Wood-plastic plate cutting dust removal device
By using a positive pressure fan and a high-pressure sprayer to create directional airflow within the cutting chamber, the problem of dust diffusion caused by uneven distribution of negative pressure airflow is solved, achieving stable collection and separation of dust, protecting the environment and human health, and promoting the recycling of wood chips.
Patent Information
- Application Number
- CN202422949735.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-02
AI Technical Summary
In existing technologies, the negative pressure airflow is unevenly distributed within the open cutting table, making it difficult for some dust to be collected by the negative pressure pipeline, which then diffuses into the air, harming the environment and human health.
The system combines a positive pressure fan and a high-pressure sprayer inside the cutting chamber to create a top-down directional airflow, which directs dust and debris to the dust collection pipeline and processes it through a filtration system, including a processing pipeline and a processing tank, to achieve stable collection and separation of dust and debris.
It achieves stable collection and separation of cutting dust, prevents dust spread, protects the environment and human health, and facilitates the recycling of wood chips and dust.
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Figure CN223604518U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cutting dust removal technical field, concretely relates to a wood -plastic board cutting dust removal device. BACKGROUND
[0002] Wood -plastic board is a kind of excellent performance, environmental protection sustainable new building material, is applicable to a variety of application scenarios.Wood -plastic board is usually needed to carry out cutting processing when processing, and dust will be produced in the process of cutting, dust spreads to air possibly to cause harm to environment and human body, therefore, when wood -plastic board is cut, dust produced by cutting is usually collected to be handled.
[0003] At present, in the process of cutting plate, negative pressure pipeline is usually used to aim at cutting mesa, so that the dust produced by cutting is collected by negative pressure.The dust produced by cutting can be collected by the existing dust collection mode of negative pressure pipeline, but since cutting mesa is usually open, the negative pressure airflow generated by negative pressure pipeline is unevenly distributed on cutting mesa, so that part of dust is subjected to smaller negative pressure attraction, is easily splashed out with cutting saw rotation, is difficult to be captured and collected by negative pressure pipeline, thereby spreads to air, causes environmental hazards human health.
[0004] Therefore, the existing dust collection mode of cutting dust by negative pressure pipeline has the problem that negative pressure airflow is unevenly distributed in open cutting mesa, so that part of dust is difficult to be collected by negative pressure pipeline, thereby spreads into air. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of wood -plastic board cutting dust removal device, to solve the technical problem that negative pressure airflow in the cutting mesa of open type is unevenly distributed in prior art, part of dust is difficult to be collected by negative pressure pipeline, thereby spreads into air.
[0006] To solve the above technical problems, the utility model specifically provides the following technical scheme:
[0007] A kind of wood -plastic board cutting dust removal device, comprising:
[0008] Cutting bin, its inside has cutting area, the top of the cutting bin has positive pressure fan, the negative pressure side of the positive pressure fan is communicated with outside and its positive pressure side blows to cutting area;
[0009] Dust collection pipeline is set in the inside lower end of the cutting bin and is communicated with the cutting area, and its lower end extends to the bottom of the cutting bin;
[0010] A filtering assembly is arranged at the lower end of the dust collection pipeline to receive dust and debris falling from the dust collection pipeline, the filtering assembly comprising a treatment pipeline and a treatment pool, the upper end of the treatment pipeline being connected to the lower end of the dust collection pipeline, and the lower end of the treatment pipeline being arranged in the treatment pool;
[0011] A high-pressure sprayer is arranged on the treatment pipeline, the spraying end of the high-pressure sprayer being arranged in the treatment pipeline and spraying towards the lower end of the treatment pipeline to form a negative pressure at the lower end of the treatment pipeline, and the high-pressure sprayer and the positive pressure fan jointly form a downward directional airflow to direct dust and debris into the treatment pool.
[0012] As a preferred embodiment of the present application, the treatment pipeline is a Y-shaped pipeline, the upper end of the treatment pipeline has a feeding branch and a spraying branch, the feeding branch is connected to the lower end of the dust collection pipeline, and the high-pressure sprayer is arranged in the spraying branch.
