Welding device of electric energy consumption detection mechanism
By introducing components such as a laser generator and wire feeding limit wheel into the welding device of the power consumption detection mechanism, the problems of uneven wire feeding and cumbersome wire reel replacement in traditional devices have been solved, thereby improving the stability of welding quality and efficiency.
Patent Information
- Application Number
- CN202423134316.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Traditional welding equipment makes it difficult to precisely adjust welding parameters during the welding process of power consumption detection mechanisms. Uneven wire feeding and cumbersome wire reel replacement affect welding quality and efficiency.
A welding device for power consumption detection mechanism was designed. It adopts components such as a laser generator, a limit ring, an external threaded swivel, an adjustment slider, and a wire feeding limit wheel to realize the adjustment of the wire feeding tube position and the adaptive wire feeding speed. The welding wire drum is connected to the wire feeding seat through a limit bearing for easy replacement.
It achieves stable and uniform welding quality, improves welding efficiency and the ease of replacing the wire feed drum, and ensures the flexibility and efficiency of the welding process.
Smart Images
Figure CN223603653U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the production and maintenance related technical field of electric energy consumption detection mechanism, and specifically relates to a welding device of electric energy consumption detection mechanism. BACKGROUND
[0002] In the production and maintenance process of the electric energy consumption detection mechanism, welding is a key process link. In the welding process of the traditional welding device, it is difficult to accurately adjust the welding parameters to adapt to different welding positions and requirements, resulting in unstable welding quality. Moreover, the traditional device is not flexible enough in wire feeding and cannot automatically adjust the wire feeding speed according to the welding speed, which easily leads to uneven wire feeding and affects the welding effect.
[0003] In addition, the replacement of the welding wire reel is relatively cumbersome and time-consuming for the traditional welding device, which reduces the production efficiency.
[0004] In summary, the existing welding device has many shortcomings in the welding application of the electric energy consumption detection mechanism, and there is an urgent need for a new type of welding device to improve the welding quality and efficiency. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a welding device of electric energy consumption detection mechanism to solve the problem of uneven wire feeding of the traditional welding device mentioned in the background.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a welding device of electric energy consumption detection mechanism, comprising a laser generator, the lower side of the front end of the laser generator is connected with a connecting wire, the other end of the connecting wire is connected with a welding gun handle, the front end of the welding gun handle is connected with a welding gun head with an opening downward, the lower side of the rear end of the welding gun head is provided with a wire feeding pipe, and the lower end opening of the wire feeding pipe is located at the rear side of the lower end of the welding gun head.
[0007] Preferably, the lower side of the welding gun head is fixedly connected with two limiting rings, the rear end of the lower limiting ring is fixedly connected with a limiting sliding rod through a connecting rod.
[0008] Preferably, a threaded sleeve is rotatably connected between the two limiting rings, the threaded sleeve is sleeved on the outside of the welding gun head, and a position adjusting sliding block is slidably connected to the outside of the limiting sliding rod.
[0009] Preferably, the position adjusting sliding block is threadedly connected with the threaded sleeve, the upper end of the wire feeding pipe penetrates through the inside of the position adjusting sliding block and is located at the rear side of the limiting sliding rod, and the upper end of the wire feeding pipe is fixedly connected with a wire feeding seat.
[0010] Preferably, the upper end of the wire feeding seat is internally rotatably connected with a welding wire reel, and the welding wire reel is externally wound with a welding wire, the welding wire penetrates through the inside of the wire feeding pipe and extends to the outside of the lower end opening of the wire feeding pipe.
[0011] Preferably, the lower side of the rear end of the wire feeding pipe is fixedly connected with two roller supports, and the wire feeding limiting wheel is rotatably connected between the two roller supports, and the rear end of the wire feeding pipe is rotatably connected with the upper end of the wire feeding limiting wheel through the communication groove.
[0012] Preferably, the cylindrical outer wall of the wire feeding limiting wheel is internally provided with a wire feeding clamping groove, and the welding wire is clamped in the wire feeding clamping groove and is rotatably connected with the wire feeding limiting wheel through the wire feeding clamping groove, and the upper side of the left and right ends of the wire feeding seat is internally clamped with a limiting bearing.
[0013] Preferably, the two limiting bearings are rotatably connected with the wire feeding seat, the two limiting bearings are rotatably connected with limiting screw columns in the inside, and the two limiting screw columns are threadedly connected with the two limiting screw columns, and the two limiting screw columns are clamped in the inside of the left and right ends of the welding wire reel.
