Pouring system applied to iron ball production

Abstract

The utility model relates to the technical field of iron ball production, and discloses a pouring system applied to iron ball production. Comprising a machining table and a rack, the rack is fixedly connected to the top end of the machining table, a first motor is fixedly connected to the side wall of the machining table, two rotating shafts are rotatably connected to the inner wall of the machining table, and the shaft walls of the two rotating shafts are fixedly sleeved with synchronous rollers respectively. According to the pouring system provided by the utility model, the piston rod of the first air cylinder moves to drive the connecting block to move, the connecting block moves to drive the feeding block and the feeding gun to move downwards, and the feeding gun can pour molten metal into a gap between the lower template and the upper template through the tank body and the conveying pipe, so that subsequent iron ball forming treatment is facilitated; when the synchronous belt moves subsequently, the lower mold plate and the upper mold plate can be moved to the position below the cooling box, the cooling fan can blow the upper surfaces of the lower mold plate and the upper mold plate, the cooling effect is improved, and heat loss can be accelerated through the cooling fins.

Description

TECHNICAL FIELD

[0001] The utility model relates to iron ball production technical field especially the pouring system for iron ball production. BACKGROUND

[0002] Iron ball has wide application in industry and daily life, iron ore or scrap iron is put into blast furnace for smelting in production and processing process, is melted through high temperature, removes impurity, obtains pig iron or cast iron, then molten iron is poured into mould, and after cooling, the roughly iron ball shape is formed.

[0003] In prior art, after iron ball pouring is finished, the mould cannot be cooled, transported and demoulded in time, and the subsequent process cannot be handled in time after pouring is finished, which influences the efficiency of iron ball production and processing. UTILITY MODEL CONTENT

[0004] The utility model discloses a pouring system for iron ball production, which solves the problem of the prior art that the mould cannot be cooled, transported and demoulded in time after iron ball pouring is finished, and the subsequent process cannot be handled in time after pouring is finished, which influences the efficiency of iron ball production and processing.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] The pouring system for iron ball production comprises a machining table and a rack, the rack is fixedly connected to the top end of the machining table, a first motor is fixedly connected to the side wall of the machining table, two rotating shafts are rotatably connected to the inner wall of the machining table, synchronous rollers are fixedly sleeved on the shaft walls of the two rotating shafts, synchronous belts are sleeved on the side walls of the two synchronous rollers, a plurality of placing grooves are formed in the side walls of the synchronous belts, lower die plates are placed in the placing grooves, upper die plates are hingedly arranged on the side of the lower die plates away from the synchronous belts, a tank is fixedly connected to the top end inner wall of the rack, a feeding pipe is fixedly connected to the bottom of the tank, a feeding plate is fixedly connected to the end of the feeding pipe away from the tank, a plurality of feeding guns are arranged on the bottom of the feeding plate, a first air cylinder is fixedly connected to the inner wall of the rack, a connecting block is fixedly connected to the piston rod end of the first air cylinder, the feeding plate is fixedly connected to the connecting block, a cooling box is fixedly connected to the top end inner wall of the rack, and a plurality of heat dissipation fans are fixedly connected to the inner wall of the cooling box.

[0007] Preferably, a plurality of protrusions are fixedly connected to the roller walls of the two synchronous rollers, a plurality of recesses are formed in the inner walls of the synchronous belts, and the plurality of protrusions extend to the inner walls of the recesses of the synchronous belts.

[0008] Preferably, the synchronous belt is internally fixedly connected with a connecting seat, the bottom of the lower die plate is hingedly arranged with the connecting seat, and the processing table is fixedly connected with a support frame on the inner wall at the gap of the synchronous belt.

[0009] Preferably, the upper die plate is fixedly connected with a plurality of heat dissipation fins on the side away from the lower die plate, an arc surface is arranged on the bottom end inner wall of the processing table on the right side, a demolding push plate is fixedly connected to the bottom of the arc surface of the processing table, and a rounded corner is arranged on the top end side wall of the demolding push plate.

[0010] Preferably, a second motor is fixedly connected to the side wall of the rack, and the output shaft of the second motor extends to the inside of the rack and is fixedly connected with a pushing frame.

[0011] Preferably, the rod body on the pushing frame is arranged in an arc shape, and a rubber protection block is arranged on the end portion of the pushing frame.