[0013] As a preferred embodiment of the present application, a drain pipe is arranged at one side of the lower end of the treatment pool, the drain pipe is provided with a hydraulic valve, the hydraulic valve can automatically open the drain when the water pressure exceeds a threshold value, or close to stop the drain when the water pressure is below the threshold value;
[0014] After the cutting is completed, the hydraulic valve can be manually controlled to open to drain the water in the treatment pool.
[0015] As a preferred embodiment of the present application, a filter cartridge is arranged in the treatment pool, the lower end of the treatment pipeline is inserted into the filter cartridge, and the filter cartridge is partially submerged in the water in the treatment pool;
[0016] After the dust and debris generated in the cutting area are carried into the treatment pipeline by the directional airflow along the dust collection pipeline, the high-pressure sprayer flushes the dust and debris and falls into the filter cartridge, part of the dust dissolved in water passes through the filter cartridge and can be drained with the water, wood chips cannot pass through the filter cartridge and float on the water surface in the filter cartridge, and part of the dust not dissolved in water is deposited at the bottom of the filter cartridge to automatically separate the dust and debris.
[0017] As a preferred embodiment of the present application, a centrifugal motor is arranged at the bottom of the treatment pool, the shaft of the centrifugal motor is installed at the center of the bottom of the filter cartridge, and the centrifugal motor is used to rotate the filter cartridge.
[0018] As a preferred embodiment of the present application, the dust collection pipeline comprises two dust collection cylinders arranged side by side, an inclined guide pipeline is formed by being connected between the two dust collection cylinders, and the inclined lower end of the guide pipeline is connected to the upper end of the feeding branch.
[0019] The upper end edges of the two dust collecting cylinders are fixed on the inner wall of the cutting bin, and the upper edges of the dust collecting cylinders are in close contact with the inner wall of the cutting bin.
[0020] The upper end of the two dust collecting cylinders is used for fixing a plate cutting support in the cutting bin to form the cutting area.
[0021] Compared with the prior art, the wood-plastic plate cutting dust removal device has the following beneficial effects:
[0022] The cutting bin and the dust collecting pipeline are arranged to form a cutting area isolated from the outside, and the positive pressure fan and the high-pressure sprayer are arranged to form a downward directional airflow in the cutting bin, so that the dust generated in the cutting process is downwardly conveyed through the dust collecting pipeline to the treatment pipeline for spraying treatment, thereby realizing stable collection of the cutting dust. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed in the description of the embodiments or the prior art will be briefly introduced. Obviously, the drawings in the following description are only exemplary, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the provided drawings.
[0024] Figure 1 A wood-plastic plate cutting dust removal device structure schematic diagram is provided for the embodiments of the present application.
[0025] Figure 2 A cutting bin and dust collecting pipeline partial structure schematic diagram is provided for the embodiments of the present application.
[0026] Figure 3 A treatment pipeline partial structure schematic diagram is provided for the embodiments of the present application.
[0027] Figure 4 A treatment pool partial structure schematic diagram is provided for the embodiments of the present application.
[0028] The numbers in the drawings represent the following:
[0029] 1-cutting bin; 2-dust collecting pipeline; 3-filter assembly;
[0030] 11-cutting area; 12-positive pressure fan; 21-dust collecting cylinder; 22-guide pipeline; 31-treatment pipeline; 32-treatment pool; 33-high-pressure sprayer; 34-filter cylinder;
[0031] 311-feeding branch; 312-spraying branch; 321-drain pipe; 322-hydraulic valve; 323-centrifugal motor. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor belong to the protection scope of the utility model.
[0033] As shown in Figure 1 The utility model provides a kind of wood plastic board cutting dust removal device, comprising:
[0034] Cutting bin 1, its inside has cutting area 11, the top of cutting bin 1 has positive pressure fan 12, the negative pressure side of positive pressure fan 12 is communicated with outside and its positive pressure side blows wind to cutting area 11 inside;
[0035] Dust collection pipeline 2 is set in the inside lower end of cutting bin 1 and is communicated with cutting area 11, and its lower end extends to the bottom of cutting bin 1;
[0036] Filtering assembly 3 is set in the lower end of dust collection pipeline 2 to receive dust and dirt falling from dust collection pipeline 2, and filtering assembly 3 includes treatment pipeline 31 and treatment pool 32, the upper end of treatment pipeline 2 is connected to the lower end of dust collection pipeline 2, and the lower end of treatment pipeline 31 is placed in treatment pool 32;
[0037] Among them, high-pressure sprayer 33 is provided on treatment pipeline 31, and the spraying end of high-pressure sprayer 33 is arranged in treatment pipeline 31 and sprays towards the lower end of treatment pipeline 33, to form negative pressure at the lower end of treatment pipeline 31, and high-pressure sprayer 33 and positive pressure fan 12 jointly form downward directional airflow, to direct dust and dirt into treatment pool 32.
