Turnover type gravity die-casting machine

The tilting gravity die casting machine solves the problem of limited operating space during maintenance of traditional gravity die casting machines by using a servo motor to drive the worm gear mechanism and detachable connecting parts. It enables convenient mold position adjustment and maintenance, facilitates the disassembly and assembly of parts, and improves the flexibility of the equipment and the quality of castings.

CN223603418UActive Publication Date: 2025-11-28WENZHOU DINGDA AUTOMOBILE & MOTORCYCLE PARTS CO LTD
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Patent Information

Application Number
CN202423194970.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-28
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Traditional gravity die casting machines have limited operating space during maintenance and inspection, making it difficult to conveniently adjust the position of components and disassemble or assemble local parts.

Method used

A tilting gravity die-casting machine was designed. The angle of the upper template is adjusted by a servo motor-driven worm gear mechanism, and the lower template is fixed by a detachable connector. The mold closing and opening operations are realized by a lifting device.

Benefits of technology

The expanded operating space facilitates maintenance, inspection, and disassembly of parts, improving the flexibility and maintainability of the equipment and ensuring the accuracy of mold fitting and casting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of die-casting machines, in particular to a turnover type gravity die-casting machine which comprises a workbench, four supporting legs, a bearing assembly and a die-casting assembly. The die-casting assembly (composed of a hinge base, a support, a first motor, a worm gear, a worm, a lifter, a lifting plate, an upper die plate and the like) plays key die position adjusting, die closing and die opening roles in the gravity die-casting process, and has the advantage of being convenient to maintain, and when the first motor is started and drives the worm to rotate, the die-casting assembly is driven to rotate according to the worm gear and worm transmission principle. And the worm wheel rotates along with the rotating shaft to drive the bracket to rotate around the rotating shaft, so that the angle of the upper template is changed. The upper die plate can be overturned to a proper angle, so that the operation space is greatly increased, and maintenance personnel can conveniently inspect, disassemble and assemble parts in the die-casting assembly; and the lower template is detachably connected with the connecting piece on the workbench, so that disassembly, maintenance, inspection and replacement are convenient, and the use is convenient.
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Description

Technical Field

[0001] This utility model relates to the field of die casting machine technology, specifically a tilting gravity die casting machine. Background Technology

[0002] Gravity die casting machines primarily rely on the gravity of the molten metal itself to inject it into the mold cavity. During operation, the metal raw material (such as aluminum alloy, zinc alloy, etc.) is first melted in a furnace. After reaching a suitable temperature and liquid state, the molten metal is scooped up manually or mechanically and then poured into the sprue sleeve of the die casting machine. Under the action of gravity, the molten metal flows into the mold cavity along the sprue.

[0003] Traditional gravity die casting machines are inconvenient for adjusting the position of components. When performing maintenance and inspection, they have limited operating space and are not convenient for disassembling and assembling local parts, making them inconvenient to use. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a tilting gravity die-casting machine.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a tilting gravity die-casting machine, comprising a worktable, legs, a load-bearing component, and a die-casting component. The legs are arranged on four sides below the worktable. The die-casting component includes a hinge seat, a bracket, a first motor, a worm gear, a worm, a lifter, a lifting plate, and an upper template. The hinge seat is arranged on the worktable. The bracket is inverted L-shape. Rotary shafts passing through the hinge seat are symmetrically arranged on the left and right sides below the bracket. A set of rotating shafts passes through the bracket and is connected to the center of the worm gear. The first motor is also arranged on the worktable. A worm gear meshing with the worm gear is arranged at the output end of the first motor. The lifter passes through the bracket and is connected to the lifting plate. The upper template is also arranged below the lifting plate. The load-bearing component includes a connector and a lower template. A connector connected to the lower template is also arranged on the worktable. The lower template is adapted to the upper template.

[0008] To ensure the stability of the connection between the worm gear and the worm, this invention is improved by providing a cover on the workbench to enclose the worm gear and the worm.