[0012] Preferably, a water tank is fixedly connected to the side wall of the cooling box, a water pump is fixedly connected to the bottom of the water tank, a rectangular opening is arranged on the bottom of the cooling box, a rectangular water storage frame is arranged on the inner wall of the rectangular opening of the cooling box, a plurality of spray heads are arranged around the inner wall of the rectangular opening of the cooling box, and the water inlet pipes of the plurality of spray heads extend to the inside of the rectangular water storage frame, respectively.

[0013] Preferably, a connecting pipe is fixedly connected to the end of the water pump away from the water tank, and the end of the connecting pipe away from the water pump extends to the inside of the rectangular water storage frame.

[0014] Preferably, a second air cylinder is fixedly connected to the side wall of the cooling box, a plurality of guide plates are rotatably arranged on the bottom end inner wall of the cooling box, an active rod is fixedly connected to the end portion of the piston rod of the second air cylinder, a strip-shaped opening is arranged on the inner wall of each of the plurality of guide plates, and a plurality of push rods are fixedly connected to the rod wall of the active rod and are slidably arranged on the inner wall of the guide plate at the strip-shaped opening.

[0015] Preferably, a guide groove is arranged on the inner wall of the cooling box, a plurality of guide blocks are fixedly connected to the rod wall of the active rod, and the guide blocks are slidably arranged on the inner wall of the cooling box at the guide groove.

[0016] Compared with the prior art, the present application provides a pouring system applied to iron ball production, which has the following beneficial effects:

[0017] 1. The piston rod of the first cylinder moves, which drives the connecting block to move. The movement of the connecting block drives the feeding plate and the feeding gun to move down. The feeding gun can pour the molten metal through the tank and the conveying pipe into the gap between the lower and upper mold plates, which is convenient for the subsequent iron ball forming process. When the synchronous belt moves later, it will move the lower and upper mold plates to the bottom of the cooling box. The cooling fan can blow on the upper surface of the lower and upper mold plates to improve the cooling effect. The heat dissipation fins can accelerate the heat loss.

[0018] 2. The impact vibration of the lower and upper templates causes the undemolded iron balls inside to fall off, making them easier to collect later. When the upper template moves to the top with the synchronous belt, the continuous rotation of the second motor will drive the actuating frame to rotate, which can actuate the upper template to cover and press it back onto the upper surface of the lower template, making it easier to continuously process the iron balls in the future.

[0019] 3. A water pump can pump water from the cooling tank into the rectangular water storage frame through a connecting pipe. The nozzles then atomize the water inside the rectangular water storage frame and spray it out. The water mist adheres to the surfaces of the lower and upper templates through the airflow blown by the cooling fan. The subsequent evaporation of the adhered water can accelerate the cooling effect on the lower and upper templates.

[0020] 4. The second cylinder can move the piston rod to push the movable rod to move. The movement of the movable rod can drive the lever to slide along the inner wall of the guide plate located in the strip-shaped opening, so that the guide plate can swing along the rotation position, which can guide the airflow. Meanwhile, the guide block slides along the inner wall of the guide groove, which improves the stability of the movable rod moving inside the cooling box. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 for Figure 1 Enlarged structural diagram of part A in the middle section;

[0023] Figure 3 for Figure 1 Enlarged structural diagram of section B in the middle;

[0024] Figure 4 for Figure 1 A sectional side view of the structure of the intermediate machining table and frame;

[0025] Figure 5 for Figure 1 Three-dimensional view of the demolding plate in the middle.

[0026] In the figure: 1 processing table, 2 rack, 3 first motor, 4 rotating shaft, 5 synchronous roller, 6 protruding block, 7 synchronous belt, 8 lower die plate, 9 upper die plate, 10 connecting seat, 11 support frame, 12 tank body, 13 material conveying pipe, 14 feeding plate, 15 feeding gun, 16 first cylinder, 17 connecting block, 18 cooling box, 19 cooling fan, 20 cooling fin, 21 demolding push plate, 22 second motor, 23 push frame, 24 rubber protection block, 25 water tank, 26 water pump, 27 connecting pipe, 28 rectangular water storage frame, 29 spray head, 30 second cylinder, 31 guide plate, 32 movable rod, 33 push rod, 34 guide block. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0028] Embodiment one

