Vacuum suction and uniform sheet laying rotating device for sheet laying head mold

Abstract

The utility model relates to a vacuum material suction and uniform sheet paving rotating device for a sheet paving head mold. The vacuum material suction and uniform sheet paving rotating device comprises the sheet paving head mold mounted on a working table of a rack, a vacuum material suction sheet assembly arranged on the sheet paving head mold and a uniform sheet paving rotating assembly mounted at the bottom of the sheet paving head mold, according to the utility model, through the attraction of the 18 vacuum chucks A, the shape of the first layer of large material sheet after being heated and softened by the paving sheet is tightly wrapped on the outer wall of the paving sheet head mold, so that the large material sheet is perfectly adsorbed to the surface of the head mold, the vacuum material sheet suction assembly is only effective for the first layer of large material sheet, and when the second layer of large material sheet is paved, the first layer of material sheet is bottomed, so that the large material sheet is not damaged. The first layer of material sheet can be smoothly and perfectly bonded together; through PLC control, a stepping motor of the uniform sheet-paving rotating assembly drives a sheet-paving head mold to circularly rotate and uniformly stagger through a synchronous belt, so that overlapping is avoided, and it is guaranteed that the layer number and the thickness of each section of fabric sheet of the helmet are the same.

Description

TECHNICAL FIELD

[0001] The utility model relates to a vacuum suction material and even sheet laying rotating device of sheet laying head mould belongs to the equipment and tool class bulletproof product production and processing technical field. BACKGROUND

[0002] At present, the production of bulletproof helmet is composed of n large pieces (that is, whole cutting pieces) and m small pieces (elliptical cutting pieces added to strengthen the strength of the top of the helmet) on the sheet laying head mould; the large and small pieces are all aramid fabric dipped in glue and cut according to sizes, each large piece has six cutting seams, that is, is divided into (A, B, C, D, E, F) six piece petals, and the whole is in the shape of a fan blade; in the production process, several large pieces are usually laid on the sheet laying head mould first, in order to make up for the thickness difference accumulated at the top and the lower part of the head, one small piece needs to be laid on the top of the head, and the large and small pieces are laid back and forth until they are laid completely, and attention must be paid to the fact that the last two layers must be large pieces to prevent the small pieces from leaving marks on the inner and outer surfaces of the helmet.

[0003] The first large piece laid on the head mould cannot be well fused and adhered after being heated and soft pressed, and the overlapping parts between the six piece petals cannot be tightly adhered, that is, the six piece petals are relatively loose, so that the subsequent layers of large pieces cannot be laid tightly, and the whole helmet cannot basically meet the technical requirements after being laid completely, and there are many waste products, and even prolonging the heating time cannot solve the problem. UTILITY MODEL CONTENTS

[0004] The utility model solves the technical problem that the shape of the first layer of large pieces after being laid and heated and softened is tightly wrapped around the surface of the head mould, and the subsequent layers of pieces are laid smoothly, so that the sheet laying head mould can ensure that the number of layers and the thickness of the pieces of each section of the helmet are the same.

[0005] The utility model adopts the following technical scheme:

[0006] The utility model discloses a sheet laying head mould, a vacuum suction piece assembly arranged on the sheet laying head mould and an even sheet laying rotating assembly installed at the bottom of the sheet laying head mould are installed on the rack workbench plate.

[0007] The vacuum suction piece assembly comprises a suction piece area matched with the shape of the six piece petals of the large piece arranged on the outer wall of the sheet laying head mould, three suction disc step mounting holes arranged on each suction piece area and a vacuum suction disc embedded in the suction disc step mounting hole; the suction piece area comprises a, b, c, d and e areas, and the three vacuum suction discs in each area are arranged in the shape of a Chinese character pin.

[0008] The utility model discloses a vacuum suction piece and even uniform piece rotating device of piece laying head mould, and the piece laying head mould is divided into six material petal areas corresponding to six big pieces, one vacuum suction disc is installed on the upper portion of each material petal area, and two vacuum suction discs are installed on the lower portion, the vacuum suction disc is a small diameter (diameter Φ10mm) silica gel suction disc, the shape of the first layer big piece after being softened by piece laying and heating is kept tightly wrapped around the outer wall of the piece laying head mould through the suction of eighteen vacuum suction discs, the big piece is perfectly adsorbed to the surface of the head mould, the vacuum suction piece assembly is only effective to the first layer big piece, when laying the second layer big piece, because the first layer piece is laid as a base, the second layer piece will be perfectly bonded with the first layer piece, the step motor of the even uniform piece rotating assembly drives the piece laying head mould to rotate circularly and evenly through the synchronous belt to avoid overlapping, and the same thickness of each section piece of the helmet is guaranteed.