[0014] Compared with the prior art, the welding device of the electric energy consumption detection mechanism has the following beneficial effects:
[0015] 1. Strong adjustability: provided with an external thread rotating sleeve, a position adjusting sliding block and a limiting sliding rod, the length of the laser focal point can be adjusted according to the position of the welding position, so that the position of the lower end opening of the wire feeding pipe is adjusted, so that the welding starts at the laser focal point, and the welding quality is ensured.
[0016] 2. Uniform welding and self-adaptation: the wire feeding limiting wheel is arranged at the rear end of the wire feeding pipe, and the wire feeding limiting wheel can be rolled and welded during the welding process, the distance from the welding position is controlled, the welding is uniform, and the faster the wire feeding limiting wheel rolls forward, the faster the wire feeding speed, the welding speed is self-adaptive, and the wire feeding is more uniform.
[0017] 3. Convenient replacement of the welding wire reel: the welding wire reel is connected with the wire feeding seat through the limiting bearing and is installed and removed through the limiting screw column, which is convenient and fast and improves the welding efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a three-dimensional structure schematic view of the welding device of the utility model.
[0019] Figure 2 It is a welding gun head connecting structure schematic view of the utility model.
[0020] Figure 3 It is a limiting ring connecting structure schematic view of the utility model.
[0021] Figure 4 It is a wire feeding pipe connecting structure schematic view of the utility model.
[0022] Figure 5 For the utility model Figure 4 The enlarged schematic view of position A.
[0023] Figure 6 For the utility model Figure 4 The enlarged schematic view of position B.
[0024] In the figure: 1, laser generator;2, connecting wire;3, welding gun handle;4, welding gun head;5, wire feeding pipe;6, limiting ring;7, limiting sliding rod;8, external thread rotating sleeve;9, position adjusting sliding block;10, wire feeding seat;11, welding wire reel;12, roller support;13, wire feeding limiting wheel;14, wire feeding clamping groove;15, limiting bearing;16, limiting stud. Specific implementation
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0026] The utility model provides a kind of welding device of electric energy consumption detection mechanism as Figures 1-6 It is shown, including laser generator 1, laser generator 1 front end lower side is connected with connecting wire 2, one end of connecting wire 2 is connected with welding gun handle 3, and welding gun handle 3 front end is connected with welding gun head 4 with opening downwards, and welding gun head 4 rear end lower side is provided with wire feeding pipe 5, and wire feeding pipe 5 lower end opening is located welding gun head 4 lower end rear side, and wire feeding seat 10 is fixedly connected on the upper end of wire feeding pipe 5, and welding wire reel 11 is rotatably connected in the inside of wire feeding seat 10 upper end, and welding wire is wound outside welding wire reel 11, and welding wire is penetrated in the inside of wire feeding pipe 5, and extends to the outside of wire feeding pipe 5 lower end opening, and electric energy consumption detection mechanism is welded by welding device, and welding device generates laser by laser generator 1, and laser generator 1 is introduced into welding gun head 4 inside by connecting wire 2 and welding gun handle 3 and is focused, and is guided out by welding gun head 4 lower end opening, at this time, welding wire wound outside welding wire reel 11 is transported to the lower side of welding gun head 4 lower end opening by wire feeding pipe 5 inside, and just extends to laser focus, and welding wire is pressed at the position that electric energy consumption detection mechanism needs to be welded, and welding wire is melted under the heating of laser, and electric energy consumption detection mechanism is welded.
[0027] Preferably, the lower side of the welding torch head 4 is fixedly connected with two limiting rings 6, the rear end of the lower limiting ring 6 is fixedly connected with a limiting sliding rod 7 through a connecting rod, a female threaded rotating sleeve 8 is rotatably connected between the two limiting rings 6 and is sleeved on the outside of the welding torch head 4, a positioning sliding block 9 is slidably connected to the outside of the limiting sliding rod 7, the positioning sliding block 9 is threadedly connected with the female threaded rotating sleeve 8, the upper end of the wire feeding pipe 5 penetrates into the inside of the positioning sliding block 9 and is located at the rear side of the limiting sliding rod 7, before welding the electric energy consumption detection mechanism, the length of the laser focal point is adjusted according to the position of the welding position, and the position of the positioning sliding block 9 and the wire feeding seat 10 is adjusted by rotating the female threaded rotating sleeve 8, so as to adjust the position of the lower end opening of the wire feeding pipe 5, and the positioning sliding block 9 and the wire feeding seat 10 can limit the position through the limiting sliding rod 7, so that the welding wire extending out of the lower end opening of the wire feeding pipe 5 can be just located at the adjusted laser focal point, ensuring that the welding wire can be normally heated and melted, and ensuring the welding quality.
