Novel dual-purpose automatic rotary table cutting machine
By designing a new dual-purpose automatic rotary table cutting machine, efficient cutting of short and long sponge blocks has been achieved, solving the problems of low cutting efficiency and poor versatility in existing technologies, and improving production efficiency and processing accuracy.
Patent Information
- Application Number
- CN202423193468.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-24
AI Technical Summary
The current mattress production process suffers from low efficiency in cutting foam blocks, long switching times, and poor versatility of cutting mechanisms, resulting in low production efficiency.
A novel dual-purpose automatic rotary table cutting machine is designed, comprising a movable cutting frame, first and second automatic rotary platforms, supporting multiple cutting modes for short and long sponge blocks. Simultaneous cutting and loading/unloading operations are achieved by moving the cutting frame on the conveyor support. The cutting position is adjusted by combining a telescopic adjustment mechanism and a drive motor.
It improves sponge cutting efficiency, reduces waiting time, increases production efficiency, supports the processing of sponge blocks of different specifications, and enhances the equipment's versatility and processing precision.
Smart Images

Figure CN223685515U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cutting equipment field, especially in a novel dual -purpose automatic rotary table cutting machine. BACKGROUND
[0002] In the mattress production process, cutting the sponge block into sponge sheet material is an important link.
[0003] The existing mattress production process is generally cutting the sponge block into a plurality of sponge sheet materials, and then individually packaging and discharging the plurality of sponge sheet materials formed by cutting. The platform can be cleaned to cut the next sponge block. The switching process between the two cutting processes takes a long time, which makes it impossible to improve the efficiency of the entire sponge cutting production process. A sponge cutting mechanism generally only cuts one size of sponge block, which has poor versatility and low production efficiency. UTILITY MODEL CONTENT
[0004] The utility model solves the technical problem to provide a novel dual -purpose automatic rotary table cutting machine.
[0005] To solve the above technical problem, the technical scheme of the utility model is as follows: a novel dual -purpose automatic rotary table cutting machine, the innovation point lies in that it comprises
[0006] The moving cutting frame comprises a conveying support and a cutting frame. The conveying support is horizontally arranged. The cutting frame is movably arranged on the conveying support. The two sides of the conveying support are respectively set as a first station and a second station.
[0007] The first automatic rotary platform is arranged on the conveying support.
[0008] The second automatic rotary platform is also arranged on the conveying support.
[0009] The cutting frame, the first automatic rotary platform and the second automatic rotary platform constitute two cutting modes for short sponge blocks.
[0010] The first cutting mode is that the first automatic rotary platform is arranged at the first station, the second automatic rotary platform is arranged at the second station, a short sponge block is laid on the first automatic rotary platform, the cutting frame moves to the first station to cut the short sponge block on the first automatic rotary platform, and the second automatic rotary platform is loaded or unloaded with a short sponge block or a short sponge sheet material.
[0011] The second cutting mode is that the first automatic rotating platform is arranged at the first station, the second automatic rotating platform is arranged at the second station, short sponge blocks are laid on the second automatic rotating platform, and the cutting frame is moved to the second station to cut the short sponge blocks on the second automatic rotating platform, and meanwhile, short sponge blocks or short sponge sheets are fed or discharged on the first automatic rotating platform.
[0012] Further, the first automatic rotating platform and the second automatic rotating platform are the same in structure, and are driven to move on the conveying support by a transverse driving member, and the first automatic rotating platform is connected with a first automatic rotating platform controller, and the second automatic rotating platform is connected with a second automatic rotating platform controller.
[0013] Further, the conveying support is provided with slide rails on both sides, the cutting frame is arranged on the conveying support through a sliding block, and the cutting frame is driven to move back and forth on the conveying support by a driving motor.
[0014] The cutting frame comprises a gantry and a cutting horizontal knife, the cutting horizontal knife is installed on the gantry, and the cutting horizontal knife is arranged longitudinally.
[0015] Further, the two ends of the cutting horizontal knife are installed on the gantry through a horizontal knife mounting base, and the cutting horizontal knife is driven to reciprocate up and down by a telescopic adjusting mechanism installed on the gantry to adjust the distance between the cutting horizontal knife and the first conveying platform or the second conveying platform.
[0016] Further, the conveying support is provided with slide rails on both sides, the cutting frame is arranged on the conveying support through a sliding block, and the cutting frame is driven to move back and forth on the conveying support by a driving motor.
[0017] The third cutting mode is that the first automatic rotating platform and the second automatic rotating platform are arranged at the third station, long sponge blocks are laid on the first and second platforms, and the cutting frame is moved to the third station to cut the long sponge blocks.
[0018] The utility model discloses the advantages are:
[0019] In the utility model, short sponge blocks on one platform can be cut by the cutting frame at the same time, the feeding of the next short sponge block on the other platform or the packaging and discharging of short sponge sheets formed by cutting the previous short sponge block can be carried out, the waiting time in the middle can be saved, the sponge cutting efficiency can be greatly improved, and the production efficiency is further improved.