[0038] The embodiment blows wind to cutting area 11 by positive pressure fan 12, while high-pressure sprayer 33 sprays into treatment pipeline 31, to form negative pressure at the lower end of treatment pipeline 31, thereby forming downward directional airflow, and then blowing dust and dirt generated in cutting area 11 downward into dust collection pipeline 2, and conveying dust and dirt to treatment pipeline 31 by dust collection pipeline 2, and flushing dust and dirt into treatment pool 32 by high-pressure sprayer 33.
[0039] The embodiment forms positive pressure by blowing air into the cutting area 11 by the positive pressure fan 12, and forms negative pressure by spraying into the processing pipeline 31 by the high-pressure sprayer 33, thereby forming a downward directional airflow, and the dust generated in the cutting area 11 can enter the dust collection pipeline 2 along the directional airflow, be transported to the processing pipeline 31 through the dust collection pipeline 2, and be flushed into the processing pool 32 by the high-pressure sprayer 33, thereby achieving the effect of stably capturing cutting dust.
[0040] In order to enable the high-pressure sprayer 33 to spray towards the lower end of the processing pipeline 31 to form a negative pressure environment, the following preferred embodiments are proposed.
[0041] As shown in Figure 3 , the processing pipeline 31 is a Y-shaped pipe, and the upper end of the processing pipeline 31 has a feeding branch 311 and a spraying branch 312, the feeding branch 311 is connected to the lower end of the dust collection pipeline 2, and the high-pressure sprayer 33 is arranged in the spraying branch 312.
[0042] Specifically, the high-pressure sprayer 33 sprays high-pressure water mist towards the lower end of the processing pipeline 31, which can flush the gas in the processing pipeline 31 into the processing pool 32, thereby forming a negative pressure environment in the feeding branch 311, and further cooperating with the positive pressure fan 12 to form a downward directional airflow.
[0043] During the cutting process, the high-pressure sprayer 33 can continuously spray into the processing pool 32, in order to prevent the water in the processing pool 32 from overflowing due to long-time spraying, the following preferred embodiments are proposed.
[0044] As shown in Figure 4 , the lower end of the processing pool 32 is provided with a drain pipe 321, and the drain pipe 321 is provided with a hydraulic valve 322, which can automatically open the drain when the water pressure exceeds a threshold value, or close to stop the drain when the water pressure is lower than the threshold value.
[0045] Among them, after the cutting is completed, the hydraulic valve 322 can be manually controlled to open to drain the water in the processing pool 32.
[0046] Specifically, when the water level in the processing pool 32 rises, causing the water pressure to be greater than the threshold value of the hydraulic valve 322, the hydraulic valve 322 can automatically open the drain, and when the water level in the processing pool 32 drops, causing the water pressure to be less than the threshold value of the hydraulic valve 322, the hydraulic valve 322 can automatically close to stop the drain.
[0047] Among them, after the cutting is completed, the hydraulic valve 322 can be manually controlled to open to drain the water in the processing pool 32.
[0048] The wood chips in the dust can be used as a biomass material and have multiple uses. The fine dust in the dust is useless. In order to separate the wood chips from the fine dust and facilitate the recycling of the wood chips, the following preferred embodiments are proposed.
[0049] As shown in Figure 1 and 4 , a filter cartridge 34 is arranged in the treatment tank 32, the lower end of the treatment pipeline 31 is inserted into the filter cartridge 34, and the filter cartridge 34 is partially submerged in the water in the treatment tank 32;
[0050] After the dust generated in the cutting area 11 is carried into the treatment pipeline 31 by the directional airflow along the dust collection pipeline 2, the high-pressure sprayer 33 flushes the dust and falls into the filter cartridge 34, so that the part of the dust soluble in water passes through the filter cartridge 34 and can be discharged from the treatment tank 32 with the water, the wood chips cannot pass through the filter cartridge 34 and float on the water surface in the filter cartridge 34, and the part of the dust insoluble in water is deposited at the bottom of the filter cartridge 34, so as to automatically separate the dust.
