Mining electric locomotive and mine car rotary connection unmanned unhooking and hooking device

By designing an unmanned hook-and-unhook device for the rotary connection between the mining locomotive and the mine car, and using the hook-and-unhook device made of alumina alloy and an intelligent control system, the automated hook-and-unhook connection between the mining locomotive and the mine car has been realized, solving the problem of hook-and-unhook connection in unmanned driving and improving production efficiency and safety.

CN223605618UActive Publication Date: 2025-11-28JIANGXI COPPER
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Patent Information

Application Number
CN202422346987.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-11-28
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The uncoupling and coupling operation between mining locomotives and mine cars is difficult to achieve in unmanned driving conditions, which requires mining locomotives to frequently turn around, affecting production efficiency and safety.

Method used

An unmanned hook-and-unhook device for rotating connection between a mining locomotive and a mining car was designed. The hook-and-unhook device is made of alumina alloy and equipped with an intelligent control system, including a position detection switch and a lidar, to realize automated hook-and-unhook operation.

Benefits of technology

It has realized the automated uncoupling and hooking of mining locomotives and mining cars, solved the problem of turning around when mining locomotives arrive at the unloading station, improved the level of intelligence of unmanned driving, reduced on-site workers, and improved production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of intelligent control, and particularly discloses a mining electric locomotive and mine car rotary connection unmanned hook picking and hooking device which comprises a mining electric locomotive, a mine car, a track, an overhead line, a locomotive head, a hook picking and hooking device, a mine car head, a connector, a pin, a push rod, an in-place detection switch and a laser radar. Wheels of the mining electric locomotive and the mine car run on the track, the mining electric locomotive is electrically driven and used for dragging the mine car and taking electricity through stringing, the locomotive head contacts are arranged at the two ends of the mining electric locomotive, the locomotive head contacts and the hook picking and hooking device are used in pairs, and the hook picking and hooking device is of a pin sleeve structure, so that a push rod is convenient to replace; according to the unmanned mining electric locomotive, the problem that the mining electric locomotive needs to turn around to run when running to an unloading station is solved, and the unmanned mining electric locomotive is unmanned and intelligent and is a key technology for unmanned driving of the mining electric locomotive.
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Description

TECHNICAL FIELD

[0001] The utility model relates to intelligent control technical field, especially relate to a mine electric locomotive and mine car rotary connection unmanned unhooking and hooking device. BACKGROUND

[0002] The mine electric locomotive is the main mode of mine transportation in China, and the whole transportation system is composed of ore drawing station, track, mine electric locomotive, mine car, unloading station, microcomputer interlocking system and other auxiliary equipment, the mine electric locomotive transports the ore drawn from the mine station to the unloading station through the transportation track, and then transports the ore to the ore dressing plant, the mine electric locomotive has fixed car type, bottom unloading type and side unloading type according to the unloading mode, the mine electric locomotive transportation in a certain mine adopts the fixed car type, and the mine car needs to be rotated and unloaded by the dumper when unloading, the mine electric locomotive and the mine car are not disconnected during the rotation, the mine electric locomotive cannot enter the dumper when the dumper unloads the ore, and the running direction of the mine electric locomotive changes every time after unloading the ore, that is, the cab faces forward once, and the cab faces backward next time, therefore, the mine electric locomotive needs to realize the automatic unhooking and hooking function at the head and tail, at present, when operating, the mine electric locomotive stops running in front of the ore unloading dumper, the driver pulls up the connector pin through the pull ring in the cab, the mine electric locomotive and the mine car are disconnected, then the driver drives the mine electric locomotive to bypass the tail of the train, the mine electric locomotive and the tail connector of the mine car are connected, the driver puts down the connector pin through the pull ring in the cab, the hook pin passes through the connector connecting ring to connect the mine electric locomotive and the mine car, and the connector between the mine electric locomotive and the mine car can rotate by 360 degrees when the mine electric locomotive unloads the ore in the dumper.

[0003] At present, the mine electric locomotive remote control driving or unmanned driving is gradually popularized in large mines, but the unhooking and hooking of the mine electric locomotive and the mine car can not be realized only by remote control, in the case of unmanned driving of the mine electric locomotive, the rotary connection unmanned unhooking and hooking device of the mine electric locomotive and the mine car is a trend, which can reduce the on-site operating personnel, realize the essential safety of mine production, and improve the operating efficiency. UTILITY MODEL CONTENTS

[0004] In view of the defects of the prior art, the utility model provides a mine electric locomotive and mine car rotary connection unmanned unhooking and hooking device, which solves the technical problem that the unhooking and hooking of the mine electric locomotive and the mine car can not be realized only by remote control.

