Multifunctional drilling machine integrating drilling, chamfering and tapping
By integrating drilling, chamfering, and tapping into a single multi-functional drilling rig, the problems of high investment and complex operation of traditional drilling equipment have been solved, achieving efficient automated processing and improving production efficiency.
Patent Information
- Application Number
- CN202423288335.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Traditional drilling rigs can only install one drill bit or tap at a time. The multiple processes of machining threaded holes require multiple drilling rigs to operate in a continuous flow, which results in high equipment investment and complicated operation, affecting production efficiency.
Design a multi-functional drilling machine that integrates drilling, chamfering, and tapping. It adopts components such as slide rails, lifting columns, and servo electric cylinders to realize multiple processing operations such as hole opening, hole enlargement, chamfering, and tapping on one machine. It uses multiple drill chucks and motors to automate the processing.
It significantly improves the processing efficiency of threaded holes, simplifies the operation process, and saves equipment and labor costs.
Smart Images
Figure CN223603868U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of machining equipment, and particularly relates to a multifunctional drilling machine integrating drilling, chamfering and tapping. BACKGROUND
[0002] Flange connection is a common connection mode of metal pipelines, such as straight-through joints, three-way joints, elbow joints and other metal pipeline connection components, which are generally produced in the form of castings. The two ends of the connection components are generally integrally cast with flange parts. Flange connection is usually fastened by screws, so the edges of the flange parts generally need to be drilled with screw holes for mounting the screws. Some screw holes further need to be chamfered on the hole edges, and even some screw holes need to be tapped into threaded holes. In addition, according to actual conditions, the flange part may need to be uniformly arranged with a ring of screw holes, or only two symmetrical screw holes may be needed. During the processing of threaded holes, a relatively thin drill is usually used to first drill a hole, then a relatively thick drill is used to expand the hole, then a thicker drill is used to chamfer the hole, and finally a tap is used to tap the hole. The traditional drilling machine can only install one drill or tap at a time, and multiple drilling machines are needed for multiple processes of processing threaded holes, which requires high equipment investment. However, only one drilling machine needs to frequently change different specifications of drills and taps, which is very troublesome to operate and seriously affects production efficiency. Therefore, a new multifunctional drilling machine needs to be designed to solve this problem. SUMMARY
[0003] In view of the above problems, the utility model provides a multifunctional drilling machine integrating drilling, chamfering and tapping, which can continuously complete multiple machining operations such as drilling, expanding, chamfering and tapping of threaded holes for workpieces on one machine, and can significantly improve the processing efficiency of threaded holes.
[0004] In order to achieve the above purposes, the utility model adopts the following technical solutions:
[0005] A multifunctional drilling machine integrating drilling, chamfering and tapping, characterized in that a slide rail extending in the left-right direction is fixedly arranged on the front part of the upper part of the workbench, a slide table is slidably connected to the upper part of the slide rail through a sliding block, a machining station is arranged on the slide table, a positioning device for clamping a workpiece to be machined is arranged on the front side of the machining station, and a displacement device for pushing and pulling the slide table to move left and right is arranged on the right side of the slide rail.
[0006] The rear side of the slide rail is fixed with two vertically arranged lifting columns side by side, the top ends of the two lifting columns are respectively connected with machine head mounting arms extending forward, the upper and lower sides of the two machine head mounting arms are respectively correspondingly provided with power motors and speed reducers, the two speed reducers are both double-output gear boxes, the input shafts of the two speed reducers are correspondingly connected with the motor shafts of the two power motors, the lower ends of the two output shafts of each speed reducer are respectively correspondingly provided with a drill chuck, and the four drill chucks are arranged in a straight line along the left-right direction, the four drill chucks can simultaneously clamp four different drill bits, such as a thin drill bit, a relatively thick drill bit, a thicker drill bit and a tap, so as to cooperate with sequentially completing four machining operations of hole opening, hole expansion, chamfering and tapping.
[0007] Further, a H-shaped gap is formed in the middle front side of the slide table and used for placing a workpiece to be machined.
[0008] Preferably, the side walls of the pressing block and the gap towards the side of the workpiece to be machined are provided with anti-skid pads, so as to enhance the friction force of clamping the workpiece to be machined, clamp the workpiece to be machined more tightly, and avoid the workpiece to be machined from being detached or deflected.