[0020] Both the first and second automatic rotary platforms are automatic rotary platforms, which reduces the transfer time and can meet the requirements of processing different types of sponge blocks at the same time. They are highly versatile and can further increase cutting efficiency.
[0021] In this structure, the positional relationship between the cutting cross blade and the sponge block can be adjusted through the telescopic adjustment mechanism and the drive motor, enabling horizontal and vertical cutting of sponge blocks of different sizes and specifications, improving processing accuracy and increasing equipment utilization. Attached Figure Description
[0022] Figure 1 This is the front view of the first cutting mode of this utility model.
[0023] Figure 2 This is a top view of the first cutting mode of this utility model.
[0024] Figure 3 This is the front view of the second cutting mode of this utility model.
[0025] Figure 4 This is a top view of the second cutting mode of this utility model.
[0026] Figure 5 This is the front view of the third cutting mode of this utility model.
[0027] Figure 6 This is a top view of the third cutting mode of this utility model. Detailed Implementation
[0028] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0029] like Figures 1-6 The novel dual-purpose automatic rotary table cutting machine shown includes a movable cutting frame 1, a first automatic rotary platform 2, and a second automatic rotary platform 3.
[0030] In this invention, while the cutting frame is cutting the short sponge block 6 on one platform, the next short sponge block 6 can be loaded onto another platform, or the short sponge sheets formed by cutting the previous short sponge block can be packaged and unloaded one by one. By saving the intermediate waiting time, the sponge cutting efficiency can be greatly improved, thereby increasing production efficiency.
[0031] The mobile cutting frame 1 includes a conveying support 11 and a cutting frame. The conveying support 11 is arranged horizontally, and the cutting frame is movably arranged on the conveying support 11. The two sides of the conveying support 11 are set as the first working position and the second working position, respectively.
[0032] Both sides of the conveying bracket 11 are provided with slide rails, the cutting frame is arranged on the conveying bracket 11 through a sliding block, and the cutting frame is driven by a driving motor to move back and forth on the conveying bracket 11.
[0033] The cutting frame comprises a gantry 12 and a cutting horizontal cutter 13, the cutting horizontal cutter 13 is installed on the gantry 12, and the cutting horizontal cutter 13 is arranged longitudinally.
[0034] Both ends of the cutting horizontal cutter 13 are installed on the gantry 12 through a horizontal cutter mounting seat, and the cutting horizontal cutter 13 is driven by a telescopic adjusting mechanism installed on the gantry 12 to reciprocate up and down to adjust the distance between the cutting horizontal cutter 13 and the first conveying platform or the second conveying platform.
[0035] The telescopic adjusting mechanism comprises a lifting guide rail, a sliding block and a lifting motor, the lifting guide rail is installed on the gantry 12, the sliding block is arranged on the lifting guide rail, the horizontal cutter mounting seat is connected to the sliding block through a connecting block, the lifting motor is installed on the gantry 12, and an output end of the lifting motor is connected to the horizontal cutter mounting seat, so that the horizontal cutter mounting seat and the cutting horizontal cutter 13 are driven by the lifting motor to ascend or descend along the lifting guide rail.
[0036] The first automatic rotating platform 2 is arranged on the conveying bracket 11.
[0037] The second automatic rotating platform 3 is also arranged on the conveying bracket 11.
[0038] The first automatic rotating platform 2 and the second automatic rotating platform 3 are of the same structure, so that the time for transfer is reduced, the processing requirements of different types of sponge blocks can be met at the same time, the universality is high, and the cutting efficiency can be further increased.
[0039] The first automatic rotating platform 2 and the second automatic rotating platform 3 are prior art, and are driven to move on the conveying bracket 11 by a transverse driving member, the first automatic rotating platform 2 is connected with a first automatic rotating platform controller 5, and the second automatic rotating platform 3 is connected with a second automatic rotating platform controller 4.
[0040] The transverse driving member comprises a transverse guide rail and a linear motor, the transverse guide rail is arranged on the inner wall of the conveying bracket 11, the first automatic rotating platform 2 is connected with the transverse guide rail through a fixed plate and a second sliding block, the linear motor is installed on the conveying bracket 11, and an output end of the linear motor is connected with the first automatic rotating platform 2, so that the position of the first automatic rotating platform 2 on the conveying bracket 11 is adjusted by the linear motor.
[0041] The position relationship between the cutting horizontal cutter 13 and the sponge block can be adjusted by the telescopic adjusting mechanism and the driving motor, the transverse cutting and longitudinal cutting of sponge blocks of different sizes can be realized, the processing precision is improved, and the equipment utilization rate is improved.
