Wall surface treatment device for machine tool body production
By combining a transport bracket and a negative pressure hoist, along with a fixed angle adjustment and automated grinding structure, the environmental pollution and manual operation problems of open grinding devices are solved, enabling efficient, safe, and precise grinding of the lathe bed.
Patent Information
- Application Number
- CN202422616879.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing machine tool bed grinding device has an open design, which causes waste chips to scatter everywhere, pollute the environment and increase the difficulty of cleaning. Manual operation increases labor intensity and affects production efficiency.
The lathe bed is efficiently and safely transported using a transport bracket and a negative pressure hoist. Combined with a fixed angle adjustment structure and a grinding structure, automated grinding is achieved through a lifting hydraulic push rod and a grinder. The integrated design collects dust, and a circular electromagnet and a repulsive magnet are used to provide precise fixation.
It achieves stable fixation and angle adjustment of the lathe bed, improves grinding efficiency and precision, reduces operating difficulty, keeps the working environment clean, and has versatility and adaptability.
Smart Images
Figure CN223604055U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to lathe bed production technical field, concretely is a wall surface treatment device for lathe bed production. BACKGROUND
[0002] In the precision machining process of large lathe equipment, the polishing device occupies the pivotal position. Especially in the production of aluminum plate cutting and grooving lathe bed, the bed must be polished carefully to ensure the smooth surface without burrs.
[0003] However, the widely used polishing device is of open design, which means that the whole workpiece and polishing mechanism are directly exposed to the air. In the polishing process, the generated debris often scatters everywhere, not only polluting the working environment, but also greatly increasing the subsequent cleaning difficulty. More importantly, in the feeding and discharging stage, these devices often need to rely on manual operation, which undoubtedly increases the labor intensity of workers and affects the overall production efficiency. In view of this, the above problems are studied in depth, and the case is generated. CONTENT OF THE UTILITY MODEL
[0004] In order to achieve the above purpose, the utility model realizes the following technical scheme: a wall surface treatment device for lathe bed production, comprising: a polishing and polishing table, a carrying support and a carrying negative pressure lifting device, the carrying support is installed on the polishing and polishing table, the carrying negative pressure lifting device is installed on the carrying support, the polishing and polishing table is provided with polishing structure and fixed angle adjusting structure;
[0005] The fixed angle adjusting structure contains: a plurality of horizontal telescopic L-shaped blocks, a plurality of telescopic threaded pipes, a plurality of telescopic threaded rods, a plurality of telescopic limit shafts, a plurality of convex telescopic blocks, a driving transmission box, a plurality of transmission bevel gear sets, a transmission drive shaft, a transmission drive machine, a transmission gear box, a pair of moving lead screw modules, four pairs of lifting hydraulic push rods, a pair of concave annular blocks, a pair of convex annular blocks, a pair of angle adjusting drive machines, a pair of angle adjusting gears, a pair of angle set annular rack gears, a pair of copper coin-shaped rotating blocks, a plurality of convex extrusion blocks, a plurality of transmission metal rods, a pair of annular electromagnets and a plurality of repulsion magnets;
[0006] The polishing platform is provided with a plurality of telescopic convex clamping grooves, a plurality of convex telescopic blocks are movably inserted into the inner side of the telescopic convex clamping grooves, a plurality of telescopic limiting shafts are movably inserted into the telescopic convex clamping grooves and the convex telescopic blocks, the driving transmission box is inserted into the polishing platform, a plurality of telescopic threaded pipes are inserted into the polishing platform and the driving transmission box through bearings, a plurality of telescopic threaded rods are movably inserted into the inner side of the telescopic threaded pipes, and the telescopic threaded rods are connected to the convex telescopic blocks, a plurality of horizontal telescopic L-shaped blocks are installed on the convex telescopic blocks, the transmission driving shaft is inserted into the driving transmission box, a plurality of transmission bevel gears are sleeved on the telescopic threaded pipes and the driving transmission box, the transmission gear box is sleeved on the transmission driving shaft, the transmission driving machine driving end is connected to the transmission gear box, a pair of moving lead screws are installed on the polishing platform, four pairs of lifting hydraulic push rods are installed on the moving end of the moving lead screw module, a pair of concave annular blocks are installed on the pushing end of the lifting hydraulic push rod, a pair of convex annular blocks are movably inserted into the inner side of the concave annular blocks, a pair of angle adjusting driving machines are installed on the inner side of the concave annular blocks, a pair of angle adjusting gears are installed on the driving end of the angle adjusting driving machine, a pair of angle sleeved annular racks are sleeved on the convex annular blocks, and the angle sleeved annular racks are in gear meshing between the angle adjusting gears, a pair of copper coin-shaped rotating blocks are installed on the convex annular blocks, a plurality of convex extrusion grooves are formed in the copper coin-shaped rotating blocks, a plurality of convex extrusion blocks are movably inserted into the convex extrusion grooves, a plurality of repulsion magnets are installed on the convex extrusion blocks, a plurality of transmission metal rods are inserted into the convex extrusion grooves, and a pair of annular electromagnets are installed on the copper coin-shaped rotating blocks.