[0009] The utility model discloses even uniform piece rotating assembly includes synchronous pulley A, synchronous pulley B, synchronous belt and step motor, synchronous pulley A installs on the axle head of ladder shaft, and fixed installation lateral opening motor installation support is in the bottom surface one side of workbench board, and the step motor is fixedly installed in the bottom plate of motor installation support and its transmission shaft clearance passes through the bottom plate, and synchronous pulley B installs on the transmission shaft of step motor, and synchronous pulley B sets up in the inside of motor installation support, and synchronous belt installs on synchronous pulley A and synchronous pulley B.

[0010] The utility model discloses piece laying head mould 601 wall thickness is 20mm.

[0011] The utility model discloses vacuum chuck's model is Dingling PA-10, the model of pressure pearl disc is F3-8M51110, the model of bearing B is F6208-2Z.

[0012] The utility model discloses step motor's model is STM57100.

[0013] The utility model discloses piece laying head mould vacuum suction piece and even uniform piece rotating device, piece laying head mould is divided into six material petal areas corresponding to six big pieces, and one vacuum suction disc is installed on the upper portion of each material petal area, and two vacuum suction discs are installed on the lower portion, the vacuum suction disc is small diameter (diameter Φ10mm) silica gel suction disc, through the suction of eighteen vacuum suction discs, the shape of the first layer big piece after being softened by piece laying and heating is kept tightly wrapped around the outer wall of the piece laying head mould, and the big piece is perfectly adsorbed to the surface of the head mould, and the vacuum suction piece assembly is only effective to the first layer big piece, when laying the second layer big piece, because the first layer piece is laid as a base, the second layer piece will be perfectly bonded with the first layer piece, the step motor of the even uniform piece rotating assembly drives the piece laying head mould to rotate circularly and evenly through the synchronous belt to avoid overlapping, and the same thickness of each section piece of the helmet is guaranteed. BRIEF DESCRIPTION OF DRAWINGS

[0014] ATTACHED Figure 1 It is the structural schematic drawing of the utility model;

[0015] ATTACHED Figure 2The utility model discloses a part assembly structure schematic diagram shows that the utility model discloses a part assembly structure schematic diagram.

[0016] The utility model discloses a part assembly structure schematic diagram shows that the utility model discloses a part assembly structure schematic diagram. Figure 3 The utility model discloses a part assembly structure schematic diagram shows that the utility model discloses a part assembly structure schematic diagram. Figure 1 The utility model discloses a part assembly structure schematic diagram shows that the utility model discloses a part assembly structure schematic diagram.

[0017] The utility model discloses a part assembly structure schematic diagram shows that the utility model discloses a part assembly structure schematic diagram. Figure 4 The utility model discloses a part assembly structure schematic diagram shows that the utility model discloses a part assembly structure schematic diagram.

[0018] The utility model discloses a part assembly structure schematic diagram shows that the utility model discloses a part assembly structure schematic diagram. Figure 5 The utility model discloses a part assembly structure schematic diagram shows that the utility model discloses a part assembly structure schematic diagram.

[0019] The utility model discloses a part assembly structure schematic diagram shows that the utility model discloses a part assembly structure schematic diagram. Figure 6 The utility model discloses a part assembly structure schematic diagram shows that the utility model discloses a part assembly structure schematic diagram.

[0020] In the drawing: 103 workbench board, 2 big piece, 601 piece head mould, 602 vacuum chuck, 603 base, 604 column pipe, 605 through -hole C, 606 stepped shaft, 607 upper shaft section, 608 lower shaft section, 609 shaft head, 610 pressure pearl disc, 611 pressure pearl disc mounting seat, 612 bearing mounting seat, 613 middle hole, 614 bearing B, 615 synchronous pulley A, 616 synchronous pulley B, 617 synchronous belt, 618 step motor, 619 motor installation support, 620 chuck step mounting hole. Specific implementation

[0021] The utility model discloses a part assembly structure schematic diagram shows that the utility model discloses a part assembly structure schematic diagram. Figure 1 、 5 , 6 shows, the utility model piece head mould vacuum suction material and even piece rotation device of paving includes the piece head mould 601 of installing in the machine frame workbench board 103, sets up vacuum suction piece subassembly on the piece head mould 601 and installs even piece rotation subassembly on the bottom of piece head mould 601, piece head mould 601 is the metal casing that matches with the shape of helmet, and the inner cavity is hollow, and the wall thickness of piece head mould 601 is 20mm.