[0028] Preferably, the lower side of the rear end of the wire feeding pipe 5 is fixedly connected with two roller supports 12, a wire feeding limiting wheel 13 is rotatably connected between the two roller supports 12, the upper end of the wire feeding limiting wheel 13 is rotatably connected to the lower side of the rear end of the wire feeding pipe 5 through a communication groove, a wire feeding clamping groove 14 is formed in the cylindrical outer wall of the wire feeding limiting wheel 13, and the welding wire is clamped in the wire feeding clamping groove 14 and is rollingly connected with the wire feeding limiting wheel 13 through the wire feeding clamping groove 14, during the welding process of the electric energy consumption detection mechanism, the welding device can roll forward while welding at the welding position through the wire feeding limiting wheel 13, and can control the distance from the welding position through the wire feeding limiting wheel 13, ensuring uniform welding and improving the welding quality, and at the same time, the wire feeding limiting wheel 13 can drive the welding wire to feed downward through the wire feeding clamping groove 14, and the faster the wire feeding speed is, the faster the wire feeding speed is, so that the wire feeding speed can be self-adapted to the welding speed.
[0029] Preferably, the upper side of the left and right ends of the wire feeding seat 10 is clamped with a limiting bearing 15, the two limiting bearings 15 are rotatably connected with the wire feeding seat 10, the inside of the two limiting bearings 15 is rotatably connected with a limiting screw post 16 and is threadedly connected with the two limiting screw posts 16, and the two limiting screw posts 16 are respectively clamped in the inside of the left and right ends of the center of the welding wire reel 11, during the welding process of the electric energy consumption detection mechanism, the welding wire reel 11 can be connected with the wire feeding seat 10 through the two limiting bearings 15 and can rotate in the inside of the wire feeding seat 10, ensuring that the welding wire reel 11 can continuously provide welding wire, and the welding wire reel 11 can be installed and removed between the two limiting bearings 15 through the limiting screw posts 16, making it more convenient to replace the welding wire reel 11 and improving the welding efficiency.
[0030] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. An electric power consumption detection mechanism welding device characterized by comprising: Including laser generator (1), the laser generator (1) front end lower side is connected with connecting wire (2), one end of connecting wire (2) is connected with welding torch handle (3), the welding torch handle (3) front end is connected with the welding torch head (4) of opening downward, the welding torch head (4) rear end lower side is provided with the wire feeder pipe (5), and wire feeder pipe (5) lower end opening is located in the welding torch head (4) lower end rear side.
2. The welding apparatus of claim 1, wherein: The welding torch head (4) is fixedly connected with two limit rings (6) outside the lower side, and the rear end of the lower side limit ring (6) is fixedly connected with a limit sliding rod (7) through a connecting rod.
3. The welding apparatus of claim 2, wherein: Two limit rings (6) are rotatably connected with an external thread rotating sleeve (8), and the external thread rotating sleeve (8) is sleeved on the outside of the welding torch head (4), and the limit sliding rod (7) is slidably connected with a position adjusting sliding block (9) outside.
4. The welding apparatus of claim 3, wherein: The position adjusting sliding block (9) is threadedly connected with the external thread rotating sleeve (8), and the wire feeder pipe (5) penetrates through the inside of the position adjusting sliding block (9) and is located at the rear side of the limit sliding rod (7), and the wire feeder pipe (5) is fixedly connected with a wire feeder seat (10) at the upper end.
5. The apparatus of claim 4, wherein: The welding wire is wound outside the welding wire drum (11), and the welding wire penetrates through the inside of the wire feeder pipe (5) and extends to the outside of the wire feeder pipe (5) lower end opening.
6. The apparatus of claim 5, wherein: The wire feeder pipe (5) rear end lower side is fixedly connected with two roller supports (12), and the wire feeder pipe (5) rear end lower side is rotatably connected with a wire feeder limiting wheel (13) between the two roller supports (12).
7. The apparatus of claim 6, wherein: The wire feeder limiting wheel (13) is rotatably connected with the wire feeder pipe (5) rear end lower side through a communication groove at the upper end.
8. The welding apparatus of claim 7, wherein: The wire feeder limiting wheel (13) is rotatably connected with the wire feeder pipe (5) rear end lower side through a communication groove at the upper end. Two limit bearings (15) are rotatably connected with the wire feeder seat (10), and two limit bearings (15) are rotatably connected with two limit studs (16) inside and are threadedly connected with two limit studs (16), and two limit studs (16) are respectively clamped in the inside of the left and right two ends of the welding wire drum (11).