[0051] Specifically, after the dust is sprayed, part of the soluble dust can be discharged into the treatment tank 32 with the water, the wood chips cannot pass through the filter cartridge 34 and float on the water surface in the filter cartridge 34, and part of the insoluble dust is deposited at the bottom of the filter cartridge 34, so as to automatically separate the dust.
[0052] When the cutting is finished and the water is drained, the soluble dust can be discharged from the treatment tank 32 with the water, and the dust deposited at the bottom of the filter cartridge 34 can be difficult to be discharged with the water, so that when the wood chips fall to the bottom of the filter cartridge 34, they are mixed with part of the residual dust; in addition, after the drainage is completed, part of the liquid droplets containing dust can be attached to the wood chips and be difficult to be discharged. Therefore, in order to fully remove the dust, the following preferred embodiments are proposed.
[0053] As shown in Figure 4 , the bottom of the treatment tank 32 is provided with a centrifugal motor 323, the shaft of the centrifugal motor 323 is installed at the center of the bottom of the filter cartridge 34, and the centrifugal motor 323 is used to rotate the filter cartridge 34.
[0054] Specifically, the centrifugal motor 323 can drive the filter cartridge 34 to rotate and centrifuge, so as to throw out the dust deposited at the bottom of the filter cartridge 34 and the liquid droplets attached to the wood chips to the treatment tank 32 for discharge.
[0055] In order to ensure that the dust falls into the dust collection pipeline 2 when it falls along with the directional airflow, and falls along the dust collection pipeline 2 into the treatment pipeline, the following preferred embodiments are proposed.
[0056] As shown in Figure 2As shown, the dust collection pipeline 2 comprises two dust collection cylinders 21 arranged side by side, and a slanted guide pipeline 22 is connected below the two dust collection cylinders 21, and the slanted lower end of the guide pipeline 22 is connected with the upper end of the feeding branch 311;
[0057] The dust collection cylinder 21 is tapered from top to bottom, and the upper end edges of the two dust collection cylinders 21 are fixed on the inner wall of the cutting bin 1, and the upper edges of the dust collection cylinders 21 are in close contact with the inner wall of the cutting bin 1.
[0058] The upper end of the dust collection cylinder 21 is used to fix the plate cutting support in the cutting bin 1 to form the cutting area 11.
[0059] Specifically, the edges of the two dust collection cylinders 21 are fixed on the inner wall of the cutting bin 1, which can ensure that the dust falls into the dust collection cylinder 21 along the directional airflow and falls into the treatment pipeline 31 along the guide pipeline 22.
[0060] In the working process of the embodiment, the positive pressure fan 12 blows air downward to generate positive pressure, and the high-pressure sprayer 33 sprays to generate negative pressure, so as to form a directional airflow from top to bottom in the cutting bin 1. When cutting, the dust is blown downward into the dust collection cylinder 21 by the directional airflow, and then the dust is guided and transported to the treatment pipeline 31 through the guide pipeline 22. The dust enters the feeding branch 311, enters the filter cylinder 34 through spraying, part of the dust dissolved in water passes through the filter cylinder 34 and can be discharged with water from the treatment tank 32, and the wood chips cannot pass through the filter cylinder 34 and float on the water surface in the filter cylinder 34. Part of the dust that is not soluble in water is precipitated at the bottom of the filter cylinder 34. After cutting is completed, the hydraulic valve 322 is opened to drain water, and the centrifugal motor 323 is started to drive the filter cylinder 34 to centrifuge, so that the dust in the filter cylinder 34 is thrown out with water, and the wood chips remain in the filter cylinder 34. After the water is drained, the wood chips can be flushed by spraying.
[0061] The above embodiments are only exemplary embodiments of the present application and are not used to limit the present application, and the protection scope of the present application is defined by the claims. Those skilled in the art can make various modifications or equivalent replacements to the present application within the spirit and protection scope of the present application, and such modifications or equivalent replacements shall also be considered to fall within the protection scope of the present application.