[0009] Further, the displacement device comprises a push-pull telescopic rod fixedly installed on the right side of the slide rail, and the telescopic end of the push-pull telescopic rod is connected with the right side wall of the slide table.
[0010] Preferably, the lifting columns, the push-pull telescopic rod and the pressing telescopic rod are all servo electric cylinders, and an electric control box is arranged on the left side of the worktable.
[0011] Further, a vertical guide rod is arranged at the rear of the lifting column, and the upper end of the vertical guide rod is slid through the rear of the machine head mounting arm through a sliding sleeve, so as to prevent the machine head mounting arm from being laterally deflected during lifting.
[0012] The utility model also comprises other components capable of enabling it to be normally used, which are all conventional means in the field, and in addition, the devices or components not defined in the utility model, such as the double-output gear box, the servo electric cylinder and the electric control box and the internal control circuit arrangement thereof, all adopt the prior art in the field.
[0013] The utility model has the following beneficial effects:
[0014] The multifunctional drilling machine provided by the utility model integrates drilling, chamfering and tapping, and can complete the whole set of process operation of tapping, reaming, chamfering and tapping of the threaded hole on one drilling machine, and is simple and convenient to operate, and is favorable for improving work efficiency and saving equipment cost and labor cost. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a structural schematic view of the multifunctional drilling machine in the embodiment.
[0016] Figure 2 It is Figure 1 It is a side view structural schematic view of the multifunctional drilling machine along A-A direction in the embodiment.
[0017] Figure 3 It is Figure 2 It is a top view structural schematic view of the sliding drilling platform of the multifunctional drilling machine along B-B direction in the embodiment. DETAILED DESCRIPTION
[0018] The technical scheme of the utility model will be clearly and completely described in combination with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0019] It should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "inner" and "outer" indicate the orientation or position relationship based on the drawings, and are only for convenience of description.
[0020] EMBODIMENT
[0021] As Figures 1-3 shown, a multifunctional drilling machine integrating drilling, chamfering and tapping, the workbench 1 upper front part is fixedly provided with the slide rail 2 extending along the left and right directions, the slide rail upper part is slidably connected with the slide platform 4 through the sliding block 3, the slide platform is provided with the processing station, the processing station front side is provided with the positioning device for clamping the workpiece 26 to be processed, and the slide rail right side is provided with the displacement device for pushing and pulling the slide platform to move left and right.
[0022] Two vertical lifting columns 5 are fixed side by side on the rear side of the slide rail, the top ends of the two lifting columns are respectively connected with machine head mounting arms 6 extending forward, power motors 7 and speed reducers 8 are respectively installed on the upper and lower sides of the two machine head mounting arms, the speed reducers are fixedly connected below the machine head mounting arms through cylindrical connecting sleeves 25, the two speed reducers are double-output gearboxes, the input shafts of the two speed reducers are respectively connected with the motor shafts of the two power motors, the lower ends of the two output shafts of each speed reducer are respectively connected with a drill chuck 9, and the four drill chucks are arranged in a straight line along the left-right direction, from right to left below the four drill chucks, a fine drill bit 10 for hole opening, a thicker drill bit 11 for hole expansion, a thicker drill bit 12 for chamfering and a tap 13 for tapping are sequentially arranged, during processing, first, the push-pull telescopic rod is controlled to drive the slide table to move to the rightmost fine drill bit, then the workpiece to be processed is clamped and fixed on the work station in the middle of the slide table through the telescopic rod, then the two power motors are started to drive the four drill bits to rotate through the speed reducers, the lifting columns are controlled to be lifted to realize the downward pressing of the drill bits, the slide table is driven by the push-pull telescopic rod to accurately stop below each drill bit from right to left, and then four processing operations of hole opening, hole expansion, chamfering and tapping are sequentially completed.
[0023] A H-shaped gap 14 is formed on the front side of the middle part of the slide table, and is used for placing the workpiece to be processed. The positioning device comprises a mounting frame 15 fixedly connected in front of the gap, the mounting frame is fixedly arranged in front of the slide table through four long rod bolts 16, a telescopic rod 18 is fixedly installed on the front side of the mounting frame, the telescopic end of the telescopic rod penetrates through the mounting frame and faces the gap, and a pressing block 19 is connected to the telescopic end of the telescopic rod, and is used for pressing the workpiece to be processed.