[0029] With reference to Figures 1-5 The pouring system applied to iron ball production comprises a processing table 1 and a rack 2, the rack 2 is fixedly connected to the top end of the processing table 1, a first motor 3 is fixedly connected to the side wall of the processing table 1, two rotating shafts 4 are rotatably connected to the inner wall of the processing table 1, synchronous rollers 5 are fixedly sleeved on the shaft walls of the two rotating shafts 4 respectively, a synchronous belt 7 is sleeved on the side walls of the two synchronous rollers 5 simultaneously, a plurality of placing grooves are formed in the side wall of the synchronous belt 7, a lower die plate 8 is placed in the placing grooves of the synchronous belt 7, an upper die plate 9 is hingedly arranged on the side, away from the synchronous belt 7, of the lower die plate 8, a tank body 12 is fixedly connected to the top end inner wall of the rack 2, a material conveying pipe 13 is fixedly connected to the bottom of the tank body 12, a feeding plate 14 is fixedly connected to the end, away from the tank body 12, of the material conveying pipe 13, a plurality of feeding guns 15 are arranged on the bottom of the feeding plate 14, a first cylinder 16 is fixedly connected to the inner wall of the rack 2, a connecting block 17 is fixedly connected to the piston rod end of the first cylinder 16, the feeding plate 14 is fixedly connected with the connecting block 17, a cooling box 18 is fixedly connected to the top end inner wall of the rack 2, and a plurality of cooling fans 19 are fixedly connected to the inner wall of the cooling box 18.

[0030] A plurality of protruding blocks 6 are fixedly connected around the roller walls of the two synchronous rollers 5, a plurality of recesses are formed in the inner wall of the synchronous belt 7, the plurality of protruding blocks 6 extend to the inner wall of the synchronous belt 7 in the recesses respectively, a connecting seat 10 is fixedly connected to the inside of the synchronous belt 7, the bottom of the lower die plate 8 is hingedly arranged with the connecting seat 10, a support frame 11 is fixedly connected to the inner wall of the processing table 1 at the gap of the synchronous belt 7, a plurality of cooling fins 20 are fixedly connected to the side, away from the lower die plate 8, of the upper die plate 9, an arc surface is formed in the bottom end inner wall of the processing table 1 on the right side, a demolding push plate 21 is fixedly connected to the bottom of the arc surface of the processing table 1, and a rounded corner is formed in the top end side wall of the demolding push plate 21.

[0031] The second motor 22 is fixedly connected to the side wall of the rack 2, the output shaft of the second motor 22 extends to the inside of the rack 2 and is fixedly connected with the poking frame 23, the rod body on the poking frame 23 is arranged as an arc-shaped rod, and the end of the poking frame 23 is provided with a rubber protection block 24.

[0032] In use, the rotation of the output shaft of the first motor 3 can drive the rotation of the rotating shaft 4, the rotation of the rotating shaft 4 can drive the rotation of the synchronous roller 5, the rotation of the synchronous roller 5 can drive the movement of the synchronous belt 7, the protrusion 6 extends into the recess, and the stability of the synchronous roller 5 to the synchronous belt 7 can be ensured, the movement of the synchronous belt 7 can drive the movement of the lower mold plate 8 and the upper mold plate 9, which is convenient for subsequent transportation adjustment after the iron ball is poured, when the lower mold plate 8 and the upper mold plate 9 move to the lower side of the feeding gun 15, the movement of the piston rod of the first air cylinder 16 can drive the movement of the connecting block 17, the movement of the connecting block 17 drives the downward movement of the feeding gun 15 and the feeding gun 15, the feeding gun 15 can pour the molten metal liquid into the gap between the lower mold plate 8 and the upper mold plate 9 through the tank body 12 and the feeding pipe 13, which is convenient for subsequent iron ball forming processing, and the subsequent movement of the synchronous belt 7 can move the lower mold plate 8 and the upper mold plate 9 to the lower side of the cooling box 18, the upper surface of the lower mold plate 8 and the upper mold plate 9 can be blown by the cooling fan 19, and the cooling effect can be improved, and the heat loss can be accelerated by the cooling fins 20.