[0005] To achieve the above purpose, the utility model realizes the following technical scheme:

[0006] A mine electric locomotive and mine car rotary connection unmanned uncoupling and coupling device, including mine electric locomotive, mine car, track, overhead line, car head, uncoupling and coupling device, mine car head, connector, pin, push rod, in-place detection switch and laser radar, the wheels of the mine electric locomotive and mine car run on the track, the mine electric locomotive is electrically driven, used for pulling the mine car, and takes power through the overhead line, the car head is arranged at both ends of the mine electric locomotive, and the car head and the uncoupling and coupling device are used in pairs.

[0007] Wherein, the car head and the mine car head are connected through the connector, and the mine car head and the connector are fixed through the pin.

[0008] Preferably, the uncoupling and coupling device mechanical body is made of aluminum alloy with surface oxidation treatment, and has an overall steel plate protective cover outside.

[0009] Preferably, the connector is connected with the car head through the push rod inside the uncoupling and coupling device.

[0010] Preferably, the uncoupling and coupling device and the push rod are connected in sliding mode, and the uncoupling and coupling device can drive the push rod.

[0011] Preferably, the in-place detection switch is installed on the uncoupling and coupling device, and the laser radar is installed on the mine electric locomotive.

[0012] Preferably, the uncoupling and coupling device is provided with an intelligent control device, and has the functions of intelligent detection pin hole alignment judgment, upper limit limit position protection, overload protection, left and right imbalance protection, proximity distance detection, coupling completion signal, coupling success judgment signal, uncoupling success signal, uncoupling failure signal and protection, and operation indicating lamp.

[0013] The utility model has the following beneficial effects:

[0014] I. The device realizes automatic uncoupling and coupling of the mine electric locomotive and the mine car, and solves the problem of needing to turn around for operation when the mine electric locomotive runs to the unloading station.

[0015] II. The device realizes unmanned uncoupling and coupling of the mine electric locomotive and the mine car, and is intelligent, which is a key technology for unmanned driving of the mine electric locomotive. DETAILED DESCRIPTION

[0016] The above description is only a summary of the technical scheme of the utility model, in order to more clearly understand the technical means of the utility model, and the content of the specification can be implemented, the following preferred embodiments of the utility model are described in detail with reference to the drawings.

[0017] Fig. 1 It is a planar structural schematic view of the utility model;

[0018] Fig. 2 The utility model discloses a pick -up and hang hook device connection structure diagram.

[0019] Legend: 1, mine electric locomotive; 2, mine car; 3, track; 4, overhead line; 5, car head; 6, pick -up and hang hook device; 7, mine car head; 8, connector; 9, pin; 10, push rod; 11, in -place detection switch; 12, laser radar. DETAILED DESCRIPTION

[0020] The embodiment of the application provides a mine electric locomotive and mine car rotary connection unmanned pick -up and hang hook device, effectively solve the mine electric locomotive and mine car pick -up and hang hook only by remote control difficult to realize, the device realizes the mine electric locomotive and mine car automatic pick -up and hang hook, solve the mine electric locomotive operation to the unloading station needs to turn around and run the problem, and unmanned, intelligent, is the key technology of mine electric locomotive unmanned. EMBODIMENT

[0021] As Figs. 1-2 The technical scheme in the embodiment of the application effectively solves the technical problem that the mine electric locomotive and mine car pick -up and hang hook only by remote control difficult to realize, and the general idea is as follows: a mine electric locomotive and mine car rotary connection unmanned pick -up and hang hook device, including mine electric locomotive 1, mine car 2, track 3, overhead line 4, car head 5, pick -up and hang hook device 6, mine car head 7, connector 8, pin 9, push rod 10, in -place detection switch 11 and laser radar 12, the wheel of mine electric locomotive 1 and mine car 2 travels on track 3, mine electric locomotive 1 is electric drive, is used for pulling mine car 2, and is powered by overhead line 4, car head 5 is arranged at both ends of mine electric locomotive 1, car head 5 and pick -up and hang hook device 6 are used in pairs, pick -up and hang hook device 6 adopts pin sleeve structure, and push rod 10 is convenient to replace, car head 5 and mine car head 7 are connected through connector 8, mine car head 7 and connector 8 are fixed through pin 9, the mechanical body of pick -up and hang hook device 6 is made of aluminum alloy with surface oxidation treatment, and there is an overall steel plate protective cover outside, connector 8 is connected with car head 5 through push rod 10 in pick -up and hang hook device 6, pick -up and hang hook device 6 and push rod 10 are connected in sliding mode, pick -up and hang hook device 6 can drive push rod 10, in -place detection switch 11 is installed on pick -up and hang hook device 6, laser radar 12 is installed on mine electric locomotive 1, pick -up and hang hook device 6 is provided with intelligent control device, and has the functions of intelligent detection pin hole alignment judgment, upper limit limit position protection, overload protection, left and right imbalance protection, proximity distance detection, hook completion signal, hook success judgment signal, pick -up and hang hook success signal, pick -up and hang hook failure signal and protection, operation indicating lamp and the like.

