Automatic coil inserting mechanism for deep-well pump motor stator

Abstract

The utility model belongs to the technical field of motor stator coil inserting, and particularly relates to an automatic coil inserting mechanism for a deep-well pump motor stator. The wire inserting device comprises a device body, a device box body is arranged outside the device body, a wire inserting operation area is arranged in the middle of the device box body, a processing table top is arranged below the wire inserting operation area, a rotating table is movably installed on the processing table top, a wire winding cup is fixedly installed on the rotating table, and the wire winding cup is fixedly installed on the rotating table. A winding cup is arranged above the coil inserting operation area, a metal coil is wound on the winding cup, a coil pushing mechanism is arranged in the winding cup, a stator mounting mechanism is arranged above the coil inserting operation area, a motor stator is placed on the stator mounting mechanism, and a stator iron core protection mechanism is arranged in the stator mounting mechanism. According to the utility model, the tooth part of the stator iron core can be prevented from fin warping during coil inserting, coil scratching and electric leakage are avoided, the overall quality of the deep-well pump motor is improved, the defective rate is reduced, and the production requirements of high-quality products are met.

Description

Technical Field

[0001] This utility model belongs to the field of motor stator winding technology, and relates to an automatic winding mechanism for a deep well pump motor stator. Background Technology

[0002] The stator is a crucial component of an electric motor. Electric motors are used in many industrial products, and many electrical products utilize them as a driving power source. The stator is the main component of the motor, and its main component is the coil. Currently, the majority of stator manufacturing processes involve winding copper wire onto a die and then manually embedding the copper coil into the motor core. This manufacturing method has many drawbacks: it is inefficient; it requires high manual skills; and manual embedding can result in loose coils, affecting stator performance.

[0003] Many existing factories use winding mechanisms to ensure stator performance. Most winding mechanisms in factories currently use a combination of fixed guide bars and push-in guide bars to embed the coil into the stator core. However, the motor stator core is made of laminated silicon steel sheets. During the winding process, the tension on the coil may cause the teeth to warp. If the teeth warp, the coil may be scratched during embedding, leading to leakage and affecting motor performance and safety. Utility Model Content

[0004] The purpose of this invention is to address the above-mentioned problems by providing an automatic winding mechanism for the stator of a deep well pump motor.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automatic winding mechanism for a deep well pump motor stator includes a main body with an external housing. A winding operation area is located in the center of the housing. A processing table is located below the winding operation area, and a rotating table is movably mounted on the processing table. A winding spool is fixedly mounted on the rotating table, and a metal coil is wound on the winding spool. A coil pushing mechanism is located inside the winding spool. A stator mounting mechanism is located above the winding operation area, and a motor stator is placed on the stator mounting mechanism. A stator core protection mechanism is located inside the stator mounting mechanism. The stator mounting mechanism moves the motor stator onto the winding spool, and the metal coil is embedded into the motor stator through the coil pushing mechanism and the core protection mechanism.

[0007] In the aforementioned deep well pump motor stator automatic winding mechanism, three winding stations are provided on the rotary table, the winding cup is fixedly installed on the winding station, and a motor is installed in the box at the bottom of the winding operation area. The output end of the motor is connected to the rotary table for transmission.

[0008] In the aforementioned automatic winding mechanism for the stator of a deep well pump motor, the coil propulsion mechanism includes a hydraulic cylinder, a pressure head, and a fixing column. The winding cup has an internal cavity, the bottom of the hydraulic cylinder is fixed inside the cavity of the winding cup, the pressure head is located above the hydraulic cylinder, the hydraulic cylinder is connected to the pressure head via a push rod, and the fixing column is fixed above the pressure head.

[0009] In the aforementioned deep well pump motor stator automatic winding mechanism, the outer wall of the winding cup is provided with uniformly distributed winding grooves along the axial direction. The winding grooves are elongated openings, and the metal coil is wound inside the winding grooves.

[0010] In the aforementioned deep well pump motor stator automatic winding mechanism, the stator mounting mechanism includes a mounting plate, a lifting cylinder, and an upper pressure plate. Telescopic guide rods are fixedly installed on both sides of the mounting plate. The upper pressure plate is located above the mounting plate, and both ends of the upper pressure plate are fixedly connected to the telescopic guide rods. The bottom of the lifting cylinder is connected to both ends of the mounting plate, and the lifting cylinder is installed inside the upper part of the equipment housing.

[0011] In the aforementioned deep well pump motor stator automatic winding mechanism, a movable block is movably arranged in the middle of the mounting plate. The two sides of the movable block are slidably connected to the mounting plate through sliding grooves. A horizontal cylinder is connected to one side of the movable block. The horizontal cylinder is fixedly installed on the mounting plate. A circular stator lower mounting groove is provided in the center of the movable block.