[0042] The cutting frame, the first automatic rotating platform 2 and the second automatic rotating platform 3 constitute two cutting modes for the short sponge block 6:
[0043] The first cutting mode: the first automatic rotating platform 2 is arranged at the first station, the second automatic rotating platform 3 is arranged at the second station, the short sponge block 6 is laid on the first automatic rotating platform 2, the cutting frame moves to the first station to realize cutting of the short sponge block 6 on the first automatic rotating platform 2, and meanwhile, the short sponge block 6 or the short sponge sheet is fed or discharged on the second automatic rotating platform 3, the discharge is a cotton unpacking, and after the cutting is completed, the second cutting mode is entered.
[0044] The second cutting mode: the short sponge block 6 is laid on the second automatic rotating platform 3, the cutting frame moves to the second station to realize cutting of the short sponge block 6 on the second automatic rotating platform 3, and meanwhile, the short sponge block 6 or the short sponge sheet is fed or discharged on the first automatic rotating platform 2, the discharge is a cotton unpacking.
[0045] The third station is arranged between the first station and the second station on the conveying support 11, then the cutting frame, the first automatic rotating platform 2 and the second automatic rotating platform 3 constitute a cutting mode for the long sponge block 7:
[0046] The third cutting mode: the first automatic rotating platform 2 and the second automatic rotating platform 3 are arranged at the third station by using a transverse driving member, the long sponge block 7 is laid on the first and second platforms, the cutting frame moves to the third station to realize cutting of the long sponge block 7, and after the cutting is completed, the long sponge sheet is unpacked.
[0047] The working principle of the patent is as follows:
[0048] Through the above three cutting modes, automatic cutting of multiple cotton species, multiple sizes and multiple specifications can be realized. When the cutting frame is used as a single horizontal cutter, the machine does not need to be replaced. Through tests, the cutting frame in the embodiment is movable, the cutting precision is relatively high compared with a fixed cutting frame, and on the other hand, it can also verify that the device also improves the machining precision.
[0049] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model has been disclosed as above with a preferred embodiment, it is not intended to limit the utility model. Any person skilled in the art can make some changes or modifications to the above-mentioned disclosed technical content to obtain equivalent embodiments with equivalent changes, as long as the changes do not deviate from the technical solution of the utility model. Any modification, equivalent change and modification of the above embodiment according to the technical essence of the utility model still belong to the scope of the technical solution of the utility model.
Claims
1. A new dual purpose automatic rotary table cutting machine characterized in that: Comprising A mobile cutting frame, comprising a conveying support and a cutting frame, the conveying support is transversely arranged, the cutting frame is movably arranged on the conveying support, and the first station and the second station are respectively arranged at both sides of the conveying support; A first automatic rotating platform is arranged on the conveying support; A second automatic rotating platform is also arranged on the conveying support; The cutting frame, the first automatic rotating platform and the second automatic rotating platform constitute two cutting modes for short sponge blocks: The first cutting mode: the first automatic rotating platform is arranged at the first station, the second automatic rotating platform is arranged at the second station, the short sponge blocks are laid on the first automatic rotating platform, the cutting frame moves to the first station to cut the short sponge blocks on the first automatic rotating platform, and the short sponge blocks or short sponge sheets are fed or discharged on the second automatic rotating platform at the same time; The second cutting mode: the first automatic rotating platform is arranged at the first station, the second automatic rotating platform is arranged at the second station, the short sponge blocks are laid on the second automatic rotating platform, the cutting frame moves to the second station to cut the short sponge blocks on the second automatic rotating platform, and the short sponge blocks or short sponge sheets are fed or discharged on the first automatic rotating platform at the same time.
2. A novel dual purpose automatic rotary table cutting machine as claimed in claim 1 wherein: The first automatic rotating platform and the second automatic rotating platform have the same structure, and are driven to move on the conveying support by a transverse driving member, and the first automatic rotating platform is connected with a first automatic rotating platform controller, and the second automatic rotating platform is connected with a second automatic rotating platform controller.
3. A new dual purpose automatic rotary table cutting machine as claimed in claim 1, wherein: Both sides of the conveying support are provided with slide rails, the cutting frame is arranged on the conveying support through a sliding block, and a driving motor drives the cutting frame to move back and forth on the conveying support; The cutting frame comprises a gantry and a cutting horizontal knife, the cutting horizontal knife is installed on the gantry, and the cutting horizontal knife is longitudinally arranged.
4. A novel dual purpose automatic rotary table cutting machine as claimed in claim 3 wherein: Both ends of the cutting horizontal knife are installed on the gantry through a horizontal knife mounting seat, and the cutting horizontal knife is driven to reciprocate up and down by a telescopic adjusting mechanism installed on the gantry to adjust the distance between the cutting horizontal knife and the first automatic rotating platform or the second automatic rotating platform.
5. A novel dual purpose automatic rotary table cutting machine as claimed in claim 1, wherein: The conveying support is provided with a third station between the first station and the second station, and the cutting frame, the first automatic rotating platform and the second automatic rotating platform constitute a cutting mode for long sponge blocks: The third cutting mode: the first automatic rotating platform and the second automatic rotating platform are combined and arranged at the third station, the long sponge blocks are laid on the first and second platforms, and the cutting frame moves to the third station to cut the long sponge blocks.