[0033] After the lower mold plate 8 and the upper mold plate 9 move, the upper mold plate 9 is affected by gravity and rotates along the hinge point to form a 90° angle with the lower mold plate 8, and the bottom of the upper mold plate 9 will collide with the demolding poking plate 21 during subsequent movement, and the lower mold plate 8 and the upper mold plate 9 are impacted and vibrated, so that the iron ball that has not been demolded in the inside can fall off, which is convenient for subsequent concentrated collection, and the continuous movement of the upper mold plate 9 can move along the hinge point until the upper mold plate 9 is separated from the demolding poking plate 21, so that the subsequent production is not affected, and when the upper mold plate 9 moves to the upper side along the synchronous belt 7, the cooling fins 20 on the side wall of the upper mold plate 9 will contact the synchronous belt 7, so that the upper mold plate 9 is fixedly placed, at this time, the angle between the upper mold plate 9 and the lower mold plate 8 is 120°, and the continuous rotation of the second motor 22 can drive the rotation of the poking frame 23, so that the upper mold plate 9 can be poked to cover and press the upper surface of the lower mold plate 8, which is convenient for subsequent recycling and continuous processing of the iron ball, and the rubber protection block 24 can improve the protection effect of the poking frame 23.

[0034] Example two

[0035] Reference Figures 1-5The side wall of the cooling box 18 is fixedly connected with a water tank 25, the bottom of the water tank 25 is fixedly connected with a water pump 26, the bottom of the cooling box 18 is provided with a rectangular opening, the inner wall of the rectangular opening of the cooling box 18 is provided with a rectangular water storage frame 28, the inner wall of the rectangular opening of the cooling box 18 is surrounded by a plurality of spray heads 29, the water inlet pipes of the plurality of spray heads 29 extend into the interior of the rectangular water storage frame 28 respectively, and one end of the water pump 26 away from the water tank 25 is fixedly connected with a connecting pipe 27.

[0036] The water pump 26 can pump the water in the cooling box 18 into the interior of the rectangular water storage frame 28 through the connecting pipe 27, and the subsequent spray heads 29 can atomize and spray the water in the rectangular water storage frame 28, and the water mist is attached to the surfaces of the lower mold plate 8 and the upper mold plate 9 by the airflow blown by the cooling fan 19, and the subsequent evaporation of the water can accelerate the cooling effect of the lower mold plate 8 and the upper mold plate 9.

[0037] Embodiment three

[0038] With reference to Figures 1-5 The side wall of the cooling box 18 is fixedly connected with a second air cylinder 30, the inner wall of the bottom end of the cooling box 18 is rotatably provided with a plurality of guide plates 31, the piston rod end of the second air cylinder 30 is fixedly connected with a movable rod 32, the inner wall of each of the plurality of guide plates 31 is provided with a strip-shaped opening, the rod wall of the movable rod 32 is fixedly connected with a plurality of lever rods 33, the plurality of lever rods 33 are slidingly arranged on the inner wall of the guide plate 31 located at the strip-shaped opening, the inner wall of the cooling box 18 is provided with a guide groove, the rod wall of the movable rod 32 is fixedly connected with a plurality of guide blocks 34, and the guide blocks 34 are slidingly arranged on the inner wall of the cooling box 18 located at the guide groove.

[0039] The second air cylinder 30 can move the movable rod 32 by moving the piston rod, the movement of the movable rod 32 can drive the lever rods 33 to slide along the inner wall of the guide plate 31 located at the strip-shaped opening, the guide plates 31 can swing along the rotating position, the airflow can be guided and processed, and the guide blocks 34 can slide along the inner wall of the guide groove, which can improve the stability of the movement of the movable rod 32 in the cooling box 18.