[0012] In the aforementioned deep well pump motor stator automatic winding mechanism, the upper pressure plate has a stator mounting groove at its center, and the motor stator is placed in the mounting groove between the moving block and the upper pressure plate.

[0013] In the aforementioned automatic winding mechanism for the stator of a deep well pump motor, the core protection mechanism includes a clamping cylinder and a pressure block. The bottom of the clamping cylinder is connected to the pressure block, which is located directly above the mounting slot on the stator.

[0014] In the aforementioned automatic winding mechanism for the stator of a deep well pump motor, the pressure block is a cylindrical structure with a diameter smaller than the inner diameter of the motor stator. A rack is provided around the pressure block, and the tooth profile on the rack matches the winding groove structure on the winding cup.

[0015] In the aforementioned automatic winding mechanism for the stator of a deep well pump motor, a coil support plate is fixedly installed on the outer side of the winding cup. The coil support plate has a cross-shaped structure, and the outer side of the metal coil is placed on the coil support plate.

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] This invention can prevent the stator core teeth from warping during winding. During the winding process, pressure can be applied to the teeth by a pressure block to prevent warping, thereby ensuring smooth coil insertion and avoiding coil scratches and leakage. By preventing coil scratches and leakage, it helps to improve the overall quality of deep well pump motors, reduce the defect rate, and meet the production requirements of high-quality products.

[0018] Other advantages, objectives and features of this invention will be partly apparent from the following description, and partly understood by those skilled in the art through study and practice of this invention. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0020] Figure 2 This is a schematic diagram of the internal structure of this utility model without the motor stator.

[0021] Figure 3 This is a partial schematic diagram of the stator mounting mechanism of this utility model.

[0022] Figure 4 This is a top view of the processing table structure of this utility model.

[0023] Figure 5 This is a top view schematic diagram of the mounting plate structure of this utility model.

[0024] Figure 6 This is a schematic diagram of the internal structure of the winding cup of this utility model.

[0025] In the diagram: 1. Equipment housing; 2. Winding operation area; 3. Processing table; 4. Rotary table; 5. Winding cup; 6. Metal coil; 7. Motor stator; 8. Winding station; 9. Motor; 10. Hydraulic cylinder; 11. Press head; 12. Fixed column; 13. Winding groove; 14. Mounting plate; 15. Lifting cylinder; 16. Upper pressure plate; 17. Telescopic guide rod; 18. Moving block; 19. Horizontal cylinder; 20. Upper mounting groove of stator; 21. Lower mounting groove of stator; 22. Slide groove; 23. Clamping cylinder; 24. Pressing block; 25. Rack; 26. Coil support plate. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings.

[0027] like Figure 1-6As shown, an automatic winding mechanism for a deep well pump motor stator includes a main body, an equipment housing 1 on the outside of the main body, a winding operation area 2 in the middle of the equipment housing 1, a processing table 3 below the winding operation area 2, a rotating table 4 movably mounted on the processing table 3, a winding cup 5 fixedly mounted on the rotating table 4, a metal coil 6 wound on the winding cup 5, a coil pushing mechanism inside the winding cup 5, a stator mounting mechanism above the winding operation area 2, a motor stator 7 placed on the stator mounting mechanism, and a stator core protection mechanism inside the stator mounting mechanism. The stator mounting mechanism moves the motor stator 7 onto the winding cup 5, and the metal coil 6 is embedded into the motor stator 7 through the coil pushing mechanism and the core protection mechanism.

[0028] Furthermore, the rotary table 4 is provided with three sets of winding stations 8, the winding cup 5 is fixedly installed on the winding station 8, and the box at the bottom of the winding operation area 2 is provided with a motor 9, the output end of the motor 9 is connected to the rotary table 4 for transmission.

[0029] In this embodiment, the motor 9 controls the rotary table 4 to rotate. After completing the processing of a set of stations, the station is switched again to realize the wire embedding processing of the winding cup 5.

[0030] Furthermore, the coil propulsion mechanism includes a hydraulic cylinder 10, a pressure head 11, and a fixing column 12. The winding cup 5 has a cavity inside. The bottom of the hydraulic cylinder 10 is fixed in the cavity of the winding cup 5. The pressure head 11 is located above the hydraulic cylinder 10. The hydraulic cylinder 10 is connected to the pressure head 11 through a push rod. The fixing column 12 is fixed above the pressure head 11.

[0031] In this embodiment, the pressure head 11 pushes the metal coil 6 into the iron core of the motor stator 7 under the action of the hydraulic cylinder 10.

[0032] Furthermore, the outer wall of the winding cup 5 is provided with evenly distributed winding grooves 13 along the axial direction. The winding grooves 13 are elongated openings, and the metal coil 6 is wound inside the winding grooves 13.