[0009] In order to conveniently and stably fix the lower mold plate, the utility model improves, the connecting piece includes second motor, positive and negative tooth screw rod, sliding block and clamping plate, the work table is provided with the sliding slot, the sliding slot is provided with the positive and negative tooth screw rod and two groups of symmetrically arranged sliding blocks, the second motor output passes through the work table and is connected with the positive and negative tooth screw rod, the sliding block is connected with the positive and negative tooth screw rod, the sliding block is also provided with the clamping plate that is connected with the lower mold plate.

[0010] Preferably, the clamping plate is in the shape of a.

[0011] In order to guarantee the stability of the lifting plate lifting, the utility model improves, the lifting plate is still provided with the guide rod that passes through the support top wall.

[0012] Preferably, the first motor and the second motor are all servo motors.

[0013] (Three) beneficial effects

[0014] Compared with the prior art, the utility model provides a turnover type gravity die casting machine, has the following beneficial effects:

[0015] The turnover type gravity die casting machine, the die casting assembly (is constituted by hinged seat, support, first motor, worm wheel, worm, lifter, lifting plate and upper mold plate etc.) plays the key mold position adjustment and die closing, mold opening effect in the gravity die casting process, and has the advantage that is convenient to maintain, the support is inverted L shape, is connected with the work table through the shaft that is symmetrically arranged through the hinged seat in its lower left and right sides, wherein a group of shafts are also connected with the worm wheel center, cooperate the first motor (adopts servo motor, can accurately control the rotation condition) on the work table and the worm that is engaged with the worm wheel, constitute an angle adjustment structure that can be realized.When the first motor starts, drives the worm to rotate, according to the worm wheel worm drive principle, the worm wheel will rotate, in turn drive the support to rotate around the shaft, realize the change of the upper mold plate angle.Can turn over the upper mold plate to the appropriate angle, greatly increase the operation space, the operator is convenient to the internal parts of die casting assembly and is checked, disassembled and so on operation;

[0016] The connecting piece on the work table of the lower mold plate is detachably connected, is convenient to disassemble, repair, check and replace, and is convenient to use. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the main view schematic drawing of the utility model structure;

[0018] Figure 2 It is the main view schematic drawing of the utility model structure;

[0019] Figure 3 It is the support angle adjustment schematic drawing of the utility model structure;

[0020] Figure 4 It is a partial structural schematic view of the utility model.

[0021] In the figure: 1, workbench; 2, support leg; 3, hinged seat; 4, support; 5, first motor; 6, worm wheel; 7, worm; 8, lifter; 9, lifting plate; 10, upper die plate; 11, rotating shaft; 12, lower die plate; 13, cover body; 14, second motor; 15, positive and negative toothed screw; 16, sliding block; 17, clamping plate; 18, guide rod. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] Please refer to Figures 1-4 A turnover type gravity die casting machine, including workbench 1, support leg 2, bearing assembly and die casting assembly, the workbench 1 below four house setting has the support leg 2, the die casting assembly includes hinged seat 3, support 4, first motor 5, worm wheel 6, worm 7, lifter 8, lifting plate 9 and upper die plate 10, the workbench 1 is provided with hinged seat 3, the support 4 is inverted L-shaped, the support 4 below left and right sides symmetry is provided with the rotating shaft 11 through the hinged seat 3, a group of rotating shaft 11 is through the support 4 and is connected with the center of worm wheel 6, the workbench 1 is also provided with first motor 5, the first motor 5 output is provided with the worm 7 that is engaged with the worm wheel 6, the lifter 8 is through the support 4 and is connected with the lifting plate 9, the lifting plate 9 below is also provided with the upper die plate 10, the bearing assembly includes connecting piece and lower die plate 12, the workbench 1 is also provided with the connecting piece that is connected with lower die plate 12, the lower die plate 12 is adapted with the upper die plate 10.