[0022] The utility model discloses a part assembly structure schematic diagram shows that the utility model discloses a part assembly structure schematic diagram. Figure 1 、 2 , 3, 5 shows, the utility model vacuum suction piece subassembly includes the 6 piece suction area of setting in the outer wall of piece head mould 601 and the shape matching of big piece petal, sets up three chuck step mounting hole 620 on every piece suction area and is embedded in the vacuum chuck 602 on the piece suction area, and piece suction area includes a, b, c, d, e area, and three vacuum chucks 602 in every area are arranged in triangular shape.

[0023] The utility model discloses a part assembly structure schematic diagram shows that the utility model discloses a part assembly structure schematic diagram. Figure 1 、 2As shown, this utility model has a base plate 603 fixedly installed on the bottom surface of the laying head mold 601, and a column tube 604 installed on the bottom surface of the base plate 603. The column tube 604 communicates with the inner cavity of the laying head mold 601 through the vent hole in the middle of the base plate 603. Through holes C605 for vacuum pipelines to enter the inner cavity of the laying head mold 601 are provided on both sides of the base plate 603. A stepped shaft 606 is fixedly installed at the bottom end of the column tube 604, and a pressure bead plate 610 is installed on the upper shaft section 607 of the stepped shaft 606. The top and bottom surfaces of the middle part of the worktable 103 are also connected. The pressure ball bearing 610 is installed in the pressure ball bearing mounting base 611 and the bearing mounting base 612 respectively. The pressure ball bearing 610 is set in the pressure ball bearing mounting base 611. The stepped shaft 606 passes through the hole 613 in the middle of the worktable plate 103 and the bearing mounting base 612. The bearing B614 is installed on the lower shaft section 608 of the stepped shaft 606. The vacuum chuck 602 is model Dingling PA-10. The pressure ball bearing 610 is model F3-8M51110. The bearing B614 is model F6208-2Z.

[0024] As attached Figure 1 , 2 As shown, the uniformly laid sheet rotating assembly of this utility model includes a synchronous pulley A615, a synchronous pulley B616, a synchronous belt 617, and a stepper motor 618. Synchronous pulley A615 is mounted on the shaft end 609 of the stepped shaft 606. A side-opening motor mounting bracket 619 is fixedly mounted on one side of the bottom surface of the worktable 103. The stepper motor 618 is vertically fixedly mounted on the base plate of the motor mounting bracket 619, with its drive shaft passing through the base plate. Synchronous pulley B616 is mounted on the drive shaft of the stepper motor 618 and is located inside the motor mounting bracket 619. The synchronous belt 617 is mounted on synchronous pulleys A615 and B616. The stepper motor 618 is an STM57100.

[0025] As attached Figures 1-6As shown, the 18 small vacuum suction cups 602 can vacuum suck the large sheet 2, so that the shape of the first layer of large sheet 2 after being heated and softened can be tightly wrapped on the surface of the sheet head mold 601. Since the large sheet 2 is coated with a gas-proof adhesive film on one side, the vacuum suction is only effective for the first layer of large sheet 2. When laying the second layer of large sheet 2, the first layer of large sheet 2 can perfectly bottom, so that the second layer of large sheet 2 can be ideally bonded with the first layer of large sheet 2, and the subsequent layers of sheets can also be smoothly laid. In order to evenly stagger the overlapping parts between the petals of the large sheet 2 and avoid overlapping, the PLC control uniform sheet laying rotating assembly is used, that is, the stepping motor 618 drives the sheet head mold to rotate through the synchronous belt 617 from the starting position (the starting position is positioned at 0°) to lay 15 large sheets in the following cycle: 0°, left 30°, left 60°, 0°, right 30°, right 60°, 0°, left 30°, left 60°, 0°, right 30°, right 60°, 0°, left 30°, left 60°, and the 15 large sheets are automatically returned to 0° (the starting position) after laying the sheet, and the next cycle is performed (each large sheet is divided into 6 petals, and the overlapping amount between each sheet petal accounts for 1 / 3 of each sheet petal, and three large sheets can be evenly laid to fill a layer). That is, each large sheet corresponds to a rotation angle, and then the above actions are repeated. If the next step is to lay a small sheet, the sheet head mold does not rotate, that is, the rotation angle corresponding to all small sheets is 0°, so that the number of layers and the thickness of each cross-section sheet of the helmet are the same.

