surface of the worktable 1 has a rectangular structure, and the end of the upper surface of the worktable 1 away from the main slide groove is fixedly connected to the binding ring 5, which has a U-shaped structure, and the binding ring 5 and the main slide groove are located in the same vertical plane.
[0026] In this embodiment, as Figure 1 , Figure 2 and Figure 3 The main slide and the positioning ring 5 are collinear, which ensures that the carbon steel wire can be placed in a straight line on the surface of the worktable 1, thereby improving the accuracy of the carbon steel wire cutting length. The positioning ring 5 can also prevent the carbon steel wire from shifting position when it moves on the surface of the worktable 1, making it easier to adjust the carbon steel wire cutting length.
[0027] In a preferred embodiment, the scale plate 11 has a long strip structure, and scale lines are formed on the upper surface of the scale plate 11. The main slide plate 12 has a guide opening corresponding to the position of the scale plate 11. The guide opening is adapted to the size of the scale plate 11. The main slide plate 12 has a rectangular structure, and the size of the main slide plate 12 is adapted to the size of the main slide groove.
[0028] In this embodiment, as Figure 1 and Figure 3 The scale plate 11 can limit the movement range of the main slide plate 12 and help enhance the stability of the main slide plate 12 when it moves in the main slide groove. At the same time, the scale lines on the surface of the scale plate 11 can help workers quickly identify changes in the cutting length of carbon steel wire and improve the efficiency of carbon steel wire cutting.
[0029] As a preferred embodiment, the sub-slots on the upper surface of the main sliding plate 12 are in a long strip structure, the length of the sub-slots is equal to the length of the main sliding plate 12, and the cross section of the sub-slots is in an isosceles trapezoidal structure, and the size of the sub-slots and the main sliding block 13 is matched, and the auxiliary plate 14 fixedly connected with the main sliding block 13 is in a square structure, and the friction layer fixedly connected with the surface of the auxiliary plate 14 is in a square structure, the thickness of the friction layer is greater than the thickness of the auxiliary plate 14, and the side of the auxiliary plate 14 away from the friction layer is provided with an anti-skid groove in an arc surface structure.
[0030] In this embodiment, as Figure 1 , Figure 3 and Figure 4 , the friction layer can be made of soft rubber material, so that the auxiliary plate 14 can enhance the stability of clamping and fixing the carbon steel wire through the friction layer, and the size of the main sliding block 13 and the sub-slots is matched, which can assist to enhance the stability of the main sliding block 13 and the auxiliary plate 14 during movement, so as to avoid the auxiliary plate 14 from being accidentally separated from the main sliding plate 12, and the anti-skid groove is provided, so as to facilitate the workers to move the main sliding plate 12 and the carbon steel wire through the auxiliary plate 14, and reduce the probability of hand slipping of the workers.
[0031] The cutting device for carbon steel wire production and processing can stably clamp and fix the steel wire to be cut during cutting of the steel wire, so as to effectively avoid the problem of position deviation of the steel wire during cutting, and enhance the cutting precision of the device. Meanwhile, through cooperation of the binding ring 5, the main sliding plate 12, the scale plate 11, the main sliding block 13 and the auxiliary plate 14, the device can conveniently adjust the cutting length of the carbon steel wire, and reduce the probability of accidental slipping of the carbon steel wire during movement.
Claims
1. A cutting device for carbon steel wire production and processing, comprising: The workbench (1) and the horizontal plate (8) are characterized in that: a storage groove is opened on the surface of the workbench (1), a lifting groove is opened on the side of the storage groove, and a cylinder (3) is fixedly connected to the bottom of the lifting groove through a through groove, and a cutting motor (4) is slidably connected to the lifting groove through the multi-stage telescopic rod of the cylinder (3), and a cutting blade (2) is movably connected to the storage groove through the cutting motor (4). At the same time, a main sliding groove is opened on the upper surface of the workbench (1) away from the cutting blade (2), and a main sliding plate (12) is slidably connected to the main sliding groove through a scale plate (11), and an auxiliary sliding plate (13) is slidably connected to the upper surface of the main sliding plate (12). Plate (14), the lower surface of the horizontal plate (8) is symmetrically connected to the vertical plate (16), the two sides of the surface of the horizontal plate (8) are symmetrically opened with moving grooves, and the upper surface of the horizontal plate (8) is symmetrically connected to the fixing block. One side of the fixing block is fixedly connected to the main motor (17), and the other side of the fixing block is movably connected to the adjusting screw (9) through the bearing. The moving plate (10) is slidably connected to the upper surface of the horizontal plate (8) through the screwed adjusting screw (9), and the lower surface of the moving plate (10) is symmetrically connected to the moving block (7). The moving block (7) passes through the moving groove and is fixedly connected to the clamping plate (15). At the same time, the surface of the clamping plate (15) is fixedly connected to the fastening layer (6).
2. The cutting device for carbon steel wire production and processing according to claim 1, characterized in that, Four sets of vertical plates (16) are fixedly connected to the upper surface of the workbench (1) near the storage slot. All four sets of vertical plates (16) are square in shape, while the horizontal plate (8) fixedly connected to the upper surface of the four sets of vertical plates (16) is rectangular in shape. The cross section formed by the combination of the horizontal plate (8) and the vertical plate (16) is U-shaped.
3. The cutting device for carbon steel wire production and processing according to claim 1, characterized in that, The two sets of moving slots symmetrically opened on both sides of the horizontal plate (8) are both long strip structures, and the length of the horizontal plate (8) is greater than the length of the moving slot. At the same time, the size of the moving slot and the moving block (7) are matched, and the moving plate (10) fixedly connected to the moving block (7) is long strip structure. The moving plate (10) and the moving block (7) are combined together to form a U-shaped structure.
4. The cutting device for carbon steel wire production and processing according to claim 1, characterized in that, The clamping plate (15) fixedly connected to the lower end of the moving block (7) has a square structure. The size of the clamping plate (15) is smaller than that of the upright plate (16). The moving block (7) and the clamping plate (15) are combined to form a convex structure. At the same time, the fastening layer (6) fixedly connected to the surface of the clamping plate (15) has a square structure, and the side of the fastening layer (6) away from the clamping plate (15) has an inclined structure.
5. The cutting device for carbon steel wire production and processing according to claim 1, characterized in that, The main slide groove on the upper surface of the workbench (1) has a rectangular structure, and a binding ring (5) is fixedly connected to the end of the upper surface of the workbench (1) away from the main slide groove. The binding ring (5) has a U-shaped structure, and the binding ring (5) and the main slide groove are located in the same vertical plane.
6. The cutting device for carbon steel wire production and processing according to claim 1, characterized in that, The scale plate (11) has a long strip structure, and scale lines are opened on the upper surface of the scale plate (11). The guide opening is opened on the surface of the main slide plate (12) relative to the scale plate (11). The size of the guide opening is compatible with that of the scale plate (11). The main slide plate (12) has a rectangular structure, and the size of the main slide plate (12) is compatible with that of the main slide groove.
7. The cutting device for carbon steel wire production and processing according to claim 1, characterized in that, The length of the sub slide groove is equal to the length of the main slide plate (12), and the cross section of the sub slide groove is isosceles trapezoidal structure, and the size of the sub slide groove and the main slide block (13) is matched, and the auxiliary plate (14) fixedly connected with the main slide block (13) is square structure, and the friction layer fixedly connected with the surface of the auxiliary plate (14) is square structure, the thickness of the friction layer is greater than the thickness of the auxiliary plate (14), and the side, away from the friction layer, of the auxiliary plate (14) is provided with an anti-skid groove, and the anti-skid groove is arc surface structure.