[0022] The utility model provides a kind of unmanned unhooking and hooking device of rotary connection of mine electric locomotive and mine car, the device realizes the automatic unhooking and hooking of mine electric locomotive and mine car, solves the problem that mine electric locomotive needs to turn around and run when running to unloading station;And unmanned, intelligent, it is the key technology of mine electric locomotive unmanned.

[0023] Working principle:

[0024] First step, when mine electric locomotive 1 receives hooking instruction, slowly run to mine car 2 direction, connector 8 of mine car 2 is inserted into the head of mine electric locomotive 1 and meets head 5, unhooking and hooking device 6 pushes down push rod 10 and is connected with connector 8, after mine electric locomotive 1 hooks, it realizes connection with mine car 2, when receiving unhooking instruction, unhooking and hooking device 6 lifts push rod 10, the head of mine electric locomotive 1 and meets head 5 and is separated from connector 8, and mine electric locomotive 1 realizes separation with mine car 2;

[0025] Second step, when mine electric locomotive 1 reaches predetermined position after arriving at unloading station, gradually reduce running speed and stop running, to avoid impact on unloading station equipment caused by too high speed of mine electric locomotive 1, after background control system detects that the speed of mine electric locomotive 1 is zero and brakes, send unhooking instruction to unhooking and hooking device 6, start unhooking program and automatically unhook;

[0026] Third step, unhooking and hooking device 6 is provided with in-place detection switch 11, after unhooking and hooking device 6 executes unhooking instruction, push rod 10 is lifted upwards, in-place detection switch 11 detects whether push rod 10 is in unhooking position, if push rod 10 is not in unhooking position, start unhooking program again, if unhooking is unsuccessful again, send alarm information to background control system, if push rod 10 is in unhooking position, complete automatic unhooking program, background control system sends unhooking completion signal to mine electric locomotive 1, after mine electric locomotive 1 receives unhooking completion signal, mine electric locomotive 1 starts to separate from mine car 2, and rounds to the rear of mine car 2 to prepare for hooking;

[0027] Fourth step, after mine electric locomotive 1 receives automatic hooking instruction, mine electric locomotive 1 runs at a speed of 2.5 m / s to a position 25 m away from the tail of mine car 2, and then slows down, mine electric locomotive 1 detects the distance between mine electric locomotive 1 and the tail of mine car 2 in real time through position positioning and laser radar 12, and crawls at a speed of 0.5 m / s to approach the tail of mine car 2, when the distance between unhooking and hooking device 6 and the tail of mine car 2 is 0.5 m, slow down to a speed of 0.2 m / s to approach mine car 2, at this time, connector 8 of mine car 2 is inserted into the head of mine electric locomotive 1 and meets head 5, the hollow part of head and meets head 5 coincides with the hollow part of connector 8, when the distance between mine electric locomotive 1 and mine car 2 meets the hooking condition, mine electric locomotive 1 immediately stops running, and starts hooking program to automatically hook.

[0028] The fifth step, after the hooking device 6 executes the hooking instruction, the push rod 10 is inserted into the hollow part of the car head 5 and the hollow part of the connector 8, connecting the mine electric locomotive 1 and the mine car 2, and the in-place detection switch 11 detects whether the push rod 10 is in the hooking position. If the push rod 10 is not in the hooking position, the hooking program is started again, and if the hooking is unsuccessful again, an alarm information is sent to the background control system. If the push rod 10 is in the hooking position, the automatic hooking program is completed, the background control system sends a hooking completion signal to the mine electric locomotive 1, and the mine electric locomotive 1 receives the hooking completion signal and waits for the start of the unloading program.