[0024] The workbench 1 provides a stable mounting base for each functional part such as a die-casting assembly, a bearing assembly, etc., and guarantees that each component can maintain a relatively fixed positional relationship during work. The four legs 2 arranged at the lower corners of the workbench 1 support the workbench 1 to be stably placed on a work plane such as the ground. The support 4 is in the shape of an inverted L, and the two symmetrical rotating shafts 11 of the through-hinged seat 3 arranged at the lower left and right sides of the support 4 are connected with the workbench 1, so that the support 4 can rotate relative to the workbench 1 about the rotating shafts 11 to achieve a certain angle of swing. One group of rotating shafts 11 is also connected with the center of the worm gear 6. The first motor 5 arranged on the workbench 1 (a servo motor is adopted, which can accurately control the speed, direction and other parameters) is meshed with the worm 7 arranged at the output end of the first motor 5. When it is necessary to adjust the angle of the upper mold plate 10 (for example, when a larger operating space is needed to repair and check the internal parts of the die-casting assembly), the first motor 5 is started, the motor drives the worm 7 to rotate, and according to the transmission principle of the worm gear 6 and the worm 7, the rotation of the worm 7 will drive the worm gear 6 to rotate synchronously. Since the worm gear 6 is connected with the rotating shafts 11 of the support 4, the support 4 will be driven to rotate about the rotating shafts 11, and then the upper mold plate 10 installed below the lifting plate 9 will also be flipped to change its angle. In this way, the upper mold plate 10 can be flipped to the appropriate angle, thereby effectively expanding the operating space, facilitating the maintenance personnel to approach each part inside the die-casting assembly for inspection, disassembly and other operations, and solving the problem of limited operating space of the traditional gravity die-casting machine during maintenance;

[0025] The lifter 8 penetrates the support 4 and is connected with the lifting plate 9, and the lifting plate 9 is installed below the upper mold plate 10. When it is necessary to perform a mold closing operation to prepare for die-casting, the lifter 8 (such as a common hydraulic lifter 8 or an electric push rod, which can realize stable extension and contraction) is started to extend, and the extension end of the lifter 8 will push the lifting plate 9 to move downward along the vertical direction, thereby driving the upper mold plate 10 to descend and approach the lower mold plate 12 until the upper mold plate 10 is accurately closed with the lower mold plate 12 to form a sealed cavity for the subsequent injection of liquid metal. After the die-casting is completed, the lifter 8 is controlled to contract, and the lifting plate 9 drives the upper mold plate 10 to rise to realize the mold opening operation, which is convenient for taking out the formed casting;

[0026] The guide rod 18 arranged through the top wall of the support 4 plays a key role in guiding and limiting during the lifting process of the lifting plate 9. The guide rod 18 slides along the corresponding guide hole on the top wall of the support 4, which limits the lifting plate 9 to stably lift along the vertical direction only, avoiding unstable conditions such as left-right shaking and deviation, ensuring the positional accuracy of the upper mold plate 10 during the lifting process, and ensuring the accuracy of the mold closing and opening operations as well as the mold matching during the die-casting process, which is helpful to improve the quality of the casting;

[0027] In addition, the cover 13 covering the worm wheel 6 and the worm 7 is arranged on the workbench 1, which mainly serves to protect the transmission components of the worm wheel 6 and the worm 7. During the operation of the die casting machine, the cover 13 can block the dust and sundries from the outside into the meshing area of the worm wheel 6 and the worm 7, prevent these impurities from affecting the transmission accuracy of the worm wheel 6 and the worm 7, ensure the stable and smooth meshing transmission between the two, maintain the normal operation of the entire angle adjusting function, and also help to prolong the service life of the worm wheel 6 and the worm 7, reduce the equipment maintenance caused by the failure of the transmission components, and ensure the reliable operation of the die casting assembly and even the entire die casting machine.