[0026] Finally, it should be pointed out that the above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modification, equivalent replacement or improvement made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A vacuum suction and uniform sheet laying rotary device for a sheet head mold, characterized in that, The device comprises a sheet laying head mold (601) installed on a rack workbench plate (103), a vacuum sheet suction assembly arranged on the sheet laying head mold (601), and a uniform sheet laying rotating assembly installed at the bottom of the sheet laying head mold (601); the sheet laying head mold (601) is a metal shell matched with the shape of a helmet, and the inner cavity is hollow.

2. The vacuum suction and uniform sheet laying rotating device for a sheet head mold according to claim 1, wherein, The vacuum sheet suction assembly comprises six sheet suction areas arranged on the outer wall of the sheet laying head mold (601) and matched with the shape of six sheet petals, three suction disc step mounting holes (620) arranged on each sheet suction area, and vacuum suction discs (602) embedded in the suction disc step mounting holes (620). The sheet suction areas comprise a, b, c, d, and e areas, and three vacuum suction discs (602) in each area are arranged in a triangular shape.

3. The vacuum suction and uniform sheet laying rotating device for a sheet head mold according to claim 2, wherein, A bottom disc (603) is fixedly installed on the bottom surface of the sheet laying head mold (601), a column pipe (604) is installed on the bottom surface of the bottom disc (603), the column pipe (604) is communicated with the inner cavity of the sheet laying head mold (601) through a ventilation hole in the middle of the bottom disc (603), and through holes C (605) for the vacuum pipeline to enter the inner cavity of the sheet laying head mold (601) are arranged on both sides of the bottom disc (603). A stepped shaft (606) is fixedly installed at the bottom end of the column pipe (604), a pressure bead disc (610) is installed on the upper shaft segment (607) of the stepped shaft (606), a pressure bead disc mounting seat (611) and a bearing mounting seat (612) are correspondingly installed on the top surface and the bottom surface of the middle part of the workbench plate (103), the pressure bead disc (610) is arranged in the pressure bead disc mounting seat (611), the stepped shaft (606) passes through the middle hole (613) of the workbench plate (103) and the bearing mounting seat (612), and a bearing B (614) is installed on the lower shaft segment (608) of the stepped shaft (606).

4. The vacuum suction and uniform sheet laying rotating device for a sheet head mold according to claim 2, wherein, The uniform sheet laying rotating assembly comprises a synchronous pulley A (615), a synchronous pulley B (616), a synchronous belt (617), and a stepping motor (618). The synchronous pulley A (615) is installed on the shaft head (609) of the stepped shaft (606), a laterally open motor mounting bracket (619) is fixedly installed on one side of the bottom surface of the workbench plate (103), the stepping motor (618) is vertically fixedly installed on the bottom plate of the motor mounting bracket (619) and the transmission shaft gap thereof passes through the bottom plate, the synchronous pulley B (616) is installed on the transmission shaft of the stepping motor (618), the synchronous pulley B (616) is arranged on the inner side of the motor mounting bracket (619), and the synchronous belt (617) is installed on the synchronous pulley A (615) and the synchronous pulley B (616).

5. The vacuum suction and uniform sheet laying rotating device for a sheet head mold according to claim 2, wherein, The wall thickness of the sheet laying head mold (601) is 20 mm.

6. The vacuum suction and uniform sheet laying rotating device for a sheet head mold according to claim 3, wherein, The model of the vacuum suction disc (602) is Dingling PA-10, the model of the pressure bead disc (610) is F3-8M51110, and the model of the bearing B (614) is F6208-2Z.

7. The vacuum suction and uniform sheet laying rotating device for a sheet head mold according to claim 4, wherein, The model of the stepping motor (618) is STM57100.

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