Claims
1. A dust removal device for cutting wood-plastic composite boards, characterized in that, include: A cutting chamber (1) has a cutting area (11) inside. A positive pressure fan (12) is located on the top of the cutting chamber (1). The negative pressure side of the positive pressure fan (12) is connected to the outside, and its positive pressure side blows air into the cutting area (11). Dust collection pipe (2) is provided inside the lower end of the cutting chamber (1) and connects to the cutting area (11), with its lower end extending to the bottom of the cutting chamber (1); A filter assembly (3) is disposed at the lower end of the dust collection pipe (2) to receive dust falling from the dust collection pipe (2). The filter assembly (3) includes a processing pipe (31) and a processing tank (32). The upper end of the processing pipe (31) is connected to the lower end of the dust collection pipe (2), and the lower end of the processing pipe (31) is placed in the processing tank (32). A high-pressure sprayer (33) is provided on the processing pipeline (31). The spraying end of the high-pressure sprayer (33) is located inside the processing pipeline (31) and sprays towards the lower end of the processing pipeline (31) to form a negative pressure at the lower end of the processing pipeline (31). The high-pressure sprayer (33) and the positive pressure fan (12) work together to form a directional airflow from top to bottom to direct the dust and debris into the processing pool (32).
2. The dust removal device for cutting wood-plastic composite boards according to claim 1, characterized in that, The processing pipeline (31) is a Y-shaped pipe. The upper end of the processing pipeline (31) has a feed branch (311) and a spray branch (312). The feed branch (311) is connected to the lower end of the dust collection pipeline (2). The high-pressure sprayer (33) is installed in the spray branch (312).
3. The dust removal device for cutting wood-plastic composite boards according to claim 1, characterized in that, A drain pipe (321) is provided on one side of the lower end of the treatment tank (32). A hydraulic valve (322) is provided on the drain pipe (321). The hydraulic valve (322) can automatically open to drain water when the water pressure exceeds the threshold, or close to stop draining water when the water pressure is lower than the threshold. After the cutting is completed, the hydraulic valve (322) can be manually controlled to open so as to drain the water in the treatment pool (32).
4. The dust removal device for cutting wood-plastic composite boards according to claim 1, characterized in that, A filter cartridge (34) is provided in the treatment tank (32), the lower end of the treatment pipeline (31) is inserted into the filter cartridge (34), and the filter cartridge (34) is partially submerged in the water in the treatment tank (32); In this process, the dust generated in the cutting area (11) is carried by the directional airflow along the dust collection pipe (2) to the processing pipe (31). The high-pressure sprayer (33) washes the dust and it falls into the filter cartridge (34), allowing some water-soluble dust to pass through the filter cartridge (34) and be discharged with the water from the processing pool (32). Meanwhile, the wood chips cannot pass through the filter cartridge (34) and float on the water surface inside the filter cartridge (34), and some water-insoluble dust settles at the bottom of the filter cartridge (34) to automatically separate the dust.
5. The dust removal device for cutting wood-plastic composite boards according to claim 4, characterized in that, A centrifugal motor (323) is provided at the bottom of the treatment tank (32). The shaft of the centrifugal motor (323) is installed at the bottom center of the filter cartridge (34). The centrifugal motor (323) is used to rotate the filter cartridge (34).
6. The dust removal device for cutting wood-plastic composite boards according to claim 2, characterized in that, The dust collection pipeline (2) includes two dust collection cylinders (21) arranged side by side. The two dust collection cylinders (21) are connected at the bottom to form an inclined guide pipeline (22). The inclined lower end of the guide pipeline (22) is connected to the upper end of the feed branch (311). The dust collection cylinder (21) tapers from top to bottom. The upper edges of the two dust collection cylinders (21) are fixed to the inner wall of the cutting chamber (1), and the upper edges of the dust collection cylinders (21) are in contact with the inner wall of the cutting chamber (1). The upper ends of the two dust collection cylinders (21) are used to fix the plate cutting bracket in the cutting chamber (1) to form the cutting area (11).
Citation Information
Cited By
Wood-plastic plate dust removal cutting machine
CN119704311A