[0028] In the embodiment, the connecting piece includes a second motor 14, a reversible screw rod 15, a sliding block 16, and a clamping plate 17. A sliding groove is arranged on the workbench 1, and the reversible screw rod 15 and two groups of symmetrically arranged sliding blocks 16 are arranged in the sliding groove. The output end of the second motor 14 penetrates through the workbench 1 and is connected with the reversible screw rod 15. The sliding block 16 is threadedly connected with the reversible screw rod 15. The sliding block 16 is further provided with the clamping plate 17 connected with the lower die plate 12. The second motor 14 is started, and the motor drives the reversible screw rod 15 to rotate. Based on the screw transmission principle, the sliding block 16 threadedly connected with the reversible screw rod 15 will move in the sliding groove in the opposite or opposite directions (if the reversible screw rod 15 rotates forward, the sliding block 16 moves in the opposite direction; if it rotates reversely, it moves in the opposite direction). The sliding block 16 is provided with a clamping plate 17 in the shape of a Chinese character, and the clamping plate 17 is connected with the lower die plate 12. With the movement of the sliding block 16, the distance between the clamping plates 17 will change accordingly. When the sliding block 16 moves in the opposite direction, the distance between the clamping plates 17 decreases, thereby clamping the lower die plate 12, achieving stable fixation of the lower die plate 12, ensuring that the lower die plate 12 can accurately cooperate with the upper die plate 10 during the die casting process, and ensuring the stability of the cavity and the dimensional accuracy of the casting. When it is necessary to perform maintenance, inspection, replacement, etc. of the lower die plate 12, the second motor 14 is started in the opposite direction, so that the sliding block 16 moves in the opposite direction, and the distance between the clamping plates 17 is expanded, so that the lower die plate 12 can be easily released and removed from the connecting piece. This detachable connection facilitates the maintenance of the lower die plate 12 and the replacement of lower die plates 12 of different specifications according to actual production conditions, improves the versatility and convenience of use of the equipment, and facilitates the inspection and maintenance of other parts related to the lower die plate 12, further improving the flexibility and maintainability of the entire die casting machine during use.

[0029] The term "embodiment" is mentioned herein means that the specific features, structures, or characteristics described in connection with the embodiment can be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit the independence or association between other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the technical features mentioned in each embodiment can be combined in any way to form a corresponding implementable technical solution.

[0030] Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by those skilled in the art to which the present application belongs; the use of related terms herein is only for the purpose of describing specific embodiments, and is not intended to limit the present application.

[0031] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application.

Claims

1. A gravity die casting machine of the tilting type, comprising a worktable (1), a support leg (2), a load-bearing assembly and a die casting assembly, characterized in that: The workbench (1) is provided with the supporting legs (2) below, the die-casting assembly comprises a hinged seat (3), a support (4), a first motor (5), a worm gear (6), a worm (7), a lifter (8), a lifting plate (9) and an upper mold plate (10), the workbench (1) is provided with the hinged seat (3), the support (4) is inverted L-shaped, the support (4) is provided with the rotating shaft (11) penetrating the hinged seat (3) on the left and right sides below, a group of rotating shafts (11) penetrate the support (4) and are connected with the center of the worm gear (6), the workbench (1) is further provided with the first motor (5), the first motor (5) is provided with the worm (7) engaged with the worm gear (6) at the output end, the lifter (8) penetrates the support (4) and is connected with the lifting plate (9), the lifting plate (9) is further provided with the upper mold plate (10) below, the bearing assembly comprises a connecting piece and a lower mold plate (12), the workbench (1) is further provided with the connecting piece connected with the lower mold plate (12), and the lower mold plate (12) is matched with the upper mold plate (10).

2. A flip-type gravity die casting machine according to claim 1, characterized in that: The workbench (1) is further provided with a cover body (13) covering the worm gear (6) and the worm (7).

3. A flip-type gravity die casting machine according to claim 2, characterized in that: The connecting piece comprises a second motor (14), a reversible screw rod (15), a sliding block (16) and a clamping plate (17), the workbench (1) is provided with a sliding groove, the reversible screw rod (15) and two groups of symmetrically arranged sliding blocks (16) are arranged in the sliding groove, the output end of the second motor (14) penetrates the workbench (1) and is connected with the reversible screw rod (15), the sliding block (16) is threadedly connected with the reversible screw rod (15), and the clamping plate (17) connected with the lower mold plate (12) is further arranged on the sliding block (16).

4. A flip-type gravity die casting machine according to claim 3, characterized in that: The clamping plate (17) is in the shape of a Chinese character.

5. A flip-type gravity die casting machine according to claim 4, characterized in that: The lifting plate (9) is further provided with a guide rod (18) penetrating the top wall of the support (4).

6. A flip-type gravity die casting machine according to claim 5, characterized in that: The first motor (5) and the second motor (14) are both servo motors.