[0029] The sixth step, when the hooking device 6 hooks, the push rod 10 is quickly inserted into the car head 5 by 10 cm to realize stable connection. The hooking device 6 provides two position distance signals between the mine electric locomotive 1 and the mine car 2, the push rod 10 up and down position signal, the push rod 10 insertion blocked signal, the push rod 10 insertion smooth signal, the push rod 10 pull-out blocked degree signal, and the push rod 10 pull-out success signal. The hooking device 6 has the function of continuously and accurately measuring the distance between the mine electric locomotive 1 and the mine car 2, so that the mine electric locomotive 1 can approach the mine car 2 at low speed, and the front and rear peristalsis, and the intelligent judgment of the mine electric locomotive 1 load, etc. to provide good conditions for automatic hooking.

[0030] The seventh step, the mine electric locomotive 1 realizes inertialess stop by adopting S-shaped curve deceleration to relieve the acting force between the mine electric locomotive 1 and the mine car head 7. When the mine electric locomotive 1 control system detects that the speed is equal to zero and the mine electric locomotive 1 itself is in a stopped state, the hooking device 6 sends a hooking instruction to the hooking device 6, and the hooking device 6 executes the hooking action, and then sends a hooking completion information to the mine electric locomotive 1 control system. In the process of executing the hooking, the mine electric locomotive 1 is in a zero-speed electric brake running state, and is always in a close state with the mine car 2. After receiving the hooking instruction, the hooking device 6 immediately executes the hooking action. In the process of unhooking, the hooking device 6 can diagnose that the mine car 2 hooking pin hole is not aligned through the intelligent controller, and sends a cooperation hooking action request signal to the mine electric locomotive 1. The mine electric locomotive and the mine car rotary connection unmanned hooking device realizes automatic hooking of the mine electric locomotive 1 and the mine car 2, solves the problem of needing to turn around during operation of the mine electric locomotive 1 at the unloading station, realizes unmanned and intelligent hooking of the mine electric locomotive 1 and the mine car 2, and is a key technology for unmanned operation of the mine electric locomotive 1.

[0031] Finally, it should be noted that: apparently, the above embodiments are merely examples for clearly illustrating the utility model, and are not limited to the implementation. For ordinary skilled in the art, on the basis of the above description, other different forms of changes or variations can be made. Here, it is not necessary and impossible to exhaust all the implementation. The obvious changes or variations derived from it are still within the protection scope of the utility model.

Claims

1. A mine electric locomotive and mine car rotary connection unmanned coupling device, comprising a mine electric locomotive (1), a mine car (2), a track (3), an overhead line (4), a locomotive head (5), a coupling device (6), a mine car head (7), a connector (8), a pin (9), a push rod (10), a position detection switch (11) and a laser radar (12), characterized in that, The mine electric locomotive (1) and the mine car (2) wheels run on the track (3), the mine electric locomotive (1) is electric drive, used for traction mine car (2), and through the overhead line (4) for power, the head head (5) is arranged in both ends of the mine electric locomotive (1), the head head (5) and the uncoupling and coupling device (6) are used in pairs. Wherein, the head head (5) and the mine car head (7) are connected through the connector (8), the mine car head (7) and the connector (8) are fixed through the pin (9).

2. A rotary coupling unattended coupling and uncoupling device for a mine locomotive and mine car as defined in claim 1 wherein, The mechanical body of the uncoupling and coupling device (6) is made of aluminum alloy with surface oxidation treatment, and the outside has a whole steel plate protective cover.

3. A mine motor car and mine car rotary coupling unattended uncoupling and coupling device as claimed in claim 2 wherein, The connector (8) is connected with the head head (5) through the push rod (10) in the uncoupling and coupling device (6).

4. A mine motor car and mine car rotary coupling unattended uncoupling and coupling device as claimed in claim 3 wherein, The uncoupling and coupling device (6) and the push rod (10) are connected in sliding mode, and the uncoupling and coupling device (6) can drive the push rod (10).

5. A mine motor car and mine car rotary coupling unattended uncoupling and coupling device as claimed in claim 4 wherein, The in-place detection switch (11) is installed on the uncoupling and coupling device (6), and the laser radar (12) is installed on the mine electric locomotive (1).

6. A mine motor car and mine car rotary coupling unattended uncoupling and coupling device as claimed in claim 5 wherein, The uncoupling and coupling device (6) has intelligent control device, and has the functions of intelligent detection pin hole alignment judgment, upper limit limit position protection, overload protection, left and right imbalance protection, proximity distance detection, hooking completion signal, hooking success judgment signal, hooking success signal, hooking failure signal and protection, and running indicator light.