Guide rail cutting equipment
By controlling the guide rail cutting equipment with its limiting groove and photoelectric sensor, the automatic cutting and collection of guide rail raw materials is realized, which solves the problem of low automation in the cutting of medium and short length guide rails, improves processing efficiency and reduces the danger of manual operation.
Patent Information
- Application Number
- CN202423284267.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the current guide rail processing, the cutting of medium and short length guide rails has a low degree of automation, and manual operation is dangerous and inefficient.
The guide rail cutting equipment uses a conveying mechanism to feed the guide rail material into the limiting groove of the rotating drum. The material is then cut to the specified length using a limiting stop bar and a cutter. The cutting position is controlled by a photoelectric sensor, and the material is automatically collected by the rotation of the rotating drum, reducing manual operation.
It enables automatic cutting and collection of guide rail raw materials, improving processing efficiency and reducing the dangers of manual operation.
Smart Images

Figure CN223603558U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to guide rail processing technical field, concretely is a kind of guide rail cutting equipment. BACKGROUND
[0002] Guide rail is important component in mechanical equipment, is used in linear reciprocating motion occasion, has higher rated load than linear bearing;During the production of guide rail, it needs to be cut, polished and other processing operations, so that it meets the use needs.
[0003] During the processing of guide rail, guide rail raw material is cut according to the required length, and then undergoes a series of operations such as cutting and polishing to finally form; Generally, for short-length guide rails, the cut raw material is manually removed from the cutting platform, placed into the storage box, and then the subsequent guide rail raw material is moved forward for continuous cutting operation, which has low automation and is easy to be cut by hand. UTILITY MODEL CONTENTS
[0004] The utility model just to overcome the shortcoming that exists in the prior art, provide a kind of guide rail cutting equipment.The utility model is transported to the limiting groove in the rotator by conveying mechanism, the limiting stop lever on both sides can be used as blocking, after guide rail raw material moves the specified distance in limiting groove, cut off by cutter, so that guide rail raw material reaches specified length, then through the rotation of rotator, cut guide rail raw material is collected from limiting groove, reach the effect of no longer needing manual operation, reduce danger, improve efficiency.
[0005] In order to achieve the above purpose, the utility model adopts the technical scheme that a kind of guide rail cutting equipment, including cutter, conveying mechanism and rotating table, the rotating table includes support and rotator, the rotator is rotationally arranged on support, the rotator is arranged at the output end of conveying mechanism, and the rotator axial direction is along the conveying direction of conveying mechanism;The cutter is arranged between conveying mechanism and rotator;The rotator is circumferentially provided with a plurality of limiting grooves, the limiting grooves are arranged along the axial direction of rotator, and flush with the conveying plane of conveying mechanism, a plurality of limiting stop levers are provided on both sides of the limiting groove, and the rotator is driven to rotate by driver.
[0006] Preferably, the limiting groove is provided with three.
[0007] Preferably, the rotator is provided with a discharge plate on one side, the discharge plate is inclinedly arranged, the upper end of the discharge plate is flush with the limiting groove on the lower side of the rotator, and the lower end is provided with a storage groove.
[0008] Preferably, the limiting groove bottom surface is provided with a storage groove;A laser signal emitter is arranged above the limiting groove, and a photoelectric sensor is placed in the storage groove below the laser signal emitter.
[0009] Preferably, the device further comprises a pressing mechanism, the pressing mechanism comprising a vertically arranged driving motor, a straight plate being arranged on an output end of the driving motor, a plurality of pressing rods being arranged on the straight plate, the pressing rods being arranged above the limiting grooves and being staggered with the limiting rods.
[0010] Preferably, the cutter comprises an upper cutter blade and a lower cutter blade, and a cutter table, the cutter table being aligned with the limiting grooves and the conveying plane of the conveying mechanism, respectively, and the cutter table being provided with a receiving groove aligned with the cutter blade.
[0011] Compared with the prior art, the device has the following advantages and positive effects:
[0012] (1) The guide rail raw material is conveyed to the limiting grooves of the rotating drum by the conveying mechanism, the limiting rods on both sides can be used as a barrier, and when the guide rail raw material moves a specified distance in the limiting groove, it is cut off by the cutter, so that the guide rail raw material reaches the specified length, and then the cut guide rail raw material is collected by the rotation of the rotating drum, without the need for manual operation, reducing the risk and improving the efficiency.