[0007] It should be noted that, as described above, the lathe bed is moved onto the grinding and polishing table via a negative pressure lifting device on the transport bracket. The transmission drive motor then drives the transmission gearbox on its drive end, which in turn drives the transmission drive shaft inside the transmission gearbox. This shaft drives several transmission helical gear sets, which in turn drive several telescopic threaded tubes. These tubes, in turn, drive telescopic threaded rods inside their respective tubes, which in turn drive several convex telescopic blocks. This causes the convex telescopic blocks to horizontally extend and retract within several convex clamping slots. These convex telescopic blocks then drive several horizontal telescopic L-shaped blocks, which in turn relatively extend, retract, and compress the lathe bed. Simultaneously, a pair of moving lead screw modules drive four pairs of lifting hydraulic push rods for stable horizontal extension and retraction. These four pairs of lifting hydraulic push rods also drive concave annular blocks for vertical lifting and lowering. The concave annular block drives the convex annular block and the coin-shaped rotating block above it to achieve stable horizontal extension and retraction. Simultaneously, the coin-shaped rotating block is first fitted onto the bed frame. A pair of annular electromagnets are energized, and through several conductive metal rods, the magnetism of the electromagnets is transferred to the repulsive magnets on several convex pressing blocks. These repulsive magnets then drive the convex pressing blocks, and the extension and retraction of these blocks clamps the bed frame in place. A pair of angle adjustment drives on the concave annular block operate, driving the angle adjustment mechanism... The angle adjustment gear on the drive end rotates, which in turn drives the angle-fitting ring rack to rotate. The angle-fitting ring rack then drives the convex ring block on it to rotate stably along the inner side of the concave ring block. This, in turn, drives the coin-shaped rotating block on the convex ring block to rotate, thereby rotating the fixed bed. This allows the grinding angle of the bed to be adjusted according to different needs, thus adjusting the contact surface between the bed and the grinding structure according to different requirements.
[0008] Preferably, the grinding structure includes: a pair of lifting and grinding hydraulic push rods, a concave grinding block, a grinder, a collection pump, an air extraction pipe, and a collection box;
[0009] A pair of lifting and grinding hydraulic push rods are mounted on the transport bracket, the concave grinding block is mounted on the pushing end of the pair of lifting and grinding hydraulic push rods, the grinder is mounted on the concave grinding block, the collection box is mounted on the concave grinding block, the collection pump is mounted on the collection box, the air extraction pipe is mounted on the collection box, and the air extraction pipe is connected to the concave grinding block;
[0010] Need to explain above, through a pair of lifting polishing hydraulic push rod telescopic, drive a pair of lifting polishing hydraulic push rod push end on the concave polishing block, through the polishing block on the polisher to the bed body polishing, while through the collection pump after polishing dust drainage to the inside of the collection box.
[0011] Preferably, the carrying support is provided with a scanning camera.
[0012] Preferably, the horizontal telescopic L-shaped block is provided with a friction extrusion block.
[0013] Preferably, the concave annular block is provided with a supporting wheel.
[0014] Preferably, the inside of the collection box is provided with a filter screen.
[0015] Beneficial effects
[0016] The utility model provides a wall treatment device for lathe bed production. Have following beneficial effects: this wall treatment device for lathe bed production can realize the efficient, safe carrying of lathe bed through carrying support and negative pressure hoist, reduces the difficulty and risk of manual carrying, the design of convex telescopic block and horizontal telescopic L-shaped block ensures the stable fixation of bed body on polishing and polishing platform, prevents displacement or vibration in the polishing process, through angle adjusting drive machine and angle suit annular rack, the system can flexibly adjust the angle of bed body, satisfies different polishing demand, improves polishing efficiency and quality, the combination of annular electromagnet and repulsion magnet provides a kind of accurate fixation and extrusion mode, ensures that bed body keeps stable in the polishing process, improves polishing precision, the combination of lifting polishing hydraulic push rod and concave polishing block realizes automatic polishing, reduces the operation difficulty, improves work efficiency, the design of collection pump and collection box can effectively collect dust generated in the polishing process, keeps the clean of working environment, also meets environmental protection requirement simultaneously, the whole system adopts integration and modular design, is convenient for installation, maintenance and upgrade, improves the reliability and service life of system, the system can adapt to lathe bed of different specifications and sizes, has very strong universality and adaptability. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 It is the front view of the wall treatment device for lathe bed production.