[0024] Anti-skid pads 20 are arranged on the side walls of the pressing block and the side wall of the gap facing the side of the workpiece to be processed, the anti-skid pads are rubber pads, and the surface of the rubber pads is provided with knurling, which is used for enhancing the friction force of clamping the workpiece to be processed, so that the workpiece to be processed is clamped more tightly, and the workpiece to be processed is prevented from being detached or deflected.
[0025] The shifting device comprises a push-pull telescopic rod 21 fixedly installed on the right side of the slide rail through a mounting seat 17, the telescopic end of the push-pull telescopic rod is connected with the right side wall of the slide table, and the left-right movement of the slide table is driven by the telescopic movement of the push-pull telescopic rod.
[0026] The lifting columns, the push-pull telescopic rod and the pressing telescopic rod are all servo electric cylinders, the telescopic stroke of which can be accurately controlled, an electric control box 22 is arranged on the left part above the workbench, and each servo electric cylinder is electrically connected with the electric control box, so as to accurately control the lifting depth of the lifting column, the stopping position of the slide table driven by the push-pull telescopic rod and the pressing force of the pressing telescopic rod on the workpiece to be processed.
[0027] The rear of the lifting column is matched with a vertical guide rod 23, and the upper end of the vertical guide rod is slid through the rear of the head mounting arm through a sliding sleeve 24, which is used for preventing the head mounting arm from being laterally deflected during lifting.
[0028] The technical scheme of the utility model is not limited to the above-mentioned specific embodiment, and many modifications and changes are obvious to those skilled in the art without departing from the scope and spirit of the described embodiment, and any technical modification made within the spirit and principle of the utility model falls within the protection scope of the utility model.
Claims
1. A multifunctional drilling machine integrating drilling, chamfering and tapping, comprising a workbench, characterized in that: The workbench is provided with a slide rail extending in the left-right direction in the front part above the workbench, a slide table is connected to the slide rail through a sliding block, a processing station is arranged on the slide table, a positioning device for clamping the workpiece to be processed is arranged on the front side of the processing station, a displacement device for pushing and pulling the slide table to move left and right is arranged on the right side of the slide rail, two vertical lifting columns are fixed on the rear side of the slide rail, two machine head mounting arms extending forward are respectively connected to the top ends of the two lifting columns, a power motor and a speed reducer are respectively arranged on the upper and lower sides of each of the two machine head mounting arms, the two speed reducers are both double-output gear boxes, the input shafts of the two speed reducers are respectively connected to the motor shafts of the two power motors, and two drill chucks are respectively arranged on the lower ends of the two output shafts of each speed reducer.
2. The multifunctional drilling machine of claim 1, wherein: A U-shaped notch for placing the workpiece to be processed is arranged on the front side of the middle part of the slide table.
3. The multifunctional drilling machine of claim 2, wherein: The four drill chucks can simultaneously install four different drill bits to perform four different sequential processes of hole opening, hole expansion, chamfering and tapping.
4. The multifunctional drilling machine of claim 3, wherein: The positioning device comprises a mounting frame fixedly connected in front of the notch, a pressing telescopic rod is fixedly arranged on the front side of the mounting frame, the telescopic end of the pressing telescopic rod penetrates through the mounting frame and faces the notch, and a pressing block is connected to the telescopic end of the pressing telescopic rod for pressing the workpiece to be processed.
5. The multifunctional drilling machine of claim 4, wherein: Anti-skid pads are arranged on the side walls of the pressing block and the side wall of the notch facing the workpiece to be processed, so as to enhance the friction force for clamping the workpiece to be processed.
6. The multifunctional drilling machine of claim 5, wherein: The displacement device comprises a push-pull telescopic rod fixedly arranged on the right side of the slide rail, and the telescopic end of the push-pull telescopic rod is connected to the right side wall of the slide table.
7. The multifunctional drilling machine of claim 6, wherein: The lifting columns, the push-pull telescopic rod and the pressing telescopic rod are all servo electric cylinders, and an electric control box is arranged on the left part above the workbench, and each servo electric cylinder is electrically connected to the electric control box.
8. The multifunctional drilling machine of claim 7, characterized in that: A vertical guide rod is arranged at the rear of the lifting column, and the upper end of the vertical guide rod penetrates through the rear part of the machine head mounting arm.