[0013] (2) According to the length of the required guide rail, the cutting distance in the limiting groove is calculated, and a photoelectric sensor is placed in the storage groove, when the guide rail raw material slides in the limiting groove, it blocks the photoelectric sensor and cannot receive the signal of the laser signal transmitter, the photoelectric sensor gives a feedback to the system to stop the movement of the guide rail raw material, and after cutting, the guide rail raw material reaches the specified length.
[0014] (3) The driving motor controls the downward movement of the pressing rod, which is pressed on the guide rail raw material, and the cutter is more stable, and the limiting rods are staggered to ensure that they do not interfere with the limiting rods. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a front view of the device;
[0016] Figure 2 It is a side view of the rotating drum;
[0017] Figure 3 It is a top view of the rotating drum;
[0018] Figure 4 It is a structure diagram of the rotating drum.
[0019] REFERENCE SIGNS:
[0020] 1-cutter, 11-cutter blade, 12-cutter table, 13-receiving groove;
[0021] 2-conveying mechanism;
[0022] 3-rotary table, 31-support, 32-rotary drum, 33-limiting slot, 331-storage slot, 34-limiting stopper, 35-driver;
[0023] 4-discharging plate, 41-storage groove;
[0024] 5-laser signal emitter, 51-optoelectronic sensor;
[0025] 6-pressing mechanism, 61-driving cylinder, 62-straight plate, 63-pressing rod. DETAILED DESCRIPTION
[0026] In order to enable the above objects, features and advantages of the present application to be more clearly understood, further description will be made in conjunction with the accompanying drawings and embodiments.
[0027] In the following description, a lot of specific details are set forth in order to provide a thorough understanding of the present application, however, the present application can be practiced in different ways from those described herein, therefore, the present application is not limited to the specific embodiments disclosed in the following description.
[0028] EMBODIMENT
[0029] The following will be described in conjunction with the accompanying drawings Figures 1-4 One kind of guide rail cutting equipment in the embodiment is explained, as shown in Figure 1 、 2 and 4, including cutter 1, conveying mechanism 2 and rotary table 3, rotary table 3 includes support 31 and rotary drum 32, rotary drum 32 is rotationally arranged on support 31, rotary drum 32 is arranged at the output end of conveying mechanism 2, and rotary drum 32 is axially along the conveying direction of conveying mechanism 2; Cutter 1 is arranged between conveying mechanism 2 and rotary drum 32; Rotary drum 32 is circumferentially provided with three limiting slots 33, limiting slots 33 are arranged along the axial direction of rotary drum 32, and are flush with the conveying plane of conveying mechanism 2, a plurality of limiting stoppers 34 are arranged on both sides of limiting slots 33, and rotary drum 32 is driven to rotate by driver 35.
[0030] Guide rail raw materials are conveyed to limiting slots 33 of rotary drum 32 by conveying mechanism 2, limiting stoppers 34 on both sides can be used as a barrier, after the guide rail raw materials move a specified distance in limiting slots 33, cut off by cutter 1, so that the guide rail raw materials reach the specified length, then the cut guide rail raw materials are collected by rotating rotary drum 32 and sliding out of limiting slots 33, without the need for manual operation, reducing the risk and improving efficiency; At the same time, after the rotation of rotary drum 32, the limiting slots 33 on the other side are turned to the top to perform cutting operation.
[0031] As Figure 2As shown, the rotary drum 32 is provided with a discharging plate 4, which is arranged obliquely, the upper end of the discharging plate 4 is flush with the lower limiting groove 33 of the rotary drum 32, and the lower end is provided with a storage groove 41. The guide rail raw material falling from the limiting groove 33 enters the storage groove 41 through the limiting rod 34 and the discharging plate 4 and is collected.
[0032] As shown in Figure 1 , 3 and 4, the bottom surface of the limiting groove 33 is provided with a storage groove 331; a laser signal emitter 5 is arranged above the limiting groove 33, and a photoelectric sensor 51 is arranged in the storage groove 331 below the laser signal emitter 5.