[0018] Fig. 2 It is the top view of the wall treatment device for lathe bed production.
[0019] In the figure: 1, polishing platform; 2, carrying support; 3, horizontal telescopic L-shaped block; 4, telescopic threaded pipe; 5, telescopic threaded rod; 6, telescopic limiting shaft; 7, convex telescopic block; 8, driving transmission box; 9, transmission bevel gear set; 10, transmission drive shaft; 11, transmission drive machine; 12, transmission gear box; 13, moving lead screw module; 14, lifting hydraulic push rod; 15, concave annular block; 16, convex annular block; 17, angle adjustment drive machine; 18, angle adjustment gear; 19, angle set annular rack; 20, copper coin-shaped rotating block; 21, convex extrusion block; 22, transmission metal rod; 23, annular electromagnet; 24, repulsion magnet. DETAILED DESCRIPTION
[0020] Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without making creative labor belong to the range of protection of the utility model.
[0021] Through the personnel in the art, all electrical components in the case and its adaptation power are connected through wires, and should be according to actual situation, select appropriate controller and encoder, to meet the control demand, specific connection and control order, should refer to the working principle in the following, the order of work between electrical components is completed, its detailed connection means, for the art known technology, the following mainly introduces working principle and process, no longer to the electrical control do explanation.
[0022] EMBODIMENT
[0023] The utility model will be specifically described below in combination with the drawings, such as Figs. 1-2As shown, the carrying negative pressure hoist is installed on the carrying support 2, and the polishing and polishing table 1 is provided with a polishing structure and a fixed angle adjusting structure; the fixed angle adjusting structure comprises: a plurality of horizontal telescopic L-shaped blocks 3, a plurality of telescopic threaded pipes 4, a plurality of telescopic threaded rods 5, a plurality of telescopic limiting shafts 6, a plurality of convex telescopic blocks 7, a driving transmission box 8, a plurality of transmission bevel gear sets 9, a transmission driving shaft 10, a transmission driving machine 11, a transmission gear box 12, a pair of moving lead screw modules 13, four pairs of lifting hydraulic push rods 14, a pair of concave annular blocks 15, a pair of convex annular blocks 16, a pair of angle adjusting driving machines 17, a pair of angle adjusting gears 18, a pair of angle set annular rack gears 19, a pair of copper coin-shaped rotating blocks 20, a plurality of convex extrusion blocks 21, a plurality of transmission metal rods 22, a pair of annular electromagnets 23 and a plurality of repulsion magnets 24.The polishing platform 1 is provided with a plurality of telescopic convex clamping grooves, a plurality of convex telescopic blocks 7 are movably inserted into the inner side of the telescopic convex clamping grooves, a plurality of telescopic limiting shafts 6 are movably inserted into the telescopic convex clamping grooves and the convex telescopic blocks 7, the driving transmission box 8 is inserted into the polishing platform 1, a plurality of telescopic threaded pipes 4 are inserted into the polishing platform 1 and the driving transmission box 8 through bearings, a plurality of telescopic threaded rods 5 are movably inserted into the inner side of the telescopic threaded pipes 4 and connected to the convex telescopic blocks 7, a plurality of horizontal telescopic L-shaped blocks 3 are installed on the convex telescopic blocks 7, the transmission driving shaft 10 is inserted into the driving transmission box 8, a plurality of transmission bevel gear sets 9 are sleeved on the telescopic threaded pipes 4 and the driving transmission box 8, the transmission gear box 12 is sleeved on the transmission driving shaft 10, the transmission driving machine 11 is connected to the transmission gear box 12, a pair of moving lead screw modules 13 are installed in parallel on the polishing platform 1, four pairs of lifting hydraulic push rods 14 are installed at the moving end of the moving lead screw modules 13, a pair of concave annular blocks 15 are installed at the pushing end of the lifting hydraulic push rods 14, a pair of convex annular blocks 16 are movably inserted into the inner side of the concave annular blocks 15, a pair of angle adjusting driving machines 17 are installed at the inner side of the concave annular blocks 15, a pair of angle adjusting gears 18 are installed at the driving end of the angle adjusting driving machines 17, a pair of angle sleeved annular gear racks 19 are sleeved on the convex annular blocks 16 and meshed between the angle adjusting gears 