[0033] In this embodiment, the winding groove 13 is used to place the metal coil 6. The metal coil 6 is first wound in the winding groove 13 and then pushed into the motor stator 7 during assembly.

[0034] Furthermore, the stator mounting mechanism includes a mounting plate 14, a lifting cylinder 15, and an upper pressure plate 16. Telescopic guide rods 17 are fixedly installed on both sides of the mounting plate 14. The upper pressure plate 16 is located above the mounting plate 14. Both ends of the upper pressure plate 16 are fixedly connected to the telescopic guide rods 17. The bottom of the lifting cylinder 15 is connected to both ends of the mounting plate 14, and the lifting cylinder 15 is installed inside the upper part of the equipment housing 1.

[0035] In this embodiment, the mounting plate 14 and the upper pressure plate 16 are used to support the motor stator 7, and the lifting cylinder 15 is used to control the up and down movement of the motor stator 7.

[0036] Furthermore, a movable block 18 is movably disposed in the middle of the mounting plate 14. The two sides of the movable block 18 are slidably connected to the mounting plate 14 through the sliding groove 22. A horizontal cylinder 19 is connected to one side of the movable block 18. The horizontal cylinder 19 is fixedly installed on the mounting plate 14. A circular stator lower mounting groove 21 is disposed in the center of the movable block 18.

[0037] In this embodiment, the horizontal cylinder 19 is used to control the horizontal movement of the motor stator 7, thereby facilitating the placement and removal of the motor stator 7.

[0038] Furthermore, the upper pressure plate 16 is provided with a stator mounting groove 20 at its center, and the motor stator 7 is placed in the mounting groove between the moving block 18 and the upper pressure plate 16.

[0039] In this embodiment, the mounting groove 20 on the stator can be pressed and fixed to the top of the motor stator 7 to prevent the motor stator 7 from moving during the winding process.

[0040] Furthermore, the core protection mechanism includes a clamping cylinder 23 and a pressure block 24. The bottom of the clamping cylinder 23 is connected to the pressure block 24, and the pressure block 24 is located directly above the mounting groove 20 on the stator.

[0041] In this embodiment, the core protection mechanism prevents the teeth of the stator core from warping during winding. The stator core is made of stacked silicon steel sheets, which may cause the teeth to warp during winding, thereby ensuring the smooth insertion of the coil.

[0042] Furthermore, the pressure block 24 has a cylindrical structure, and the diameter of the pressure block 24 is smaller than the inner diameter of the motor stator 7. A rack 25 is provided on the periphery of the pressure block 24, and the tooth shape on the rack 25 matches the structure of the winding groove 13 on the winding cup 5.

[0043] In this embodiment, the pressure block 24 can apply pressure to the teeth to prevent them from warping, thereby ensuring the smooth insertion of the coil and improving product quality.

[0044] Furthermore, a coil support plate 26 is fixedly provided on the outer side of the winding cup 5. The coil support plate 26 has a cross-shaped structure, and the outer side of the metal coil 6 is placed on the coil support plate 26.

[0045] In this embodiment, the coil support plate 26 can support the metal coil 6, thereby facilitating processing operations.

[0046] The working principle of this utility model is as follows:

[0047] In use, before winding the stator of the deep well pump motor, a metal coil 6 is placed on the winding cup 5 via a winding mechanism. The robot arm places the unwound motor stator 7 into the mounting slot 20 on the stator. Then, the horizontal cylinder 19 moves the stator horizontally to directly below the mounting slot 21 on the lower stator via the moving block 18. Subsequently, the pressing cylinder 23 starts working, and the pressing block 24 passes through the inside of the motor stator 7 and is inserted into the winding cup 5. The rack 25 on the periphery of the pressing block 24 is embedded in the winding slot 13. Then, the lifting cylinder 15 starts working, moving the mounting plate 14, the upper pressure plate 16, and the motor stator 7 downwards synchronously to the top of the winding cup 5. The upper pressure plate 16 lowers the motor stator 7 under the action of downward pressure and presses it onto the winding cup 5. Then, the pressing head 11 pushes the metal coil 6 into the iron core of the motor stator 7 under the action of the hydraulic cylinder 10. After the operation is completed, each cylinder is reset, the robot arm picks up the processed product, and at the same time puts in the next unprocessed product, and the process is repeated in a cycle.

[0048] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this utility model.

[0049] Although this document frequently uses terms such as 1. equipment housing; 2. winding operation area; 3. processing table; 4. rotary table; 5. winding cup; 6. metal coil; 7. motor stator; 8. winding station; 9. motor; 10. hydraulic cylinder; 11. pressure head; 12. fixed column; 13. winding groove; 14. mounting plate; 15. lifting cylinder; 16. upper pressure plate; 17. telescopic guide rod; 18. moving block; 19. horizontal cylinder; 20. upper stator mounting groove; 21. lower stator mounting groove; 22. slide groove; 23. clamping cylinder; 24. pressure block; 25. rack; 26. coil support plate, the possibility of using other terms is not excluded. The use of these terms is merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any additional limitation would contradict the spirit of this utility model.