[0033] According to the length of the guide rail required, the cutting distance in the limiting groove 33 is calculated, and the photoelectric sensor 51 is placed in the storage groove 331. When the guide rail raw material slides in the limiting groove 33, it blocks the photoelectric sensor 51 and cannot receive the signal of the laser signal emitter 5. The photoelectric sensor 51 gives a feedback to the system to stop the movement of the guide rail raw material. After cutting, the guide rail raw material reaches the specified length.
[0034] As shown in Figure 2 and 3 , the device further comprises a pressing mechanism 6, which comprises a vertical driving motor 61, the output end of the driving motor 61 is provided with a straight plate 62, and a plurality of pressing rods 63 are arranged on the straight plate 62, the pressing rods 63 are arranged above the limiting groove 33 and are arranged alternately with the limiting rod 34.
[0035] The driving motor 61 controls the downward movement of the pressing rod 63, which presses on the guide rail raw material, making the cutter 1 more stable and ensuring that it does not interfere with the limiting rod 34.
[0036] As shown in Figure 1 , the cutter 1 comprises an upper and lower cutting blade 11 and a cutting table 12, the cutting table 12 is aligned with the limiting groove 33 and the conveying plane of the conveying mechanism 2 respectively, and the cutting table 12 is provided with a containing groove 13 aligned with the cutting blade 11.
[0037] In the description of the utility model, the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "vertical", "horizontal" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the purpose of describing the utility model and not for the purpose of requiring the utility model to be constructed or operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model. In the utility model, "connection" should be understood in a broad sense, for example, it can be connected, or it can be detachably connected; it can be directly connected, or it can be indirectly connected through an intermediate part. For ordinary skilled persons in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0038] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification or equivalent change made to the above embodiments without departing from the technical content of the present application, and in accordance with the technical essence of the present application, still belongs to the protection scope of the present application.
Claims
1. A rail cutting apparatus comprising a cutting device (1) and a transport mechanism (2), characterized in that, Also include a rotating table (3), the rotating table (3) includes a support (31) and a rotating drum (32), the rotating drum (32) is rotatably arranged on the support (31), the rotating drum (32) is arranged at the output end of the conveying mechanism (2), and the rotating drum (32) is axially along the conveying direction of the conveying mechanism (2); The cutter (1) is arranged between the conveying mechanism (2) and the rotating drum (32); The rotating drum (32) is provided with a plurality of limiting grooves (33) circumferentially, the limiting grooves (33) are arranged axially along the rotating drum (32), and are flush with the conveying plane of the conveying mechanism (2), a plurality of limiting stop rods (34) are arranged on both sides of the limiting grooves (33), and the rotating drum (32) is driven to rotate by a driver (35).
2. A rail cutting apparatus according to claim 1, wherein, The limiting groove (33) is provided with three.
3. A rail cutting apparatus according to claim 1, wherein, One side of the rotating drum (32) is provided with a discharging plate (4), the discharging plate (4) is arranged obliquely, the upper end of the discharging plate (4) is flush with the lower limiting groove (33) of the rotating drum (32), and the lower end is provided with a storage groove (41).
4. The rail cutting apparatus of claim 1, wherein, The bottom surface of the limiting groove (33) is provided with a storage groove (331); A laser signal emitter (5) is arranged above the limiting groove (33), and a photoelectric sensor (51) is arranged directly below the laser signal emitter (5) and placed in the storage groove (331).
5. The rail cutting apparatus of claim 1, wherein, Also include a pressing mechanism (6), the pressing mechanism (6) includes a vertically arranged driving motor (61), the output end of the driving motor (61) is provided with a straight plate (62), a plurality of pressing rods (63) are arranged on the straight plate (62), the pressing rods (63) are arranged above the limiting groove (33), and are arranged alternately with the limiting stop rods (34).
6. A rail cutting apparatus according to claim 1, wherein The cutter (1) includes an upper and lower cutting blade (11) and a cutting table (12), the cutting table (12) is aligned with the limiting groove (33) and the conveying plane of the conveying mechanism (2) respectively, and the cutting table (12) is provided with a containing groove (13) aligned with the cutting blade (11).