Claims

1. A pouring system for the production of iron spheres, comprising a processing table (1) and a frame (2), characterized in that: The rack (2) is fixedly connected to the top of the machining table (1), a first motor (3) is fixedly connected to the side wall of the machining table (1), two rotating shafts (4) are rotatably connected to the inner wall of the machining table (1), a synchronous roller (5) is fixedly sleeved on the shaft wall of each rotating shaft (4), two synchronous rollers (5) are simultaneously sleeved with a synchronous belt (7), a plurality of placing grooves are formed in the side wall of the synchronous belt (7), a lower mold plate (8) is placed in each placing groove, an upper mold plate (9) is hingedly arranged on the side, away from the synchronous belt (7), of the lower mold plate (8), a tank (12) is fixedly connected to the top inner wall of the rack (2), a feeding pipe (13) is fixedly connected to the bottom of the tank (12), a feeding plate (14) is fixedly connected to the end, away from the tank (12), of the feeding pipe (13), a plurality of feeding guns (15) are arranged on the bottom of the feeding plate (14), a first air cylinder (16) is fixedly connected to the inner wall of the rack (2), a connecting block (17) is fixedly connected to the piston rod end of the first air cylinder (16), the feeding plate (14) is fixedly connected with the connecting block (17), a cooling box (18) is fixedly connected to the top inner wall of the rack (2), and a plurality of heat dissipation fans (19) are fixedly connected to the inner wall of the cooling box (18).

2. The pouring system for the production of iron spheres according to claim 1, characterized in that: A plurality of protrusions (6) are fixedly connected around the roller wall of each synchronous roller (5), a plurality of recesses are formed in the inner wall of the synchronous belt (7), and the plurality of protrusions (6) extend into the inner wall of the synchronous belt (7) located in the recess.

3. The pouring system for the production of iron spheres according to claim 1, characterized in that: A connecting seat (10) is fixedly connected to the inner wall of the synchronous belt (7) located in the placing groove, the bottom of the lower mold plate (8) is hingedly arranged with the connecting seat (10), and a supporting frame (11) is fixedly connected to the inner wall of the machining table (1) located at the gap of the synchronous belt (7).

4. The pouring system for the production of iron spheres according to claim 1, characterized in that: A plurality of heat dissipation fins (20) are fixedly connected to the side, away from the lower mold plate (8), of the upper mold plate (9), an arc surface is formed in the bottom inner wall of the right side of the machining table (1), a demolding pushing plate (21) is fixedly connected to the bottom of the arc surface of the machining table (1), and a rounded corner is formed in the top side wall of the demolding pushing plate (21).

5. The pouring system for the production of iron spheres according to claim 1, characterized in that: A second motor (22) is fixedly connected to the side wall of the rack (2), the output shaft of the second motor (22) extends into the inner part of the rack (2) and is fixedly connected with a pushing frame (23).

6. The pouring system for the production of iron spheres according to claim 5, characterized in that: The rod body of the pushing frame (23) is arranged in an arc shape, and a rubber protection block (24) is arranged at the end of the pushing frame (23).

7. The pouring system for the production of iron spheres according to any one of claims 1 to 6, characterized in that: A water tank (25) is fixedly connected to the side wall of the cooling box (18), a water pump (26) is fixedly connected to the bottom of the water tank (25), a rectangular opening is formed in the bottom of the cooling box (18), a rectangular water storage frame (28) is arranged in the inner wall of the cooling box (18) located at the rectangular opening, a plurality of spray heads (29) are arranged around the inner wall of the cooling box (18) located at the rectangular opening, and the water inlet pipes of the plurality of spray heads (29) extend into the inner part of the rectangular water storage frame (28).

8. The pouring system for the production of iron spheres according to claim 7, characterized in that: The water pump (26) is fixedly connected with a connecting pipe (27) at one end away from the water tank (25), and the other end of the connecting pipe (27) extends to the inside of the rectangular water storage frame (28).

9. The pouring system for the production of iron spheres according to claim 1, characterized in that: A second cylinder (30) is fixedly connected to the side wall of the cooling box (18), a plurality of guide plates (31) are rotatably arranged on the inner wall of the bottom end of the cooling box (18), the piston rod end of the second cylinder (30) is fixedly connected with a movable rod (32), a plurality of strip-shaped openings are formed in the inner walls of the guide plates (31), respectively, and a plurality of lever rods (33) are fixedly connected to the rod wall of the movable rod (32), and the lever rods (33) are slidably arranged in the guide plates (31) located in the strip-shaped openings.

10. The pouring system for the production of iron spheres according to claim 9, characterized in that: A guide groove is formed in the inner wall of the cooling box (18), a plurality of guide blocks (34) are fixedly connected to the rod wall of the movable rod (32), and the guide blocks (34) are slidably arranged in the inner wall of the cooling box (18) located in the guide groove.

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