Claims

1. A deep-well pump motor stator automatic wire-embedding mechanism comprising a device main body, characterized in that, The outer part of the device body is provided with a device box (1), the middle part of the device box (1) is provided with a wire embedding operation area (2), the lower part of the wire embedding operation area (2) is provided with a processing table (3), the rotating table (4) is movably installed on the processing table (3), the winding cup (5) is fixedly installed on the rotating table (4), the metal coil (6) is wound on the winding cup (5), the inside of the winding cup (5) is provided with a coil advancing mechanism, the upper part of the wire embedding operation area (2) is provided with a stator mounting mechanism, the motor stator (7) is placed on the stator mounting mechanism, the inside of the stator mounting mechanism is provided with a stator core protection mechanism, the stator mounting mechanism moves the motor stator (7) to the winding cup (5), and the metal coil (6) is embedded into the motor stator (7) through the coil advancing mechanism and the core protection mechanism.

2. The deep-well pump motor stator wire-embedding mechanism of claim 1, wherein, Three groups of winding workstations (8) are arranged on the rotating table (4), the winding cup (5) is fixedly installed on the winding workstation (8), and the motor (9) is arranged in the box at the bottom of the wire embedding operation area (2).

3. The automatic wire inserting mechanism for deep-well pump motor stator according to claim 2, characterized in that, The coil advancing mechanism comprises a hydraulic cylinder (10), a pressure head (11) and a fixed column (12), the inside of the winding cup (5) is provided with a cavity, the bottom of the hydraulic cylinder (10) is fixed in the cavity of the winding cup (5), the pressure head (11) is located above the hydraulic cylinder (10), the hydraulic cylinder (10) is connected with the pressure head (11) through a jacking rod, and the fixed column (12) is fixed above the pressure head (11).

4. The automatic wire inserting mechanism for deep-well pump motor stator according to claim 3, characterized in that, Uniformly distributed winding grooves (13) are formed in the outer wall of the winding cup (5) along the axis direction, the winding grooves (13) are long strip-shaped openings, and the metal coil (6) is wound in the winding grooves (13).

5. The automatic wire inserting mechanism for deep-well pump motor stator according to claim 4, characterized in that, The stator mounting mechanism comprises an installation supporting plate (14), a lifting air cylinder (15) and an upper pressing plate (16), the two sides of the installation supporting plate (14) are fixedly provided with telescopic guide rods (17), the upper pressing plate (16) is located above the installation supporting plate (14), the two ends of the upper pressing plate (16) are fixedly connected with the telescopic guide rods (17), the bottom of the lifting air cylinder (15) is connected with the two ends of the installation supporting plate (14), and the lifting air cylinder (15) is installed above the inside of the device box (1).

6. The automatic wire inserting mechanism for deep-well pump motor stator according to claim 5, characterized in that, A moving block (18) is movably arranged in the middle of the installation supporting plate (14), the two sides of the moving block (18) are slidably connected with the installation supporting plate (14) through sliding grooves (22), one side of the moving block (18) is connected with a horizontal air cylinder (19), the horizontal air cylinder (19) is fixedly installed on the installation supporting plate (14), and the center of the moving block (18) is provided with a circular stator lower mounting groove (21).

7. The automatic wire inserting mechanism for deep-well pump motor stator according to claim 6, characterized in that, The center of the upper pressing plate (16) is provided with a stator upper mounting groove (20), and the motor stator (7) is placed in the mounting groove between the moving block (18) and the upper pressing plate (16).

8. The automatic wire inserting mechanism for deep-well pump motor stator according to claim 7, characterized in that, The iron core protection mechanism comprises a pressing cylinder (23) and a pressing block (24), the bottom of the pressing cylinder (23) is connected with the pressing block (24), and the pressing block (24) is located directly above the installation groove (20) of the stator.

9. The automatic wire inserting mechanism for deep-well pump motor stator according to claim 8, characterized in that, The pressing block (24) is in a cylindrical structure, the diameter of the pressing block (24) is smaller than the inner diameter of the motor stator (7), and a rack (25) is arranged on the periphery of the pressing block (24); the teeth on the rack (25) are matched with the winding groove (13) structure on the winding cup (5).

10. The deep-well pump motor stator wire-embedding mechanism of claim 9, wherein, A coil supporting plate (26) is fixedly arranged on the outer side of the winding cup (5), the coil supporting plate (26) is in a cross-shaped structure, and the outer side of the metal coil (6) is arranged on the coil supporting plate (26).

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