18, a pair of copper coin-shaped rotating blocks 20 are installed on the convex annular blocks 16, a plurality of convex extrusion grooves are formed in the copper coin-shaped rotating blocks 20, a plurality of convex extrusion blocks 21 are movably inserted into the convex extrusion grooves, a plurality of repulsion magnets 24 are installed on the convex extrusion blocks 21, a plurality of transmission metal rods 22 are inserted into the convex extrusion grooves, and a pair of annular electromagnets 23 are installed on the copper coin-shaped rotating blocks; the polishing structure comprises a pair of lifting polishing hydraulic push rods, a concave polishing block, a polisher, a collection pump, an air suction pipe and a collection box; the lifting polishing hydraulic push rods are installed on the carrying support 2, the concave polishing block is installed at the pushing end of the lifting polishing hydraulic push rods, the polisher is installed on the concave polishing block, the collection box is installed on the concave polishing block, the collection pump is installed on the collection box, the air suction pipe is installed on the collection box, and the air suction pipe is connected to the concave polishing block; the carrying support 2 is provided with a scanning camera;A plurality of said horizontal telescopic L-shaped blocks 3 are respectively provided with friction extrusion blocks; a pair of said concave annular blocks 15 are respectively provided with support wheels; the inner side of the collecting box is provided with a filter screen.
[0024] According to the drawings Figs. 1-2 It is concluded that the lathe bed is carried by the carrying negative pressure hoist on the carrying support 2, and the bed is carried to the polishing and grinding table 1. The transmission drive machine 11 is operated to drive the transmission gear box 12 on the driving end of the transmission drive machine 11 to operate, drive the transmission drive shaft 10 on the inner side of the transmission gear box 12 to operate, drive the plurality of transmission helical gear sets 9 on the transmission drive shaft 10 to operate, drive the plurality of telescopic threaded pipes 4 on the plurality of transmission helical gear sets 9 to rotate, drive the plurality of telescopic threaded rods 5 on the inner side of the plurality of telescopic threaded pipes 4, drive the plurality of convex telescopic blocks 7 on the plurality of telescopic threaded rods 5 to stably horizontally extend and retract, drive the plurality of horizontal telescopic L-shaped blocks 3 on the plurality of convex telescopic blocks 7, relatively extrude and fix the bed by the plurality of telescopic horizontal telescopic L-shaped blocks 3, drive the four pairs of lifting hydraulic push rods 14 on the moving lead screw module 13 to stably horizontally extend and retract, drive the concave annular blocks 15 on the four pairs of lifting hydraulic push rods 14 to vertically lift, drive the convex annular blocks 16 and the coin-shaped rotating blocks 20 on the concave annular blocks 15 to stably horizontally extend and retract, drive the convex annular blocks 16 and the coin-shaped rotating blocks 20 on the concave annular blocks 15 by first sleeving the coin-shaped rotating blocks 20 on the bed, energize the pair of annular electromagnets 23, transfer the magnetism of the pair of annular electromagnets 23 to the repulsion magnets 24 on the plurality of convex extrusion blocks 21 through the plurality of transmission metal rods 22, drive the convex extrusion blocks 21 on the plurality of repulsion magnets 24 to extrude and fix the bed by the plurality of convex extrusion blocks 21, drive the angle adjustment gear 18 on the driving end of the angle adjustment drive machine 17 to rotate by operating the angle adjustment drive machine 17 on the concave annular block 15, drive the angle adjustment gear 18 to rotate by the angle adjustment gear 18, drive the angle sleeving annular rack 19 meshed with the angle adjustment gear 18 to rotate, drive the convex annular blocks 16 on the angle sleeving annular rack 19 to rotate along the inner side of the concave annular blocks 15, drive the coin-shaped rotating blocks 20 on the convex annular blocks 16 to rotate, and thus rotate the fixed bed, so as to adjust the polishing angle of the bed according to different needs, and thus adjust the contact surface between the bed and the polishing structure according to different needs; drive the concave polishing blocks on the driving end of the pair of lifting polishing hydraulic push rods to extend and retract, drive the concave polishing blocks to polish the bed by the polisher on the concave polishing blocks, and simultaneously guide the dust after polishing to the inner side of the collecting box by the collecting pump.
[0025] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A wall surface processing apparatus for machine tool bed production, comprising: The polishing platform, the carrying support and the carrying negative pressure lifting device are characterized in that the carrying support is installed on the polishing platform, and the carrying negative pressure lifting device is installed on the carrying support; the polishing platform is provided with a polishing structure and a fixed angle adjusting structure; The fixed angle adjusting structure comprises a plurality of horizontal telescopic L-shaped blocks, a plurality of telescopic threaded pipes, a plurality of telescopic threaded rods, a plurality of telescopic limiting shafts, a plurality of convex telescopic blocks, a driving transmission box, a plurality of transmission bevel gear sets, a transmission driving shaft, a transmission driving machine, a transmission gear box, a pair of moving lead screw modules, four pairs of lifting hydraulic push rods, a pair of concave annular blocks, a pair of convex annular blocks, a pair of angle adjusting driving machines, a pair of angle adjusting gears, a pair of angle set annular rack gears, a pair of copper coin-shaped rotating blocks, a plurality of convex extrusion blocks, a plurality of transmission metal rods, a pair of annular electromagnets and a plurality of repulsion magnets. The polishing table is provided with a plurality of telescopic convex clamping grooves, a plurality of convex telescopic blocks are movably inserted into the inner sides of the telescopic convex clamping grooves, a plurality of telescopic limiting shafts are movably inserted into the telescopic convex clamping grooves and the convex telescopic blocks, the driving transmission box is inserted into the polishing table, a plurality of telescopic threaded pipes are inserted into the polishing table and the driving transmission box through bearings, a plurality of telescopic threaded rods are movably inserted into the inner sides of the telescopic threaded pipes and connected to the convex telescopic blocks, a plurality of horizontal telescopic L-shaped blocks are installed on the convex telescopic blocks, the transmission driving shaft is inserted into the driving transmission box, a plurality of transmission bevel gears are sleeved on the telescopic threaded pipes and the driving transmission box, the transmission gear box is sleeved on the transmission driving shaft, the transmission driving machine driving end is connected to the transmission gear box, a pair of moving lead screw modules are installed in parallel on the polishing table, four pairs of lifting hydraulic push rods are installed on the moving ends of the moving lead screw modules, a pair of concave annular blocks are installed on the pushing ends of the lifting hydraulic push rods, a pair of convex annular blocks are movably inserted into the inner sides of the concave annular blocks, a pair of angle adjusting driving machines are installed on the inner sides of the concave annular blocks, a pair of angle adjusting gears are installed on the driving ends of the angle adjusting driving machines, a pair of angle sleeved annular racks are sleeved on the convex annular blocks and meshed with the angle adjusting gears, a pair of copper coin-shaped rotating blocks are installed on the convex annular blocks, a plurality of convex extrusion grooves are formed in the copper coin-shaped rotating blocks, a plurality of convex extrusion blocks are movably inserted into the convex extrusion grooves, a plurality of repulsion magnets are installed on the convex extrusion blocks, a plurality of transmission metal rods are inserted into the convex extrusion grooves, and a pair of annular electromagnets are installed on the copper coin-shaped rotating blocks.
2. A wall surface processing apparatus for machine tool bed production according to claim 1, characterized in that, The polishing structure comprises a pair of lifting polishing hydraulic push rods, a concave polishing block, a polisher, a collection pump, an air suction pipe and a collection box. A pair of lifting polishing hydraulic push rods are installed on the carrying support, the concave polishing block is installed on the pushing end of the lifting polishing hydraulic push rod, the polisher is installed on the concave polishing block, the collection box is installed on the concave polishing block, the collection pump is installed on the collection box, the air suction pipe is installed on the collection box, and the air suction pipe is connected to the concave polishing block.
3. A wall surface processing apparatus for machine tool bed production according to claim 2, characterized in that, The carrying support is provided with a scanning camera.
4. A wall surface processing apparatus for producing a machine tool bed according to claim 3, characterized in that, A plurality of friction extrusion blocks are arranged on the horizontal telescopic L-shaped blocks.
5. A wall surface processing apparatus for machine tool bed production according to claim 4, characterized in that, A pair of concave annular blocks are provided with supporting wheels.
6. A wall surface processing apparatus for machine tool bed production according to claim 5, wherein The inner side of the collection box is provided with a filter screen. The inner side of the collection box is provided with a filter screen.